Phase II -Temperature Product Training

F
e
a
t
u
r
e
s

Temperature Product
Family Transmitters

3244MV
3144

644H
& 644R
444
244EH
& 244ER

PRICE
RMT Sales Training 12/98

Phase II -Temperature Transmitter

New Transmitter Offering

OLD

NEW !

3044CA

May 96

3144 & 3244MV

3044CH

Aug 96

644H

3044CR

July 97

644R

444
244P/PR
244PC

RMT Sales Training 12/98

444
May/June 97

244EH/ER
244EC

Phase II -Temperature Transmitter

Smart Overview

Rosemounts HART-Smart
3144 & 3244MV

Rosemounts HART-Smart
644H & 644R

3
Fisher-Rosemount Proprietary

Page 3

New Sales Training - June 98

Smart Transmitters Offer Many Benefits

BENEFIT:

F
E
A
T
U
R
E

Reduces
Needed
Inventory

Universal
Input

Differential
Input

Improved
Accuracy

High Performance
Electronics

AmbientTemperature
Compensation

Self Diagnostic
Messages

RMT Sales Training 12/98

Faster
Plant
Start-Up

Reduced
Maintenance
Time

Sensor Referencing
& Matching

Remote
Communications

Improved
Stability

Phase II -Temperature Transmitter

Digital Communication

The 644 & 3144/3244 can communicate through the 275

Verify that the correct device descriptor for the model

644 is loaded!!!
1) Turn on the 275 hart communicator in offline configuration
2) Select 1 offline, 1 new configuration, 1 Rosemount, 1 644
temp.
3) For successful communication, dev V3 dd V1 must be present

3144/3244 -

dev V1 dd V7

Module Revision : 4.6 for Y2K compliance

of HART 275 communicator
RMT Sales Training 12/98

Phase II -Temperature Transmitter

RMT Temperature Transmitter

Model 3144/3244MV
Smart Transmitter

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144 & 3244MV Features

Transmitters: 3144/3244MV Solution

Dual compartment housing provides the greatest

reliability for:
High humidity environments
Highly corrosive environments
High RFI environments

3144/3244MVs detect open sensor safely and reliably

Hot Backup feature (3244MV only) makes base level
redundancy affordable to reduce the risk of failure on
critical measurements
Completely independent alarm circuitry

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3244MV - Hot Backup Makes Risk

Reduction Affordable

What is Hot Backup??

A 3244MV is connected to two sensor elements -- RTD

or T/C
If the first element fails, the transmitters 4-20 signal
will automatically and immediately switch to the
second sensor
4-20 mA output:
bumpless transfer to
signal from sensor 2 if
sensor 1 fails!

Dual Element RTD

Sensor (Series 78)
RMT Sales Training 12/98

Phase II -Temperature Transmitter

3244MV Differential
Temperature Capability

Differential Temperature Applications

DCS

Reactor Hot Spots

Heat Exchanger Efficiency
Steam in/condensate out
Process Fluid T

T1

PID
T2-T1

TT

Superheater Soot Blowing

Measure T for superheater efficiency
Use T to minimize high pressure steam use
for soot blowing

T2

TT

DCS
PID

T2-T1

RMT Sales Training 12/98

Phase II -Temperature Transmitter

10

Model 3144/3244 - Exploded View

Nameplate
Isolation Board
Electronics Module

Electronics Housing

Meter
RMT Sales Training 12/98

Phase II -Temperature Transmitter

11

Model 3144/3244 - Block Diagram

Analog to Digital
Signal Conversion

Reference
Input

Cold Junction
Compensation

ISOLATION
Nonvolatile Memory
- Range Values
- Configuration
- Correction Coefficients
- Trimming Constants
- Special Tables

Microcomputer
- Sensor Linearization
- Rerange
- Diagnostics
- Engineering Units

Digital to Analog
Signal Conversion
Digital
Communications

A/D

D/A
Communications

RMT Sales Training 12/98

Phase II -Temperature Transmitter

12

Model 3144/3244 - Electronics Module

Circuit board sealed in an

enclosure
Utilize digital ASICs,
microcomputer, and surface
mount technologies
Digitize the input signal from
sensor
Applies correction coefficients
Ability to output 5
measurerment variables
simultaneously:
4-20 mA analog signal
Sensor 1 digital signal
Sensor 2 digital signal
Differential temperature
Terminal temperature

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144 & 3244MV Product Overview

Functional Specifications

13

Digital HART communications

superimposed on analog signal
Wide variety of user-selectable
inputs with 275 HART
communicator
RTDs, T/Cs, mVs, Ohms
Two-wire analog outputs linearized
Linear with temperature or input
Input to output isolation
500 VAC / 707 VDC
Turn-on time less than 5.0 seconds
Update time 0.5 seconds
Full approvals available (see PDS)

