03 Failure Theories in Composites

Failure Theory of Composites
By
Vignesh Shunmugam
Composite Failure Theory

For isotropic material, the load carrying capacity of a structure can be determined from the principal stresses
and ultimate tensile, compressive and shear strengths since the elastic constants of an isotropic material are
direction independent.
However, in the case of orthotropic materials, the strengths and elastic constants are direction dependent.
Hence, different strength values can be obtained for an orthotropic material depending upon the direction of
the application of load.
More over uniaxial stress applied in any direction other than the principal material axes produces multiaxial
strains along the principal material axes of orthotropic material.
Therefore, the strengths of orthotropic materials must be predicted through an appropriate failure criterion.
Maximum-Stress Failure Theory:

It states that failure will occur if any one of the stresses (induced by the applied loads) in the principal material
axes exceed the corresponding allowable stress. Therefore, to avoid failure all the following inequalities must be
satisfied.
Continued
Here, it is to be noted that when the applied normal stress is compressive then the appropriate allowable
compressive stress must be used. Further, there is no interaction between the failure modes; that is why all the
inequalities should be satisfied simultaneously to avoid failure.
While solving problem, the applied stresses (i.e. x , y etc) are to be resolved into the stresses along the
principal material directions using stress transformation law. If an orthotropic lamina is subjected to a stress
x making an angle with the longitudinal direction, the stresses in the principal material direction are (using
the stress transformation)
Continued...
At small values of , the longitudinal tensile failure will occur.
At high values of , the transverse tensile failure will occur.
At intermediate values of , the in-plane shear failure will occur.
Maximum-Strain Failure Theory:

It states that failure will occur if any one of the strains (due to the applied loads) in the principal material
direction exceeds the corresponding allowable strain. Therefore, to avoid failure the following inequalities must
be satisfied.
Continued...
As already stated in the maximum stress theory, when the normal strain due to the applied load is
compressive (shortening) then the appropriate allowable compressive strain must be used. Again, as in the
case of previous theory here also there is no interaction between the failure modes, that is why all the
inequalities should be satisfied simultaneously to avoid failure.
If the material is linearly elastic up to the ultimate failure, the allowable strains can be replaced by the
corresponding strength values, as given below:
Continued...
If an orthotropic lamina, with fiber orientation angle of with the longitudinal direction, is subjected only to
stress x, the strains in the principal material directions are
Note
As the material is assumed to be elastically linear up to the ultimate failure, both the maximum-stress theory
and the maximum-strain theory will lead to almost an identical result, but due to the Poisson ratio involved in
the latter theory, there may be a slight difference. When the material is not linearly elastic up to failure, both
the theories will predict differently.
Tsai-Hill Failure Theory:

This theory provides a single criterion to predict the failure of a lamina. It states that under plane stress
condition the failure will occur when the following inequality is satisfied.
The above relation is valid if the material is transversely isotropic.

The point to remember here is that this theory will not provide the information about the mode of failure as in
the case of maximum stress/strain theory because the interactions of the modes of failure are taken into
account. This theory considers the interaction of strength values. The limitation of this theory is that it does
not consider the compressive strength values of the lamina.
Tsai-Wu Failure Theory:

This theory provides a single criterion to predict the failure of lamina. It states that under plane stress
condition the failure will occur when the following inequality is not satisfied.
Failure prediction for delamination

initiation
The delamination or ply separation is due to inter-laminar stresses, which can reduce the failure strength of
laminas.
In order to predict the initiation of determination at the free edges where inter-laminar stresses are vulnerable,
the following quadratic failure criterion is suggested.
critical distance over which the inter-laminar stresses are averaged.
Consequence of Lamina failure:

After a lamina fails, the stresses and strains in the remaining laminae increase and the laminate stiffness is
reduced. For the analysis purpose the following methods can be considered.
(i) Total discount method In this method, once a lamina fails then its stiffness and strength in all
directions are assigned to zero.
(ii) Limited discount method Zero stiffness and strength are assigned to failed lamina for the transverse
and shear modes if the lamina failure is in the matrix material. If the lamina fails by fiber rupture, the total
discount method is adopted.
(iii) Residual property method In this method, residual strength and stiffness are assigned to the failed
lamina.
Problem..
The material properties are, E1= 147 GPa, E2= 15 GPa, G12= 12 GPa and = 0.3 . For the lamina with
orientation [45o], find the lamina stresses due to the load of = 100 kN/m. Verify for failure through the different
failure criteria, if the strength values are
References..
"Mechanics of Composite Structural Elements", H Altenbach, J Altenbach and W Kissing, Springer
publications.
B D Agarwal, L J Broughtman and K Chandrashekhara, "Analysis and Performance of Fiber Composites",
John Wiley and Sons, Inc
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What are the different failure theories discussed for composite materials?

How does lamina failure affect the laminate stiffness and stresses?

Failure Theory of Composites

Composite Failure Theory

Maximum-Stress Failure Theory:

Maximum-Strain Failure Theory:

Tsai-Hill Failure Theory:

The above relation is valid if the material is transversely isotropic.

Tsai-Wu Failure Theory:

Failure prediction for delamination

critical distance over which the inter-laminar stresses are averaged.

Consequence of Lamina failure:

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