COating Standard IMO

Introduction to IMO Performance Standard for
Protective Coating and IACS Common

Structural Rules
BV Surveyors Training
SUMMARY
1 Introduction
2 Design of the Coating System
3 Agreement on the inspection procedures & plan
4 New Construction
5 Coating Technical File
1 Introduction
1 Introduction Key Dates

Entry into force of PSPC:
Adoption of PSPC:
1st Jan. 2009
1st July 2008
Dec. 2006
1st July 2012
Delivery
Keel laying*
* In absence of a building contract
Building contract
- MSC.215 (82) (PSPC)
- MSC.216 (82)
Statutory matter
SOLAS Reg. II-1 / 3-2 amended by MSC.216(82)
WBT All Ships 500 G.T. , DSSS Bulk Carriers 150 M
2010 BV Internal Use Only
BV Surveyors Training-PSPC

Adoption of PSPC:
Dec. 2006
June 2008
1st Jan. 2009
1st July 2008
1st July 2012
Delivery
Keel laying*
- IACS UI SC 223
* In absence of a buliding contract
Building contract
- MSC.215 (82) (PSPC)
- MSC.216 (82)
Statutory matter
SOLAS Reg. II-1 / 3-2 amended by MSC.216(82)
WBT All Ships 500 G.T. , DSSS Bulk Carriers 150 M

Adoption of PSPC:
Dec. 2006

1st July 2008
July 2009
- IACS PR 34 (Last revision)
Adoption & Application :

- IACS PR 34 (Rev.0)
IACS CSR Rules

CSR ships contracted for construction

Adoption of PSPC:

1st July 2008
Dec. 2006
Dec. 2008
- BV NR 530 (Rev.1)
Adoption & Application :

- BV NR 530 (Rev.0)
BV Rule Note Coating Performance Standard

CSR ships contracted for construction:
Additional service feature CPS(WBT)
Ships other than those subject to CSR rules and/or SOLAS II-1 / 3-2 :
Additional class notion CPS(WBT)
2 Definitions & General Principles

Coating Manufacturers
Third Party
Coating System Approval

Statement of Compliance Certificate or Type Approval
Certificate
Shipyard, Shipowner,
Coating Manufacturer
Inspection Agreement
Administration or
Recognized Organization
Approved Coating system, Surface preparation, Coating

application
Shipyard
Administration or
Recognized
Organization
Coating Technical File (CTF)

Ship Construction Process
Primary Surface preparation (shop primer application )
After the Blocks Construction (SSP)
After the Blocks Assembly
2 Design of the Coating System
2 Design of the Coating Standard

1 Purpose
2 Definitions
3 General principles
4 Coating standard
4.4 - Table 1 - Basic coating system requirements
5 Coating system approval
6 Coating inspection requirements
6.2 - Table 2 - Inspection items
7 Verification requirements
8 Alternative systems
Annex 1 - Test procedures for coating qualification
Annex 2 - Typical reports
Annex 3 - Dry film thickness measurements
10
2 Design of the Coating Standard

IMO MSC.215(82) describes the coating design
process on the base of requirements in Table 1 1

Selection of the coating
System (Table 1. 1.1)
Design of
Coating System
Coating pre-qualification
test (Table 1. 1.3)
Job Specification
(Table 1. 1.4)
NDFT
(Table 1. 1.5)
11
3 Tripartite Agreement
1 Purpose
2 Definitions
4 Coating standard
13
Is to cover at least the following:
The scope of inspection,
Who carries out the inspection,
The qualifications of the coating inspector(s) and appointment,
The areas of responsibility of each coating inspector.
Is to be reviewed by the qualified BV Surveyor and prior to

commencement of any coating works
Coating
To facilitate
review,
following
be available:
Specificationthe
including
selection the
of areas
(spaces) to beshall
coated, selection
of coating system, surface
preparation and coating process,
Statement of Compliance or Type Approval of the coating system,
14
Tripartite Agreement
Coating inspector qualification required by MSC.215(82) ( 6.1.1) :
NACE Coating Inspector Level 2,
FROSIO Inspector Level III,
Or equivalent as verified by the Administration
Coating inspector qualification required by UI SC 223/PR34/NR530 :
NACE Coating Inspector Level 2,
FROSIO Inspector Level III,
Plus at least 2 years relevant coating inspector experience
When more than one CI is assigned, their areas of responsibilities are to be identified.
15
4 New Construction
New Construction
1 Purpose
2 Definitions
4 Coating standard
17
4 New Construction- Primary Surface Preparation