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144 & 3244MV Product Overview

Functional Specifications

14

Failure mode jumper selectable for sensor burnout or

transmitter failure
Standard
Fail Low: 3.75mA
Fail High: 21.0 mA
Multi-variable capability with 3244MV provides up to 4
variables to DCS via HART
Sensor 1 Temperature
Variable Mapping
Sensor 2 Temperature
Required!
Differential Temperature
Terminal Temperature
Sensor 1 & Sensor 2 can be RTD or T/C or mix
Wide rangeability

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3244MV Product Overview

15

Functional Specifications

Features Available with the 3244MV Only:

Hot BackupTM feature provides sensor measurement

redundancy
Dual element sensor capability makes
redundancy more affordable
Sensors currently must be same type
Differential temperature capability takes advantage
of 3244MVs advanced performance for best
accuracy differential temperature measurement in
the market!
Dual 3-wire RTD capability
Transmitter-sensor matching for each RTD input

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144 & 3244MV Product Overview

Physical Specifications

Model Options

16

3144 & 3244MV Field Mount

Local Meter

Mounting integral to sensor or remotely

Highly Reliable Dual Compartment Housing

Weight
Aluminium:
2.5 lb (1.1 kg)
Stainless Steel:7.2 lb (3.3 kg)
Color
Rosemount Blue
Transient Protection
Option Code T1

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144 & 3244MV

17

Most Reliable & Safe Solution

RFI performance of 3244MV
3244MV
15

Spec limits
xmttr output

10
Deviation in oC

Span = 100 C

5
0
-5
3144/3244MV RFI
Spec 0.16 C

-10
-15
-20
10

100

RFI Specs

Frequency (MHz)

3244MV: +/- 0.16oC

0.06C Shift
(0.11F)

RMT Sales Training 12/98

1000

Phase II -Temperature Transmitter

3144 & 3244MV

18

Most Reliable & Safe Solution: Detect Open Sensor

Rosemount 3244MV Open Sensor Test
(Time to Alarm)
Output (mA)

25
20
15
10

2 wires opened

Rosemount

0
-1

Seconds

Output (mA)

25

Non-erratic &
predictable!

20
15
10

1 wire opened

5
0

Rosemount
-1

11

13

15

Seconds

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144/3244MV Stability Attacks Drift Over Time

19

Temperature Point Drift

All transmitters drift, compounding error

in the point measurement

Rosemount 3144/3244MV Solution:

Best long term stability in the market!

Proprietary method of self-calibration to stable

internal references maximizes long term
performance
Pt 100 RTD: 0.1% of reading or 0.1C
(whichever is greater) for 24 months.
For T/C is 12 month

Temperature Point Stability: Long-Term Stability Saves Money

3144 Differentiated Stability: Reduces Customer Maintenance Costs
RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144/3244MV Total Performance

In
te

Drift

Ove

(oF) 6.0
5.0

r Tim

ent re
i
b
Am eratu
p
Tem ffect
E
e
c
en cy
r
fe ura
e
R cc
A
Fisher-Rosemount Proprietary

Page 20

MYTH: Transmitter Reference Accuracy

is the Major Contributor to Temperature
Point Error.

S
rc en
ha so
r
n
Er ge
ro a b
r
ilit
y

4.0
Error #1
Error #2
Error #3
Error #4

ERROR !

3.0

#1

2.0

#2

1.0

#3
#4

0.0

TRUTH: There are four main errors that

cause inaccuracy in a temperature
measurement -- sensor
interchangeability error is usually the
biggest.
20
New Sales Training - June 98

3144 & 3244MV Attacks the Greatest

Sources of Temperature Measurement Error

21

Error #1: Sensor Interchangeabillity Error

Rosemount: Matching capability for
calibrated RTDs.
Error #2: Drift Over Time
Rosemount: Best-in-industry long term
stability specifications.
Error #3: Ambient Temperature Effect
Rosemount: Special Ambient temperature
characterization.
Error #4: Transmitter Reference Accuracy

Rosemount: Transmitter input and DAC is

trimmmed at factory for worlds best performance.

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144/3244MV Sensor Matching Eliminates

Error #1: Sensor Interchangeability Errors

22

Pt100 385 Temp vs Resistance

Resistance

real sensor
curve
standard
IEC 751 curve
sensor matched
curve in tx

Ro = 99.9717
= 0.00385367
= 0.172491
= 1.61027

Temperature

A fourth order equation can be programmed into the 3244MV/3144 to

follow non-ideal sensor curvature; simply enter four constants using 275
Constants can be entered at the factory or in the field
3144/3244MV can also do sensor referencing! But NEVER at the factory
RMT Sales Training 12/98

Phase II -Temperature Transmitter

How Do I Implement TransmitterSensor Matching?

