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Forging Problems Assignment

The document discusses how to calculate the forging force in an open-die forging operation on a solid cylindrical workpiece. It provides the equation that the forging force F depends on the flow stress of the material Yf, the coefficient of friction μ, and the radius r and height h of the workpiece. It then gives an example problem calculating the forging force to reduce the height of a 304 stainless steel cylinder from 72mm to 60mm with a coefficient of friction of 0.22.

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183 views3 pages

Forging Problems Assignment

The document discusses how to calculate the forging force in an open-die forging operation on a solid cylindrical workpiece. It provides the equation that the forging force F depends on the flow stress of the material Yf, the coefficient of friction μ, and the radius r and height h of the workpiece. It then gives an example problem calculating the forging force to reduce the height of a 304 stainless steel cylinder from 72mm to 60mm with a coefficient of friction of 0.22.

Uploaded by

fahadkhanffc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPTX, PDF, TXT or read online on Scribd
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Assignment (Forging)

The forging force, F, in an open-die forging operation on a solid


cylindrical piece:

Yf : flow stress of the material, stress required to continue plastic


deformation of the work-piece at a particular true strain.
: coefficient of friction,
r and h: radius and height of the work-piece

Problem1: Using open-die forging operation, a solid cylindrical piece of 304 stainless
steel having 100 mm dia x 72 mm height is reduced in the height to 60 mm at room
temperature. Assuming the coefficient of friction as 0.22, calculate the forging force at
the end of stroke
Problem: A solid cylindrical slug made of 304 stainless steel is 150 mm in diameter
and 100 mm high. It is reduced in height by 50% at room temperature by open-die
forging with flat dies. Assuming that the coefficient of friction is 0.2, calculate the
forging force at the end of the stroke.

Use the graph for flow stress

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