Quality Function Deployment
Is a structured method that is intended to transmit and
translate customer requirements, that is, the
Voice of the Customer
These requirements are the collection of customer needs,
including all satisfiers, exciters/delighters, and
dissatisfiers.
Building the House of Quality
1. Identify Customer Attributes
2. Identify Design Attributes / Requirements
3. Relate the customer attributes to the design
attributes/ Relate the design attributes to the design
attributes.
4. Conduct an Evaluation of Competing Products.
5. Evaluate Design Attributes.
6. Determine which Design Attributes to Deploy in the
Remainder of the Process.
1. Identify Customer Attributes
These are product or service requirements IN THE CUSTOMERS
TERMS.
Market Research;
Surveys;
Focus Groups.
What does the customer expect from the product?
Why does the customer buy the product?
Salespeople and Technicians can be important sources of information
both in terms of these two questions and in terms of product failure
and repair.
This step includes identifying importance ratings for each customer
attribute AND evaluating existing products / services for each of the
attributes.
Customer importance ratings represent the areas of greatest interest
and highest expectations AS EXPRESSED BY THE CUSTOMER.
Whats
Key Elements -
What Does The Customer Want
Customer Need
Need 1
Need 2
Need 3 s
ts
Needh4aat
h
W
Need
W5
Need 6
Need 7
Voice of the
Customer
Customer Requirements
Key Elements:
How Important Are The
Whats TO THE CUSTOMER
Customer Ranking of their
Needs
Need 1
5
Need 2
Need 3
Need 4
Need 5
Need 6
Need 7
Voice of the
Customer
5
eerr ee
3 m
oomanncc
t
t
s
4s tta
CCuuppoorr
2
m
IIm
4
1
2. Identify Design Attributes.
Design Attributes are Expressed in the Language of the
Designer / Engineer and Represent the TECHNICAL
Characteristics (Attributes) that must be Deployed
throughout the DESIGN, MANUFACTURING, and
SERVICE PROCESSES.
These must be MEASURABLE since the Output will be
Controlled and Compared to Objective Targets.
The ROOF of the HOUSE OF QUALITY shows,
symbolically, the Interrelationships between Design
Attributes.
WHAT'S
HOW'
S
Need
Need
Need
Need
Need
Need
Need
1
2
3
4
5
6
7
HOW 7
Hows
Hows
HOW 6
HOW 5
HOW 4
HOW 3
HOW 2
How Do You Satisfy the Customer Whats
Product Requirements
Translation For Action
HOW 1
Hows
Key Elements
5
5
3
4
2
4
1
Satisfy the
Customer Needs
3.Relating Customer & Design Attributes
Symbolically we determine whether there is NO relationship, a WEAK
one, MODERATE one, or STRONG relationship between each Customer
Attribute and each Design Attribute.
The PURPOSE it to determine whether the final Design Attributes
adequately cover Customer Attributes.
LACK of a strong relationship means that the final product will have
difficulty in meeting the expressed customer need.
Similarly, if a design attribute DOES NOT affect any customer attribute,
then it may be redundant or the designers may have missed some
important customer attribute.
4. Conduct an Evaluation of Competing
Products
Competitive evaluation helps to highlight the absolute strengths and
weaknesses in competing products.
This is USUALLY accomplished through in-house testing and then translated
into MEASURABLE TERMS.
The evaluations are compared with the competitive products in term of
customer attributes to determine the strengths and weaknesses of the
products.
5. Evaluate Design Attributes
Using the customer important rating multiply the level
of relationship between customer attributes and design
attributes.
After that, total up the rating weight based on the
vertical column.
6. Determine which Design Attributes to Deploy
in the Remainder of the Process.
This means identifying the design attributes that:
have a strong relationship to customer needs,
or are strong selling points.
These attributes will need to be DEPLOYED or TRANSLATED
into the language of each function in the design and
production process so that proper actions and controls are
taken to ensure that the voice of the customer is maintained.
This step enables company to seek opportunities for
improvement and links QFD to a companys strategic vision
and allows priorities to be set in the design process.
QFD House of Quality
Disadvantage of QFD
Time and resources consuming
Does not support common
language between users and
developers
Documentation requirements
Focus on quality other than
functionality
Benefits of SQFD
Decision justification
Cross-checking
Avoid loss of information
Focus on customer needs
Shorter development cycles
Reduces design changes
Good for communication, decision making
and planning
Allows for a lot of information in a small space
Explain the steps in
designing the house of
quality.
(30 marks)