23

Characterize the sensor.

Order the X8 option for a Calibration Schedule over a customer

-specified temperature range

OR

Order the appropriate V option

Rt R0 R0 (t - (0.01t-1)(0.01t) - (0.01t-1)(0.01t)3 )

Both the X8 option and the V options will provide your customer with
the Callendar-Van Dusen constants
Ro = 99.9717
= 0.00385367
= 0.172491
= 1.61027

RMT Sales Training 12/98

Metal Tag
COMES WITH V
OPTIONS ONLY!!

Phase II -Temperature Transmitter

How Do I Implement TransmitterSensor Matching?

Calibrate the transmitter to the sensor! Change the

curve in the transmitter using Callendar-Van Dusen
constants: R0,

275 used to enter constants

AMS to enter constants

The transmitter can be purchased with the Callendar-Van

Dusen constants already entered: C2 Option

24

They must have ordered an X8 or V option on their RTD, too!

This curve gives the transmitter the shape of the Real

RTD curve and eliminates interchangeability error!

Q : The C2 Option is offered with which models?

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Callendar-Van Dusen Matching

Beats The Alternatives

One-point trim

Easy to program (enter two constants)

Only adjusts for a constant slope and a constant offset error

Multi-point approximation (Competitors)

Easy to program (enter one constant)

Only adjusts for a constant offset error

Two-point trim

25

Difficult to program (enter lots of data points)

Results in kinked approximation, no continuous curve fit

Callendar-Van Dusen constants

Easy to program (enter four constants)

Excellent, continuous 4th order curve fit
Eliminates Interchangeability errors!

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Matching With Callendar-Van Dusen Constants

26
Provides Highest Accuracy

3144/3244MV Sensor Matching capability provides highest

accuracy to control at optimal point (75% error reduction)
Sensor Interchangeability Error is ELIMINATED!!

2.66 oF

Standard Accuracy
With Transmitter-Sensor
Matching
Sensor accuracy
Transmitter accuracy

0.65oF
0.90F

1.80F

2.70F

Span 0-392F
Standard Accuracy: Transmitter with standard IEC-751 Class B RTD
With Matching: Transmitter configured with Callendar-Van Dusen constants, calibrated RTD
RMT Sales Training 12/98

Phase II -Temperature Transmitter

Transmitter Electronics Perform Differently

at Different Operating Temperatures

27

Temperature effect can add up to 5oF of error if not

compensated for properly!
3

Uncompensated
Compensated

Effect
in F

1
0
-1
-2
-3
-50

50

100

150

200

Operating (Ambient)
Temperature
Input: Pt-100
Range: 0-932F
Process temperature: 842F
RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144/3244MV Temp. Characterization

Attacks Error #3: Ambient Temp. Effects

28

Each transmitter is tested from -40

to 185oF ambient over a 24 hour
period.
Computerized test system learns
how transmitter reacts at varying
ambient temps.

Characterization Stations With Environmental Test Chambers

Error correction profile is programmed into transmitter.

Each transmitter has an on-board RTD to measure
ambient temperature.
Based on the reading, transmitter software corrects for
ambient temperature effects.

RMT Sales Training 12/98

Phase II -Temperature Transmitter

3144 & 3244MV Are The Best Choice

For Measuring Temperature

29

Reliable

Rugged dual compartment housing

Hot Backup feature for sensor redundancy (3244MV)
Completely independent and parallel alarm circuitry

Stable

Industry-leading two-year long-term stability spec for RTD

inputs
Ambient temperature characterization

Accurate

0.02% D/A accuracy

Transmitter-sensor matching for 75% error reduction
High accuracy T (3244MV)

RMT Sales Training 12/98

Phase II -Temperature Transmitter

30

3144/3244MV Digital Interfaces

RS3

Provox

Cornerstone

AMS

RMT Sales Training 12/98

Delta V

Phase II -Temperature Transmitter

3244MVF with FOUNDATIONTM fieldbus

31

Application for Critical Temperature

Measurements
Provides Hot Backup and Sensor Drift Detection
with a dual-element sensor
Control In the Field functionality

Application for Non-Critical Temperature

Measurements
Measure two processes with one transmitter
Multi-drop for reduced wiring costs

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Rosemount Temperature Products

Plans for Diagnostics

Base Diagnostics in Xmtr:

AMS

Provides Process Health to AMS Diagnostic

Snap-On.

32

Drift, Bias, Spike, . . .

