PLM Overview

Session

EXA Internal
Ravi Mittal
1ST July, 2016

Product Life Cycle : Introduction

Concep
t

Requirement
Gathering
Market
Analysis
Concept
Creation
Concept
BOM
Preliminary
Design
Design
Selection

1. CRM
2. PDM
3. CAD

Design

1.
2.
3.
4.

Product
Structure
Parts
reusability
Engineering
BOM &
SBOM
Design BOM
Engg & Mfg
Analysis
Feasibility
Review

PDM
CAD
CAM
CAE

Plan

Mfg
operation
identificatio
n
Bought out /
in house
Process
Routing
Plant MBOM
creation
Supplier
BOM
1. creation
ERP

2. CAPP
3. CAM
4. SCM

Build
Production
Planning
Mfg line
Purchasing
Manufacture
Assemble
Quality
inspection
Packaging
Inventory
Management

1. CAM
2. SCM
3. ERP

Sales

Product
Promotion
Product
Feedback
Liaison with
Engineering
Order
Processing
Product
Distribution

1. CRM
2. ERP
3. SCM

Service

Product
Service
Warranty
Claims
Request for
Changes to
Engg.
Value
Engineerin
g

1. CRM
2. ERP
3. SCM

Retire

Value
Engineerin
g
Profit &
Loss
Analysis
Roadmap
for retire
Stage wise
Phase-out

1. CRM
2. ERP

PRODUCT LIFE CYCLE MANAGEMENT

Confidential

2015 EXA AG All Rights Reserved

Evolution of PLM

Confidential

2015 EXA AG All Rights Reserved

PLM Processes Canvas & EXA AG Products/ Services

mapping
Ideate

Develop
G1
G1

G2
G2

Introduce

Mature

Phase Out

Gn
Gn

G..
G..

G3
G3

Grow

New
New Product
Product Introduction
Introduction // Product
Product Upgrade
Upgrade

Product
Product Sustenance
Sustenance

Req.
Req. Mgmt
Mgmt

Engineering
Engineering Change
Change Management
Management
Parts
Parts and
and BOM
BOM Management
Management Processes
Processes (EBOM,
(EBOM, MBOM,
MBOM, PBOM,
PBOM, SBOM)
SBOM)
Configuration
Configuration // Variant
Variant management
management
Product
Product Portfolio
Portfolio Mgmt
Mgmt

Product
Product Strategy
Strategy ,, Road
Road mapping
mapping and
and Product
Product Planning
Planning Processes
Processes
Program,
Program, Project
Project &
& Resource
Resource management
management
Project
Project &
& Product
Product Cost
Cost Management
Management

Cost
Cost Management,
Management, Value
Value Engineering
Engineering
Knowledge
Knowledge Management
Management
Product
Product Data
Data &
& Document
Document Management
Management
Product
Product Quality,
Quality, Regulation
Regulation &
& Compliance
Compliance Mgmt
Mgmt

Product
Product Performance
Performance analysis
analysis &
& Evaluation
Evaluation
Digital
Digital Manufacturing/Manufacturing
Manufacturing/Manufacturing Process
Process Management
Management
Supplier
Supplier Collaboration
Collaboration &
& Management
Management
Product/Part
Product/Part Catalog
Catalog Management
Management
Service
Service Parts
Parts Management
Management
Confidential

2015 EXA AG All Rights Reserved

Product Data & Document Management

Product Data Management is a tool to manage all
product definition documents throughout the life
cycle of a Product. It does not manage the
commercial data such as purchase order/ inventory/
pricing etc. It is managed in ERP
PDM offers various functions in it

Document management ( Physical Documents &

Meta Data)

BOM/Product Structure Management

Product Configuration Management

Change Management

Classification Management

Confidential

2015 EXA AG All Rights Reserved

Engineering Data Management: CAx Integration

Tool
Design

Part
Design

Product
Layout

CAD

CAE

Tube &
Pipe
Design

Conce
pt

Mesh
Analysis

2D
Drawings

Assembly
Design
Kinematic
Simulatio
n

Crash
Analysis
Metal
Cutting

CAM

Conceptual
Design

Sheet Metal
Operation

Product Data & Document Management

Confidential

2015 EXA AG All Rights Reserved

Product Structure Hierarchy

The Product Structure is a hierarchical
classification of the items which form a
product.
It represents the understanding of the
components which compose a product as
well as their attributes
It shows the material, component parts
subassemblies and other items in a
hierarchical structure that represents the
grouping of items on an assembly drawing
or the grouping of items that come together
at a stage in the manufacturing process.
Confidential

