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    BMB & CKD MCD Va

    Uploaded by

    Fazrul
    The document discusses the handover and commissioning of a wellhead platform project. It outlines the key activities during pre-FEED, FEED, detail design, fabrication, construction, MCD, drilling, and startup phases. Special testing is required for process & utilities, instrumentation & control, and electrical systems prior to handover. Gaps identified include ineffective communication between project teams and end users, lack of package documentation for review, unclear PMT QA/QC roles, and slow response times from design engineers. The target date for commissioning and handover to drilling is September 8th, with minor punch items to be completed and flowline installation through February 2013.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    BMB & CKD MCD Va

    Uploaded by

    Fazrul
    68 views6 pages
    The document discusses the handover and commissioning of a wellhead platform project. It outlines the key activities during pre-FEED, FEED, detail design, fabrication, construction, MCD, drilling, and startup phases. Special testing is required for process & utilities, instrumentation & control, and electrical systems prior to handover. Gaps identified include ineffective communication between project teams and end users, lack of package documentation for review, unclear PMT QA/QC roles, and slow response times from design engineers. The target date for commissioning and handover to drilling is September 8th, with minor punch items to be completed and flowline installation through February 2013.

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    BMB

    Original Title

    BMB & CKD MCD vA

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    The document discusses the handover and commissioning of a wellhead platform project. It outlines the key activities during pre-FEED, FEED, detail design, fabrication, construction, MCD, drilling, and startup phases. Special testing is required for process & utilities, instrumentation & control, and electrical systems prior to handover. Gaps identified include ineffective communication between project teams and end users, lack of package documentation for review, unclear PMT QA/QC roles, and slow response times from design engineers. The target date for commissioning and handover to drilling is September 8th, with minor punch items to be completed and flowline installation through February 2013.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    68 views6 pages

    BMB & CKD MCD Va

    Uploaded by

    Fazrul
    The document discusses the handover and commissioning of a wellhead platform project. It outlines the key activities during pre-FEED, FEED, detail design, fabrication, construction, MCD, drilling, and startup phases. Special testing is required for process & utilities, instrumentation & control, and electrical systems prior to handover. Gaps identified include ineffective communication between project teams and end users, lack of package documentation for review, unclear PMT QA/QC roles, and slow response times from design engineers. The target date for commissioning and handover to drilling is September 8th, with minor punch items to be completed and flowline installation through February 2013.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 6

    Wellhead Platform

    Project Handover and


    Commissioning
    BMB & CKD

    PSS Project Involvement Process

    Pre FEED & FEED


    - Interface with Operation, F&E to consolidates and feedbacks of Operation & Maintenance Histories e.g. Process/Equipment reliability, Operate &
    Maintenance lessons learned and/or improvement expectation to Project Team for implementation.
    Detail Design
    - Ensure the agreed of improvement items are fully implemented in the project
    Note: not much sharing the past lessons
    - Review & Update operating and maintenance philosophy as necessary
    learned for BMB&CKD project due to late
    Fabricate & Construction
    involvement
    - Review and preparation to register the new asset facilities in SAP
    - Review SPIR and provide the final recommendation to maintenance for final inventory setting.
    - Review and develop maintenance planning activities (PM job cards) and register in SAP
    - Review and develop Operating and Maintenance procedure as necessary
    - Identify training needed for offshore team as necessary
    - Perform FAT/SAT and pre- commissioning at fabrication yards to minimize offshore rectification activities
    - Ensure the readiness of documentations for all activities (BF and GF) that need to execute at offshore
    - Confirm necessary actions and documents are completed for MCD handover inclusive preservation of equipment during drilling stage
    MCD
    - Perform final inspection, process/equipment functional test and commissioning to confirm properly install, design functions and performances.
    - Confirms all necessary preservation equipment are proper preservation with monitoring log sheet and readiness to handover WHP to Drilling
    Drilling & Flow Line Installation
    - Activates SAP for maintenance planning activities (PM job cards) to ensure all equipment are having properly maintenance actions to maintain in a good
    conditions
    - Interface with HUC and Operation team to perform Pre-Startup Safety Review (PSSR) process (check & confirm all necessary documents are fully update, no
    any major punch items and readiness of platform startup)
    Platform Startup
    - Assist Operation team to Startup

    BMB & CKD Work Planning


    Review and classify criticality of punch items (after topside sails out) with Operation to ensure all critical items are
    completed rectification prior MCD
    Review and update maintenance planning tasks as necessary
    Review and finalize operation spare with Maintenance to set and/or adjust inventory as necessary
    Interface with Design /Package Engineer to review the functionalities and performances of packages are met the design.
    Identify procedures and/or actions needed for process/equipment preservation during drilling activities period
    Interface with HUC and Operation to identify documents needed, criticality of punch items, criteria of inspection & check
    sheet for MCD handover (example as attachment ).

    MCD Handover will be accepted when all systems are commissioned and accepted by offshore disciplines with
    TAs approval prior final acknowledgement project handover by POD Manager
    Expected to start commissioning BMB on Sep 8, 2012 (7 days prior mobilized date of Drilling)
    HUC

    MCD Handover Submission

    Drilling

    Startup for First Gas

    Sep 8

    Commissioning & Handover to


    Drilling with minor punch's

    Flow Line
    Installation

    Sep 15

    Feb
    2013

    Special System Testing Required Prior Handover


    Process & Utilities
    Instrument Gas system

    Open Drain system


    Closed Drain system
    Washdown Water
    Diesel system

    Pedestal Crane

    - Operating test at design flow rate by using


    compress air as medium until dew point is achieved
    - 2 hrs full load test run on open drain caisson pump
    - Auto start/stop function test using water and air as medium
    - Capacity test and running for 30 minute
    - Pump testing plus all pipe work must be left with full
    of diesel
    - Function Test plus Load Test

    Instrument & Control

    Fire & Gas/ESD/Emergency


    Process Shutdown (PSD)
    SCADA system
    Communication

    - Local and Remote Function Test


    - Local Function Test
    - Fully commissioning and Function Test
    - Telephone, Radio and Broadband Function Test

    Electrical
    Auxiliary Generator
    UPS Power
    Navigational Aid
    Emergency Lighting

    Running test at maximum platform load plus


    protection function test
    Charge / discharge load test with Aux Generator and
    charge / discharge test with Solar array plus system
    monitoring and protection function test
    -Test all light, fog horn and control functionality plus
    -Battery charge/discharge testing
    -Function Test

    System/Equipment Preservation during Drilling Activities.

    Pipeline ( BMA to BMB) & (CKA to CKD)


    Production Header Pig Launcher
    Wellhead Control Panel
    Pedestal Crane
    Auxiliary Generator
    Solar Power System
    Instrument Gas Package
    Closed Drain Pump
    Wash Water Pump
    SCADA and Communication

    Finding Gaps;
    Ineffectiveness of communication between Project/Design Engineers, F&E (TA) and End Users
    to review all problems in the past, lesson learn and/or additional improve requirements to be
    accepted and implemented in the project.
    Package equipment documents / drawings are not available and/or provide enough info to review
    prior FAT/SAT subsequently no specific items / functions that need to be concentrated.
    Function and authorization of PMT QA/QC (Project or TA representative?)
    Improper workflow and response timeframe of Design/TA Engineers on the design issue.

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