Primary Surface Preparation
18
Primary Surface Preparation

Inspection items
defined in MSC.215(82) Table 1 and
Blasting and Profile,

Cleanliness
Table 2
Shop primer application
Qualified Coating Inspectors shall carry out inspection of the PSP and issue the
coating log(s)
19

Characteristics
Requirement IMO PSPC Table 1
Cleanliness grade
Sa 2 (*ISO -8501-1:1988/suppl.
1994).
Profile
30-75 m ( Fine(G) to Medium(G)
Level of contaminants
No oil, [salts] < 50 mg/m NaCl
*ISO 8503-1/2 ).
Environmental parameters
Shop primer compatibility
(*ISO -8502-6).
RH% < 85%RH,
Steel T> 3C
+ Dew point T
Thickness and Curing time have

to be recorded.
20
4 New Construction- Secondary Surface Preparation
Secondary Surface Preparation

Inspection items
defined in MSC.215(82) Table 1 and
Steel Preparation
Table 2
Surface treatment
Surface treatment after erection
Qualified Coating Inspectors shall carry out inspection of the SSP and issue the
coating log(s)
21
4 New Construction- Secondary Surface Preparation

Characteristics
Steel condition
Edges rmin> 2mm,
Welds defects
treated (*ISO -8501-3 Grade P2 ).
Sa 2
welds.
for damaged shop primer and
Sa 2
Surface treatment
for areas where at least 70% of

shop primer (non compatible) has been
removed
30-75 m
( Fine(G) to Medium(G)
*ISO 8503-1/2 ) in case of full or partial
blasting.

(*ISO -8502-6).
Dust quantity rating
1 for dust
size 5, 4, 3 for lower
size dust to be removed if
visible (*ISO 8502-3)
22
4 New Construction- Erection Surface Preparation

Characteristics
St3 or better Sa 2 for butts.

St3
for small damages (up to 2% of

total area).
Surface treatment after
erection
Sa 2
for contiguous damages (25 m

or over 2% total area).
30-75 m
( Fine (G) to Medium (G)

*ISO 8503-1/2 ) in case of full or partial
blasting.

(*ISO -8502-6).
after erection
Dust quantity rating
1 for dust
size 5, 4, 3 for lower
size dust to be removed if
visible (*ISO 8502-3)
23
4 New Construction- Coating Application

Coating application
1st Coating
Stripe Coating
Inspections items
defined in MSC.215(82) Table 1
and Table 2
2nd Coating
Erection/Surface treatment
Coating Repair
Qualified Coating Inspectors shall carry out inspection of the Coating Application
and issue the coating log(s)
24
4 New Construction- Coating Application

Characteristics
Environmental parameters
NDFT measurements
Repairs
RH% < 85%RH,

Steel T> 3C
+ Dew point T
NDFT to be confirmed
according to Annex 3
Defective areas to be marked
up
Repairs to be re-checked and
documented
25
4 New Construction- NDFT Measurements Annex 3
: Flat area (1 reading / 5 m2)

: Long
& Trans (2 reading/2~3m)
26
4 New Construction- NDFT Measurements Annex 3
One reading from each side of the opening
27
4 New Construction- CI Inspections

Coating Inspector shall inspect coating process by carrying out
inspection items of MSC.215(82) Table 2:
28
4 New Construction- CI Inspections

Coating Inspector shall inspect coating process by carrying out
inspection items of MSC.215(82) Table 2:
ALL INSPECTIONS HAVE TO BE RECORDED (Coating Log)