CAR
Engine Assembly
Steering Assembly
Wheel Assembly
Brake Assembly

2015 EXA AG All Rights Reserved

Bill of Material
Bill of Materials (BOM) is an assembly structure of the Product. It
will have the CAD/CAE data of the constituent parts along with
other attributes related to part engineering.
It can also have positioning information of the parts/subassemblies.
For example, a Car BOM will have the components like:
4 Cylinder Engine

Sl.No

Item

Description

Quantity

Wheels

ENG-116

4Cyl Engine

Tyre Tubeless

WHL-563

Wheels

Sun Roof

TYR-879

Tyres- Tubeless

Steering Mechanism

SNR-009

Sun Roof

Wiper Assembly

STR-265

Steering

WPR-776

Wiper-Assembly

Confidential

2015 EXA AG All Rights Reserved

Multiple Product/BOM Views

As-Designed

As-Planned
Product

Product

Component Component Component

Assembly
Component

Component

Component

As-Built
Product

As Serviced
Product
Component

Assembly

As-Shipped
Product

4
Component

Component

Assembly

Confidential

Assembly
Component

Component

Component

Component

2015 EXA AG All Rights Reserved

Variant Configuration Management

Variant configuration is capability
to visualize the Product
configuration with different
options.
Example : If there is a car assembly,
One can chose the variant option
as color/model and visualize
different car colors/models

Confidential

CAR A

CAR B

Color : RED

Color : BLACK

Steering : Power

Steering : Power

ABS : Yes

ABS : No

2015 EXA AG All Rights Reserved

Change Management : Perspective

Confidential

2015 EXA AG All Rights Reserved

Change Management: Generic Approach in Engineering

Request
Raise Change
request

Change Order

Analyze
Perform impact
analysis

ECO

Approve

Plan

Approve based on
cost/technical
criteria

Plan tasks to
implement change

Detailed Design

3D Modeling

Implement
Implement change

Analysis

Change Analysis
Change Request

Design for Manufacturing

ECR
Design Validation

Problem Analysis
Problem Report

Released for Production

Confidential

2015 EXA AG All Rights Reserved

The PLM Value Curve

Confidential

2015 EXA AG All Rights Reserved

Various PLM Software and their positioning

Confidential

2015 EXA AG All Rights Reserved

Latest Trends in PLM

Confidential

2015 EXA AG All Rights Reserved

Latest Trends in PLM

Industry evolution
Confidential

2015 EXA AG All Rights Reserved

Latest Trends in PLM

Confidential

2015 EXA AG All Rights Reserved

Latest Trends in PLM

Confidential

2015 EXA AG All Rights Reserved

Latest Trends in PLM

Confidential

2015 EXA AG All Rights Reserved

Feedbacks

Questions & Suggestions.

 EXA AG. Alle Rechte vorbehalten

Weitergabe und Vervielfltigung dieser Publikation oder von Teilen daraus sind, zu welchem
Zweck und in welcher Form auch immer, ohne die ausdrckliche schriftliche Genehmigung
durch EXA AG nicht gestattet. In dieser Publikation enthaltene Informationen knnen ohne
vorherige Ankndigung gendert werden.
Die von EXA AG oder deren Vertriebsfirmen angebotenen Softwareprodukte knnen
Softwarekomponenten auch anderer Softwarehersteller enthalten.

Google Mobile, Google Store, Google Sync, Google Updater, Google Voice, Google Mail,
Gmail, YouTube, Dalvik und Android sind Marken oder eingetragene Marken von Google Inc.
INTERMEC ist eine eingetragene Marke der Intermec Technologies Corporation.
Wi-Fi ist eine eingetragene Marke der Wi-Fi Alliance.
Bluetooth ist eine eingetragene Marke von Bluetooth SIG Inc.

