Pumps and Pumping Systems
Pumps and Pumping Systems
Pumps and Pumping Systems
Systems
By
SUDHIR REDDY S.V.R
M.TECH(CAD/CAM)
Electrical Equipment/
Pumps
Introduction
Type of pumps
Assessment of pumps
Energy efficiency opportunities
2
UNEP 2006
Introduction
What are Pumping Systems
Electrical Equipment/
Pumps
Introduction
Electrical Equipment/
Pumps
Introduction
Electrical Equipment/
Pumps
End-use equipment
Heat exchangers, tanks, hydraulic machines
UNEP 2006
Introduction
Pumping System Characteristics
Electrical Equipment/
Pumps
Head
destination
Stati
c
head
Static head
Difference in height between
source and destination
Independent of flow
Static
head
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Flow UNEP 2006
Introduction
Electrical Equipment/
Pumps
Introduction
Electrical Equipment/
Pumps
Friction
head
Flow
UNEP 2006
Introduction
Electrical Equipment/
Pumps
Friction
head
System
head
System
curve
System
head
Friction
head
Static head
Static head
Flow
Flow
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UNEP 2006
Electrical Equipment/
Pumps
Introduction
Type of pumps
Assessment of pumps
Energy efficiency opportunities
10
UNEP 2006
Type of Pumps
Electrical Equipment/
Pumps
Pump Classification
Classified by operating principle
Pumps
Dynamic
Centrifugal
Others (e.g.
Impulse, Buoyancy)
Special effect
Internal
gear
Positive
Displacement
Rotary
External
gear
Reciprocating
Lobe
Slide
vane
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UNEP 2006
Type of Pumps
Electrical Equipment/
Pumps
If pipe blocked
Pressure rises
Can damage pump
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UNEP 2006
Type of Pumps
Electrical Equipment/
Pumps
Rotary pump
Displacement by rotary action of gear, cam or
vanes
Several sub-types
Used for special services in industry
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UNEP 2006
Type of Pumps
Electrical Equipment/
Pumps
Dynamic pumps
Mode of operation
Rotating impeller converts kinetic energy into
pressure or velocity to pump the fluid
Two types
Centrifugal pumps: pumping water in
industry 75% of pumps installed
Special effect pumps: specialized conditions
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UNEP 2006
Type of Pumps
Centrifugal Pumps
Electrical Equipment/
Pumps
(Sahdev M)
Type of Pumps
Electrical Equipment/
Pumps
Centrifugal Pumps
Rotating and stationary components
(Sahdev)
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UNEP 2006
Type of Pumps
Centrifugal Pumps
Electrical Equipment/
Pumps
Impeller
Sahdev)
Shaft
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UNEP 2006
Type of Pumps
Centrifugal Pumps
Electrical Equipment/
Pumps
Casings
Functions
Volute case
Impellers inside casings
Balances hydraulic pressure on pump shaft
Circular casing
Vanes surrounds impeller
Used for multi-stage pumps
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UNEP 2006
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Diaphragm Pump
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Gear Pump
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22
Vane Pump
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Piston Pump
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Electrical Equipment/
Pumps
Introduction
Type of pumps
Assessment of pumps
Energy efficiency opportunities
27
UNEP 2006
Assessment of pumps
Electrical Equipment/
Pumps
hs suction head,
g acceleration due to gravity
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UNEP 2006
Assessment of pumps
Electrical Equipment/
Pumps
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UNEP 2006
Electrical Equipment/
Pumps
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UNEP 2006
BEE India,
2004
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UNEP 2006
Electrical Equipment/
Pumps
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UNEP 2006
Electrical Equipment/
Pumps
Electrical Equipment/
Pumps
UNEP 2006
Electrical Equipment/
Pumps
35
UNEP 2006
System curve
does not change
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UNEP 2006
Electrical Equipment/
Pumps
Head increases:
does not reduce
power use
Vibration and
corrosion: high
maintenance
costs and reduced
pump lifetime
(BPMA)
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UNEP 2006
Electrical Equipment/
Pumps
Electrical Equipment/
Pumps
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UNEP 2006
Electrical Equipment/
Pumps
7. Impeller Trimming
Changing diameter: change in
velocity
Considerations
Cannot be used with varying flows
No trimming >25% of impeller size
Impeller trimming same on all sides
Changing impeller is better option but more
expensive and not always possible
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UNEP 2006
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