Forklift Truck

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CONTENTS

INTRODUCTION

HISTORY

TYPES

FORKLIFT COMPONENTS AND ATTACHMENTS

WORKING

PRINCIPLES OF FORKLIFT TRUCK

FORKLIFT TRUCK SPECIFICATIONS

APPLICATIONS

ADVANATGES AND DISADVANTGES

FUTURE PROSPECT

MATERIAL HANDLING

Material Handling is the movement, storage, control and


protection of materials, goods and products

Material handling equipment is used to increase throughput,


control costs, and maximize productivity.

Everything we eat or wear, and we use has, at some stage, been


stored and handled by materials handling equipment.

FORKLIFT TRUCKS

FORKLIFT TRUCK - A MHE or a Powered industrial truck


used to lift and transport materials.

They are a prime part of any industry.

They are different from other MHEs.

They have rear wheel steering.

HISTORY

First used in 1800s as SACK TRUCKS.

Powered truck came into being in the early 20th century.

These trucks became popular due to the shortage of labour in


WW-I.

CLARK first gave the counter balanced truck in 1917, YALE


produced the first electric truck in 1925.

Post WW-II, Warehouses needed more maneuverable forklift


trucks with higher demands.

Soon many types of trucks came into existence to meet these


demands.

TYPES
Rider Pallet
Hand Pallet

Tow Tractor

Reach truck

Walkie Stacker
Walkie Order Picking
truck

Swinging Order Picker

IC counterbalanced truck

Electric counterbalanced truck

Sideloader

Moffet Truck

SPECIAL TYPES

Articulated Counterbalance Trucks

Guided Very Narrow Aisle Trucks

Explosion Proof Trucks

FORKLIFT TRUCK
COMPONENTS

Truck Frame
Counterweight
Cab
Overhead Guard
Tilt Cylinders
Mast
Carriage
Back Rest
Attachments

ATTACHMENTS

Sideshifter

Rotator

Fork Positioner

Roll and Barrel Clamp Attachment

Pole Attachments

Carton and Multipurpose Clamp Attachment

Slip Sheets

Drum Handler

Man Basket

Telescopic Forks

WORKING

Working can be understood through the four main systems of


a forklift truck
Transmission System
Steering System
Hydraulic System
Electrical System

FORKLIFT PRINCIPLES
THE LEVER

Lever: It is one of the simplest mechanical devices. However, a


lever by itself is not effective. It must have something on to pivot.
This pivot is called a fulcrum.

Law of Equilibrium: The effort multiplied by its distance from


the fulcrum equals the load multiplied by its distance from the
fulcrum. This law of equilibrium is true for all classes of levers.

CLASSES OF
LEVERS

CENTRE OF GRAVITY

It is the point on an object at which all of the objects weight is


concentrated. For symmetrical loads, the center of gravity is at
the middle of the load.

FORKLIFT STABILITY

A forklift trucks ability to stay


upright while it is in motion is its
stability.

It is the most important aspect to


avoid accidents.

The lateral stability of a truck


changes depending on how high
the load is lifted to.

The rated lift capacity is reduced


at increased lifting height.

STABILITY TRIANGLE

Almost all counterbalanced powered industrial trucks have a threepoint suspension system.

The triangle formed between points A, B, and C is called the Stability


Triangle.

The truck will not tip over as long as the center of gravity(C.G.)
remains inside the triangle.

DIFFERENT CENTRE OF
GRAVITY

TITLTING EFFECT

FORKLIFT TRUCK
SPECIFICATION

LIFT CAPACITY

STROKE

FUEL CHOICES

TYRES

LOADS AT A SPECIFIED MAXIMUM SPEED

APPLICATIONS

Block Stacking
Loading and Unloading

Loading Dock

Rack Storage

Truck Loading

Paper Loading

Cargo Loading at Airport

SPECIAL TYPE TRUCKS APPLICATION

Very Narrow Aisle Truck

EXPLOSION TRUCKS IN CHEMICAL INDUSTRY

ADVANTAGES

VERSATILE

EMISSIONS

FUEL

LIFESPAN

NOISE

DISADVANTAGES

INDOOR USE LIMITATIONS

ACCIDENTS ARE FATAL IN NATURE

INTENSIVE TRAINING FOR OPERATION

SPEED LIMITATION

LIFT TRUCK ASSOCIATIONS


AND ORGANIZATIONS

Industrial Truck Association (ITA) (North America)

Material Handling Equipment Distributors Association (MHEDA)

Fdration Europenne de la Manutention - European Federation of


Materials Handling (FEM)

British Industrial Truck Association (BITA)

Japan Industrial Vehicles Association (JIVA)

Korean Construction Equipment Manufacturers Association (KOCEMA)

FUTURE PROSPECT

Logistics is growing very fast in India

The new age hybrid engine driven forklift trucks have been
already designed and developed in some parts of the world.

Bright careers prospects in this field in INDIA.

CONCLUSION

FORKLIFT TRUCKS play a major role in the industries.

FORKLIFT TRUCKS aid the industries to attain high


productivity and achieve cost optimization.

INDIA has a bright future in material handling.

The knowledge about FORKLIFT TRUCKS is necessary.

Thus my intention has been to provide you with the overview


of the fundamentals of FORKLIFT TRUCKS

SOME INTERESTING
PHOTOS

TOYOTA

GODREJ

VOLTAS

YALE

MITSUBISHI

LINDE

THANK YOU

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