Enables RTD Diagnostics by Separating Process

and Sensor Effects

Fisher

Sensor Diagnostics in Xmtr:

RTD Life Prediction

RTD Drift Correction

RMT Sales Training 12/98

Phase II -Temperature Transmitter

33

Model 3144/3244 - Power Requirements

420 mA dc
1322
1100
1000
Load
(Ohms)
HART Operating
Load Requirement

500

Operating
Region

250
0

Note:
HART comm
also will fail if loop
resistance is > 1100 Ohms
RMT Sales Training 12/98

10
12.0

20

30

40 42.4

Min. Power Supply Voltage (V dc)

Maximum Load = 43.5 (Supply Voltage 12.0)

Phase II -Temperature Transmitter

Bench Test (Model 3144 only)

2

+
-

Power Supply
4.00 mA

250 Ohms

mA Meter

2
1

Decade Box

T/C Simulator - mV Source

2 WIRE

4 WIRE

3
4
5

3 WIRE
RMT Sales Training 12/98

3
4

5
TC and mV

Phase II -Temperature Transmitter

35

Model 3244 - Hot Back-Up / Differential

2

4
S1

S2

2 RTDs

1
+
S1 _
S2

2 TCs

1
4
5

S1 _
S2 +

RTD/TC

4
5

1
+
S1 _

4
S2

TC/RTD

S1 is Primary Sensor Input

S2 is redundant or Hot Back-up Sensor Input
3244 could also have dual inputs for differential
reading
Sensor connection diagrams found on the inner side of
the terminal side cover
Basic Configuration: Setup Sensor & Variable Re-mapping

RMT Sales Training 12/98

Phase II -Temperature Transmitter

36

Model 3144/3244
Mounting Bracket
Option
Housing may be
rotated 90 degree

Option B4
Universal SST Mounting
Brackets & Bolts for 2-inch
Pipe and Panel Mounting
RMT Sales Training 12/98

Option B5
Universal SST L Mounting
Brackets & Bolts for 2-inch
Pipe Mounting
Phase II -Temperature Transmitter

37

Model 3144/3244 Sensor Mounting

Sensor Hex

Sensor Adapter
Transmitter

THERMOWELL

RMT Sales Training 12/98

Union or
Coupling

Conduit for
Field Wiring
Poured
Conduit Seal
(Where Required)

Phase II -Temperature Transmitter

38

Model 3144/3244
Environmental Considerations
C

Housing Temperature Rise Above Ambient (oC)

60

108

50

90

40

72
815 o
(1,5
00 F
) Ov
en T
emp
540 o
C (10
erat
ure
00 F
) Ove
n Te
mper
ature

30
22

20
10

54
36
18

250oC (482 F) Oven Temperature

3.6

E Length, Inches

E Extension Length, Inches

Example: If process temperature is 540 o C

a 3.6 Inch extension will result in a
housing temperature rise of 22 o C
rise above ambient temperature

Transmitter Housing Temperature Rise vs

Extension Length, for a test installation
RMT Sales Training 12/98

Phase II -Temperature Transmitter

39

Model 3144/3244 Jumper Selection

TRANSMITTER SECURITY
On - Read Only
OFF - Read and Write

FAIL MODE
HI = 21.50 mA Output
LO = 3.70 mA Output

Set fail mode jumper to match how the customer wants that
loop to react when an instrument fails.
If user wants to avoid configuration changes after initial
setup, put security jumper to on. Might be option in validated
plants and loops like in FDA, pharmaceutical plants, ect.
RMT Sales Training 12/98

Phase II -Temperature Transmitter

40

Model 3144/3244 Meter Option - M5

The failure mode jumper is located

on the LCD faceplate in the
electronics side of the transmitter
and is labeled, FAIL MODE.

FAIL MODE
HI = 21.50 mA Output
LO = 3.70 mA Output

RMT Sales Training 12/98

Phase II -Temperature Transmitter

41

Model 3144/3244 Configuration

Standard Configuration:
Single Sensor type :
4 mA value :
20 mA value :
Damping :
Output :
Failure Mode :
Line Voltage Filter :
Software Tag :
Integral Meter :

RTD, Pt 100, = 0.00385, 4-wire

0 C
100 C
5 seconds
Linear with temperature
High
60 Hz
(Blank)
(None)

Custom Configuration :

Option Code C1

RMT Sales Training 12/98

Phase II -Temperature Transmitter

42

Model 3144/3244 Options

Transmitter Calibration Options:

Sensor Matching Option:

3-point calibration:
Check output at 0,50,100%
5-point calibration:
Check output at 0,25,50,75,100%
3-point calibration WITH certificate:
5-point calibration WITH certificate:
trim to specific RMT RTD calibration schedule:
for RMT 68, 78, or 88 RTD Sensor

Special Sensor Option:

(Standard)
C4
Q4
C4Q4
C2

trim to special non-standard sensor

C7

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Exercise #1 & 2: 3144/3244 Ordering

43

Ordering Example 1:
Customer needs:
3144 transmitter with FM intrinsic safety approval
- panel mounting with LCD Meter
- transmitter match to RMT RTD sensor in factory