Microsoft, Windows, Excel, Outlook, und PowerPoint sind eingetragene Marken der Microsoft
Corporation.
IBM, DB2, DB2 Universal Database, System i, System i5, System p, System p5, System x,
System z, System z10, z10, z/VM, z/OS, OS/390, zEnterprise, PowerVM, Power Architecture,
Power Systems, POWER7, POWER6+, POWER6, POWER, PowerHA, pureScale, PowerPC,
BladeCenter, System Storage, Storwize, XIV, GPFS, HACMP, RETAIN, DB2 Connect, RACF,
Redbooks, OS/2, AIX, Intelligent Miner, WebSphere, Tivoli, Informix und Smarter Planet sind
Marken oder eingetragene Marken der IBM Corporation.
Linux ist eine eingetragene Marke von Linus Torvalds in den USA und anderen Lndern.
Adobe, das Adobe-Logo, Acrobat, PostScript und Reader sind Marken oder eingetragene
Marken von Adobe Systems Incorporated in den USA und/oder anderen Lndern.
Oracle und Java sind eingetragene Marken von Oracle und/oder ihrer Tochtergesellschaften.
UNIX, X/Open, OSF/1 und Motif sind eingetragene Marken der Open Group.
Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame und MultiWin
sind Marken oder eingetragene Marken von Citrix Systems, Inc.

Motorola ist eine eingetragene Marke von Motorola Trademark Holdings, LLC.
Computop ist eine eingetragene Marke der Computop Wirtschaftsinformatik GmbH.
SAP, R/3, SAP NetWeaver, Duet, PartnerEdge, ByDesign, SAP BusinessObjects Explorer,
StreamWork, SAP HANA und weitere im Text erwhnte SAP-Produkte und Dienstleistungen
sowie die entsprechenden Logos sind Marken oder eingetragene Marken der SAP AG in
Deutschland und anderen Lndern.
Business Objects und das Business-Objects-Logo, BusinessObjects, Crystal Reports, Crystal
Decisions, Web Intelligence, Xcelsius und andere im Text erwhnte Business-ObjectsProdukte und Dienstleistungen sowie die entsprechenden Logos sind Marken
oder eingetragene Marken der Business Objects Software Ltd. Business Objects ist ein
Unternehmen der SAP AG.
Sybase und Adaptive Server, iAnywhere, Sybase 365, SQL Anywhere und weitere im Text
erwhnte Sybase-Produkte und -Dienstleistungen sowie die entsprechenden Logos sind
Marken oder eingetragene Marken der Sybase Inc. Sybase ist ein Unternehmen der
SAP AG.
Crossgate, m@gic EDDY, B2B 360, B2B 360Services sind eingetragene Marken der
Crossgate AG in Deutschland und anderen Lndern. Crossgate ist ein Unternehmen der SAP
AG.

HTML, XML, XHTML und W3C sind Marken oder eingetragene Marken des W3C,
World Wide Web Consortium, Massachusetts Institute of Technology.
Apple, App Store, iBooks, iPad, iPhone, iPhoto, iPod, iTunes, Multi-Touch, Objective-C, Retina,
Safari, Siri und Xcode sind Marken oder eingetragene Marken der Apple Inc.
IOS ist eine eingetragene Marke von Cisco Systems Inc.
RIM, BlackBerry, BBM, BlackBerry Curve, BlackBerry Bold, BlackBerry Pearl, BlackBerry
Torch, BlackBerry Storm, BlackBerry Storm2, BlackBerry PlayBook und BlackBerry App World
sind Marken oder eingetragene Marken von Research in Motion Limited. Google App Engine,
Google Apps, Google Checkout, Google Data API, Google Maps, Google Mobile Ads, Google
Mobile Updater,

Alle anderen Namen von Produkten und Dienstleistungen sind Marken der jeweiligen Firmen.
Die Angaben im Text sind unverbindlich und dienen lediglich zu Informations-zwecken.
Produkte knnen lnderspezifische Unterschiede aufweisen.
Die in dieser Publikation enthaltene Information ist Eigentum von EXA. Weitergabe und
Vervielfltigung dieser Publikation oder von Teilen daraus sind, zu welchem Zweck und
in welcher Form auch immer, nur mit ausdrcklicher schriftlicher Genehmigung durch
EXA AG gestattet.

Confidential

2015 EXA AG All Rights Reserved

 EXA AG. All rights reserved

No part of this publication may be reproduced or transmitted in any form or for any purpose
without the express permission of EXA AG. The information contained herein may be
changed without prior notice.
Some software products marketed by EXA AG and its distributors contain proprietary
software components of other software vendors.

Google App Engine, Google Apps, Google Checkout, Google Data API, Google Maps, Google
Mobile Ads, Google Mobile Updater, Google Mobile, Google Store, Google Sync, Google
Updater, Google Voice, Google Mail, Gmail, YouTube, Dalvik and Android are trademarks or
registered trademarks of Google Inc.
INTERMEC is a registered trademark of Intermec Technologies Corporation.