THESE REPORTS HAVE TO BE INCLUDED IN THE CTF
ALL REPORTED NON-CONFORMITIES NEED TO BE
CLEARED
29
andstatement
Rule forofCPS
issue
request
compliance or TAC
Inspection Agreement
review
Coating specifications
agree
Coating Manufacturer
IMO
- Standard
Coating Process
International
2 PSPC
(Technical data sheet & statement of

compliance or type approval certificate)
on containers
implement
Phase 2: conformance of
coating works with PSPC
BV carries out some verifications as detailed in the PR34 / UI
SC 223 / NR 530 which are based on PSPC requirements
Shipyard
check ID
Shipowner
Bureau Veritas
submit
30
New Construction-Verification of Application of the PSPC
Procedure for Verification of Application of the PSPC 7
(IACS PR 34 / UI SC 223 / NR 530)

Checking that the Statement of Compliance (SOC) or Type Approval Certificate (TAC) comply with PSPC
Checking that coating identification on representative containers is consistent with the coating
identified in the above documents
Checking that the inspector is qualified in accordance with the qualification requirements
Checking on sampling basis that inspectors reports of surface preparation and coating
application indicate the compliance with manufacturers Technical Data Sheet and Statement of
Compliance or Type Approval Certificate
Monitor on sampling basis the coating inspections.
31
4 New Construction-Verification of Application of the

PSPC
Procedure for Verification of Application
32
Coating Technical File
Coating Technical File (CTF)

1 Purpose
2 Definitions
4 Coating standard
34
5 Coating Technical File (CTF)

Procedure for CTF review (IACS PR 34 / UI SC 223 / NR 530)
The Shipyard is responsible for compiling the CTF
The CTF is reviewed for content in accordance of PSPC 3.4 / 3.4.2
35

Statement of Compliance (SOC) or Type Approval Certificate (TAC)
Technical Data Sheet (TDS)
Shipyard work records of coating application
Shipyards verified Inspection Report
Procedures for inspection and repair of coating system during ship construction
Coating log from coating inspector

Procedures for in-service maintenance and repair of coating system*
*Guidelines by the Organization: Final draft by DE 52 to MSC 85

36

Any deviations found during the review are to be raised with the
Shipyard, which is responsible for identifying and implementing the
corrective actions.
The CTF is to be kept on board and maintained throughout the life of

the ship
37
38

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What are the key dates related to the implementation of PSPC?

What are the key dates related to the implementation of PSPC?

What are the key steps in the ship construction process related to coating application?

What are the key steps in the ship construction process related to coating application?

Introduction to IMO Performance Standard for

Protective Coating and IACS Common

1 Introduction Key Dates

1st Jan. 2009

1st July 2008

1st July 2012

1 Introduction Key Dates

1st Jan. 2009

1st July 2008

1st July 2012

* In absence of a buliding contract

1 Introduction Key Dates

Entry into force of PSPC:

- IACS PR 34 (Last revision)

Adoption & Application :

IACS CSR Rules

2010 BV Internal Use Only

1 Introduction Key Dates

Entry into force of PSPC:

Adoption & Application :

BV Rule Note Coating Performance Standard

2 Definitions & General Principles

Coating System Approval

Approved Coating system, Surface preparation, Coating

2010 BV Internal Use Only

Coating Technical File (CTF)

2 Design of the Coating System

2 Design of the Coating Standard

2 Design of the Coating Standard

process on the base of requirements in Table 1 1

The scope of inspection,

Who carries out the inspection,

The qualifications of the coating inspector(s) and appointment,

The areas of responsibility of each coating inspector.

Is to be reviewed by the qualified BV Surveyor and prior to

preparation and coating process,

Statement of Compliance or Type Approval of the coating system,

2010 BV Internal Use Only

Coating inspector qualification required by MSC.215(82) ( 6.1.1) :

NACE Coating Inspector Level 2,

FROSIO Inspector Level III,

Or equivalent as verified by the Administration

Coating inspector qualification required by UI SC 223/PR34/NR530 :

NACE Coating Inspector Level 2,

FROSIO Inspector Level III,

Plus at least 2 years relevant coating inspector experience

2010 BV Internal Use Only

2010 BV Internal Use Only

4 New Construction- Primary Surface Preparation

2010 BV Internal Use Only

4 New Construction- Primary Surface Preparation

Primary Surface Preparation

Blasting and Profile,

Shop primer application

2010 BV Internal Use Only

4 New Construction- Primary Surface Preparation