3144 D 1 K5 B4 M5 C2 (from 3144 PDS)

Ordering Example 2:
Customer needs:
A transient protected 3244 with European flameproof approval
panel mount with LCD meter
Assembled to Series 65 single element RTD sensor

3244MV 1 E9 B4 M5 T1 (from 3244 PDS)

0065 N 3 1 N 0000 N 0165 E9 x1 (from Sensors PDS)
RMT Sales Training 12/98

Phase II -Temperature Transmitter

RMT Temperature Transmitters

Model 644H and 644R

Smart Transmitters
&
Model 244EH and 244ER
PC Programmable
Transmitters

44

Rail Mount Transmitter

Head Mount Transmitter

RMT Sales Training 12/98

Phase II -Temperature Transmitter

45

Model 644 - Block Diagram

Analog to Digital
Signal Conversion

Reference
Input

Cold Junction
Compensation

ISOLATION
Nonvolatile Memory
- Range Values
- Configuration
- Correction Coefficients
- Trimming Constants

Microcomputer
- Sensor Linearization
- Rerange
- Diagnostics
- Engineering Units

Digital to Analog
Signal Conversion
Digital
Communications
A/D

D/A
Communications

RMT Sales Training 12/98

Phase II -Temperature Transmitter

46

Model 644 & 244E

Failure Mode Switch

644H/244EH

RMT Sales Training 12/98

644R/244ER

Phase II -Temperature Transmitter

644 Product Overview

644 Features

Fits into US or DIN - style connection head (644H)

SMART with HART communications
Good accuracy and stability over a wide range of operating
conditions
Good ambient temperature compensation
Full approvals available (see PDS)
Sensor Referencing feature

1 or 2 - point trim in engineering units

Simplifies calibration of transmitter and sensor together

D/A Accuracy

47

0.03% of span

Stability

0.1% of reading or 0.1C, whichever is greater for 12 months for RTDs & T/C

RMT Sales Training 12/98

Phase II -Temperature Transmitter

644 Product Review

Features

48

High or low failure mode on sensor burnout via jumper

(values of failure mode depend on factory configuration)
Standard:
Linear Output:
3.9 I 20.5
Fail High:
21.0 I 23.0 mA
Fail Low:
I 3.75 mA
NAMUR- Compliant: (A1 option)
n Linear Output:
a
3.8 I 20.5
e
p
o
s
Eur ndard Fail High:
21.0 I 23.0 mA
a
t
S
Fail Low:
I 3.6 mA
User selectable, wide variety of RTD & thermocouple
inputs
Unrestricted span setting within the sensor range
Temperature corrected electronics reduce ambient
effects

RMT Sales Training 12/98

Phase II -Temperature Transmitter

244E Introduction
Features

49

Microprocessor-based
PC programmable
Universal, programmable input
RTDs, T/Cs, mVs, Ohms
Two-wire analog outputs linearized
With Temperature for RTDs, T/Cs
With Input for ohms, mV
Full CENELEC, FM, CSA approvals (see PDS)
No JIS yet
SAA coming soon
Stability

0.1% of span or 0.1C, whichever is greater for 12 months for

RTDs & T/C

RMT Sales Training 12/98

Phase II -Temperature Transmitter

244E Introduction

50

Functional Specifications

New and improved terminal block

Improved input to output isolation specs

500VAC / 707VDC

244ER package same dimensions as 244PR

Model structure similar to 644
Fits into same RMT connection heads as 244P

compression vs screw terminals

Order bracket kit P/N 00644-5321-0001 when replacing a

244P installed in an L1 US-style connection head

Junction box available with J1 - J4 Options

RMT Sales Training 12/98

Phase II -Temperature Transmitter

244E Introduction

51

Functional Specifications

High or low failure mode on sensor burnout via jumper

(values of failure mode depend on factory configuration
Linear Output:
Fail High:
Fail Low:
NAMUR- Compliant: (A1 option)
n
a
Linear Output:
e
p
o
s
Eur ndard
Fail High:
a
Fail Low:
St

Standard:

3.9 I 20.5
21.0 I 23.0 mA
I 3.75 mA
3.8 I 20.5
21.0 I 23.0 mA
I 3.6 mA

Program with IBM-compatible PC and 244EC configurer

Does not need to be removed from connection head for reconfiguration but loop power must be disconnected!
CANNOT be configured with 244PC

NOTE: The 244 does not have trimming or matching capabilities!