Microsoft, Windows, Excel, Outlook, PowerPoint, Silverlight, and Visual Studio are registered
trademarks of Microsoft Corporation.
IBM, DB2, DB2 Universal Database, System i, System i5, System p, System p5, System x,
System z, System z10, z10, z/VM, z/OS, OS/390, zEnterprise, PowerVM, Power Architecture,
Power Systems, POWER7, POWER6+, POWER6, POWER, PowerHA, pureScale, PowerPC,
BladeCenter, System Storage, Storwize, XIV, GPFS, HACMP, RETAIN, DB2 Connect, RACF,
Redbooks, OS/2, AIX, Intelligent Miner, WebSphere, Tivoli, Informix, and Smarter Planet are
trademarks or registered trademarks of IBM Corporation.
Linux is the registered trademark of Linus Torvalds in the United States and other countries.
Adobe, the Adobe logo, Acrobat, PostScript, and Reader are trademarks or registered
trademarks of Adobe Systems Incorporated in the United States and other countries.

Wi-Fi is a registered trademark of Wi-Fi Alliance.

Bluetooth is a registered trademark of Bluetooth SIG Inc.
Motorola is a registered trademark of Motorola Trademark Holdings LLC.
Computop is a registered trademark of Computop Wirtschaftsinformatik GmbH.
SAP R/3, SAP NetWeaver, Duet, PartnerEdge, ByDesign, SAP BusinessObjects Explorer,
StreamWork, SAP HANA, and other SAP products and services mentioned herein as well as
their respective logos are trademarks or registered trademarks of SAP AG in Germany and
other countries.
Business Objects and the Business Objects logo, BusinessObjects, Crystal Reports, Crystal
Decisions, Web Intelligence, Xcelsius, and other Business Objects products and services
mentioned herein as well as their respective logos are trademarks or registered trademarks
of Business Objects Software Ltd. Business Objects is an SAP company.

Oracle and Java are registered trademarks of Oracle and its affiliates.
UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group.
Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, and MultiWin
are trademarks or registered trademarks of Citrix Systems Inc.

Sybase and Adaptive Server, iAnywhere, Sybase 365, SQL Anywhere, and other Sybase
products and services mentioned herein as well as their respective logos are trademarks or
registered trademarks of Sybase Inc. Sybase is an SAP company.

HTML, XML, XHTML, and W3C are trademarks or registered trademarks of W3C,
World Wide Web Consortium, Massachusetts Institute of Technology.

Crossgate, m@gic EDDY, B2B 360, and B2B 360 Services are registered trademarks of
Crossgate AG in Germany and other countries. Crossgate is an SAP company.

Apple, App Store, iBooks, iPad, iPhone, iPhoto, iPod, iTunes, Multi-Touch, Objective-C, Retina,
Safari, Siri, and Xcode are trademarks or registered trademarks of Apple Inc.

All other product and service names mentioned are the trademarks of their respective
companies. Data contained in this document serves informational purposes only. National
product specifications may vary.

IOS is a registered trademark of Cisco Systems Inc.

RIM, BlackBerry, BBM, BlackBerry Curve, BlackBerry Bold, BlackBerry Pearl, BlackBerry
Torch, BlackBerry Storm, BlackBerry Storm2, BlackBerry PlayBook, and BlackBerry App World
are trademarks or registered trademarks of Research in Motion Limited.

The information in this document is proprietary to EXA. No part of this document may be
reproduced, copied, or transmitted in any form or for any purpose without the express prior
written permission of EXA AG.

Confidential

2015 EXA AG All Rights Reserved

Comprehensive New Product Development & Launch

Confidential

2015 EXA AG All Rights Reserved

PDM v/s PLM

PDM
PDM is a subset of PLM, that has more of a technology focus
with primary focus on collecting all engineering data
relating to a product and storing the information in an
individual or centralized master data file or vault.
A primary goal of the PDM is to enable timely access to
accurate product information at the right time and in
the right format throughout a products lifecycle.
PDM systems keep track of the vast amounts of data, and
information, required to design, manufacture, and then
support and maintain products

PLM
PLM is the extension of PDM towards a comprehensive
approach for product related information and
knowledge management within an enterprise
PLM includes planning and controlling of processes, that are
required for managing data, documents and enterprise
resources throughout the entire product lifecycle
Confidential

2015 EXA AG All Rights Reserved