RMT Sales Training 12/98

Phase II -Temperature Transmitter

644 /244E Product Overview

52

Physical Specifications

Model Options

644H/ 244EH Headmount

DIN-style & threaded-style (with L1
housing) mounting integral to sensor
Mounting remote from sensor with
junction box; J1 - J4 Options
Clip available for DIN rail mounting
644R/ 244ER Railmount
Mounts directly to wall or to DIN rail

Weight:
644H/ 244EH :175 grams
644R/ 244ER :225 grams

Transient Protection:

Model 470

Head Mount in
Junction Box
4-20 mA

Control
System

Control
Room
RMT Sales Training 12/98

Field
4-20 mA

Process Pipe

Head Mount:
644H/244EH in
L1 connection
Head
T/C
or RTD

mV or
signal

Sensor connection head

Phase II -Temperature Transmitter

644 Product Review

RFI Performance

53

644
2.5
2

Span = 100 C
Spec limits
xmttr output

Deviation in oC

1.5
1
0.5
0
-0.5
-1
-1.5
-2
-2.5
10

RFI Specs
TMD 830: +/- 0.1oC
644H: +/- 0.23oC

100

1000

Frequency (MHz)

0.15C Shift (.27F)

Filters designed into our products give RMT industry leading RFI performance!

RMT Sales Training 12/98

Phase II -Temperature Transmitter

644 Sensor Referencing: Interchangeability54

Error Can Be Reduced with a One-Point Trim

Resistance

Pt100 385 Temp vs Resistance

new trimmed
curve in 644

Solution: single point trim in

engineering units

real sensor
curve

Temperature

Application: linear offset

standard
IEC 751 curve

Method:
1. Compare site standard with
transmitter / sensor system
2 Note offset
3 Program offset via 275
HART communicator

Sensor Referencing: single point trim puts new curve in transmitter;

adjusts for linear offset only
Sensor referencing is NEVER done at the factory

RMT Sales Training 12/98

Phase II -Temperature Transmitter

644 Sensor Referencing: Interchangeability55

Error Can Be Reduced with a Two-Point Trim
Application. linear offset &

Pt100 385 Temp vs Resistance

slope correction

engineering units

Method
1. Compare site standard with
transmitter / sensor system
at point 1
2 Note offset
3 Program offset via 275
HART communicator
4 Repeat for point 2

Resistance

Solution. two point trim in

new trimmed
curve in 644
standard
IEC 751 curve
real sensor
curve

Temperature

Sensor Referencing: 2 point trim puts new curve in transmitter; adjusts

linear offset and slope
Sensor referencing is NEVER done at the factory

RMT Sales Training 12/98

Phase II -Temperature Transmitter

How Do I Implement Sensor

Referencing ?

56

Characterize the sensor.

Characterize at the plant site

OR

Order the V1 option, which gives the Callendar-Van Dusen constants

for a range of 32 to 212 F (provided on a metal tag attached to the

sensor).

The Ro value is the ice point resistance, and can be used for a one point trim
The alpha value can be used to give the resistance at the boiling point

OR

Order the X8 option for a Calibration Schedule over a customized range,

and use any two points you wish (or X9 for a one point trim)

The X8 option provides a resistance vs. temperature table over the customer
specified range.
The X9 provides a single point.

RMT Sales Training 12/98

Phase II -Temperature Transmitter

How Do I Implement TransmitterSensor Referencing ?

Calibrate the transmitter to the sensor! Enter

one or two points into the transmitter

57

275 used to enter constants

The transmitter CANNOT be purchased with the

trimmed curve; Sensor Referencing is ONLY DONE
IN THE FIELD
Temperature
(F)

Resistance

32
33
34
35
36
.....

99.979
100.216
100.42
100.59
100.865

212

138.495

RMT Sales Training 12/98

Phase II -Temperature Transmitter

644 Product Review

3044CR Comparison
Model 3044CR

ohm/mV trim only

two-wire RTD differential

capability
screw or compression
terminals
factory RTD fit (C2) as cost
adder
special sensor option (C7) as
cost adder

Model 644R

RMT Sales Training 12/98

58

field trim in engineering

units (sensor referencing)
no differential capability
compression terminals
no factory RTD curve fit;
sensor referencing is
standard feature
no special curve option
Phase II -Temperature Transmitter

59

Model 644 & 244E - Power Requirements

420 mA dc
1250
1100
1000
Load
(Ohms)
HART Operating
Load Requirement
(for 644 only)

500

Operating
Region

250
0
10
12.0

20

30

40 42.4

Min. Power Supply Voltage (V dc)

Maximum Load = 43.5 (Terminal Voltage 12.0)

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Bench Test (Model 644H & 644R)

Power Supply
+
250 Ohms

Decade Box

4.00 mA

mA Meter

T/C Simulator - mV Source

RMT Sales Training 12/98

Phase II -Temperature Transmitter

644H & 644R

Sensor Connections

61

Sensor connection diagrams found on

the inner side of the terminal side cover for 644R & 244ER
the side of the transmitter body for 644H & 244EH
RMT Sales Training 12/98

Phase II -Temperature Transmitter

244E Introduction
244EC Configurer

244E transmitters program with 244EC

configurer and IBM-compatible PC
User-friendly, Windows-based software

62

Windows 3.1
Windows 95

244EC configuration interface module

Small, light-weight, convenient!

Battery powered, 9VDC
AC adapter jack; adapter not included
Communication cables included

RMT Sales Training 12/98

Phase II -Temperature Transmitter

244E Introduction
244EC Configuration Screen

63

244E transmitters program available in multiple languages:

English
German
French
Spanish
Italian
Japanese
Chinese
Korean

RMT Sales Training 12/98

Phase II -Temperature Transmitter

644H / 244EH Standard Assemblies

Ordering Information

Order 644H/244EH transmitter with L1

enclosure option

Order from 644 PDS

Order Sensor from Temperature Sensors,

Assemblies, and Accessories PDS

64

Select sensor type

Use N code for Sensor Lead Wire Termination
Select desired codes for extension fittings,
thermowell, any additional options

Include line note specifying assemble

together
Similar procedure for 244EH

RMT Sales Training 12/98

Threaded-sensor
connection head (U.S.)

Phase II -Temperature Transmitter

644H / 244EH DIN Assemblies

Ordering Information

65

Order X1 enclosure for DIN-style sensor

assembly
If ordering X1:

For E1 and N1 Approvals:

1) Order 644 H NA X1 from 644 PDS
2) Order enclosure assembly from Sensors PDS

For all approvals except E1 and N1:

1) Order from 644 PDS

Similar procedures for 244EH

DIN-style sensor assembly

(Europe)
Integral Mount Sensor
Connection Head
RMT Sales Training 12/98

Phase II -Temperature Transmitter

66

644H / 244EH Assembly

Ordering Information

Junction Box (J1- J4 Options)

with Model 644H / 244EH

Junction box enables mounting of transmitter and the sensor

assembly separately when used with suitable shielded cable and
cable gland.
RMT Sales Training 12/98

Phase II -Temperature Transmitter

644H / 244EH Options

Ordering Information

67

Enclosure Valid Options from 644 PDS

X1

I1, I5, I6, NA E1, N1; valid ONLY when ordered from sensor PDS

J1

I1, E1, N1, I5, K5, E5, NA

J2

I1, E1, N1, I5, K5, E5, NA

J3

I1, E1, N1, I5, K5, E5, I6, C6, E6, NA

J4

I1, E1, N1, I5, K5, E5, I6, C6, E6, NA

L1

I5, K5, E5, I6, C6, E6, NA

None

I1, I5, I6, NA

Enclosure
Ratings
RMT Sales Training 12/98

J1 - J4 and L1

NEMA 4X

J3, J4 and L1

CSA Enclosure Type 4X

J1 - J4

IP66 & IP 68

Phase II -Temperature Transmitter

644 / 244E Options

Ordering Information

68

Transmitter Calibration Options:

3-point calibration:
Check output at 0,50,100%

Standard

5-point calibration:
Check output at 0,25,50,75,100%

C4

3-point calibration WITH certificate:

Q4

5-point calibration WITH certificate:

C4Q4

RMT Sales Training 12/98

Phase II -Temperature Transmitter

69

644 / 244E Configuration

Standard Configuration:
Single Sensor type :
4 mA value :
20 mA value :
Damping :
Output :
Failure Mode :
Line Voltage Filter :
Software Tag :

RTD, Pt 100, = 0.00385, 4-wire

0 C
100 C
5 seconds
Linear with temperature
High
50 Hz
(Blank)

Custom Configuration :

Option Code C1

60 Hz Line Voltage Filter :

Option Code F6
(Configure electronic filter to 60 Hz
to match the frequency of power supply)

RMT Sales Training 12/98

Phase II -Temperature Transmitter

70

Exercise #3 & 4: 244 Ordering

Ordering Example 1:
Customer needs:
244 transmitter with FM intrinsic safety approval

244EH I5 (from 244 PDS)

Ordering Example 2:
Customer needs:
A 244 with FM explosion-proof approval
L1 style enclosure
Assembled to Series 68 RTD spring-loaded style sensor

244EH E5 L1 (from 244 PDS)

0068 N 21 N 00 N 080 E5 (from Sensors PDS)
RMT Sales Training 12/98

Phase II -Temperature Transmitter

71

Exercise #5 & 6: 644 Ordering

Ordering Example 3:
Customer needs:
644 with CENELEC intrinsic safety approval
5-point calibration certificate
Aluminum junction box, 2 inch SS pipe bracket,

M20 x 1.5

644 H I1 J1 C4Q4 (from 644 PDS)

Ordering Example 4:

European customer needs:

644 with CENELEC(BASEEFA) Flame-proof approval
5-point calibration
single element flying lead sensor
DIN-style sensor assembly
Namur alarm levels

644 H NA X1 C4 A1 (from 644 PDS)

0065 A 1 1 N 0000 N 0165 E1 X1 (from Sensors PDS)
RMT Sales Training 12/98

Phase II -Temperature Transmitter

72

Model 644 - Bench Test

+
-

IH
0

250 Ohms

Power Supply

4.00 mA

mA Meter

T/C Simulator - mV Source

Decade Box

RMT Sales Training 12/98

Phase II -Temperature Transmitter

73

644/244 Failure Mode Jumper

IH
0

Power Terminals

Communication
Terminals
FAIL MODE SWITCH
HI = 21.0 mA Output
LO = 3.8 mA Output

Sensor Terminals

The failure mode switch on the 644H / 244EH is located near the power
terminals on the top of the transmitter. On the 644R / 244ER, it is located
in the center of the front panel.
Set high alarm by positioning the switch towards the HI mark on the
terminal block. Set low alarm by positioning the switch in the opposite
direction.
RMT Sales Training 12/98

Phase II -Temperature Transmitter

74

644 Security (Write-protect)

644 Temp:TT-5621
Online
1 Device Setup
2 PV
0.00 deg C
3 PV AO
4.00 mA
4 PV LRV
0.00 deg C
5 PV URV
100.00 deg C
F1

F2

F3

F4

RMT Sales Training 12/98

F2

F3

F4

F3

HOME

HELP

HOME
F2

F1

644 Temp:TT-5621
Write Protect
1 Write protect
2 WP password
3 WP enable

644 Temp:TT-5621
Diag/Service
1 Test device
2 Loop Test
3 Calibration
4 Write Protect
F1

644 Temp:TT-5621
Device Setup
1 Process variables
2 Diag/Service
3 Basic Setup
4 Detailed Setup
5 Review
HOME

F4

F1

F2

F3

F4

Phase II -Temperature Transmitter

RMT Temperature Transmitter

75

Model 444
Temperature
Transmitter

RMT Sales Training 12/98

Phase II -Temperature Transmitter

76

Model 444 - Exploded View

Amplifier/Output Board

Range Board

RMT Sales Training 12/98

Phase II -Temperature Transmitter

77

Model 444 - Block Diagram with RTD

+

Test

Voltage
Voltage
Regulator
Regulator

+
+

Current
Current
Control
Control

Current
Current
Source
Source
RMT Sales Training 12/98

+
Signal
-

+
Resistance
Resistance
Circuit
Bridge Circuit
Bridge

Precision
Precision
dc
dc Amp
Amp

+
+
+
Phase II -Temperature Transmitter

78

Model 444 - Block Diagram with T/C

Rectifier
Rectifier
Current
Current
Control
Control

dc
Amp

dc/ac
dc/ac
Converter
Converter
Voltage
Voltage
Regulator
Regulator

Test
+
Signal
-

Demodulator
Demodulator

ac
Amp

Cold
ColdJunction
Junction
Compensation
Compensation
Bridge
Bridge

Modulator
Modulator

RMT Sales Training 12/98

Current
Current
Source
Source
Phase II -Temperature Transmitter

Model 444 - Characteristics

Analog Temperature Transmitter

Inputs
RTD
Platinum, Copper, Nickel
Thermocouple
E, J, K, R, S, T
Millivolt
Standard or Low Power
3:1 Turndown
T/C electrically isolated

RMT Sales Training 12/98

79

Phase II -Temperature Transmitter

Model 444 Specifications

80

Model 444 - Conventional Tier:

Field repairable to board level

Available in numerous configurations with multiple options

Outstanding track record for reliability

3:1 adjustable analog transmitter

Integral analog or LCD meter

Can be trimmed to a calibrated sensor

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Model 444 Specifications

Standard 444 Models

RTD model numbers: 0444RL1, RL2, and RL3

Thermocouple types: 0444TJ1 &TJ2, TK1, TK2 &TK3, TE1 &TE2, TT1, TR1, TS1 and MV1
&MV2

Model 444 Fast Turn-on

81

Power briefly turned on, measurement taken, power turned off

50 msec turn on time
Boards not interchangeable with standard 444 electronics
Add B0912 to model number to specify fast turn on electronics

Model 444 Low Power

444LL: 5 to 12 V power
444LM: 8 to 12 V power
Boards not interchangeable with standard 444 electronics

RMT Sales Training 12/98

Phase II -Temperature Transmitter

82

Model 444 - Specifications

Accuracy

+/- 0.2% of calibrated span

+/- 0.2% of calibrated span or +/- .02 mV

whichever is greater for thermocouples.

Stability

+/- 0.2% of calibrated span for 6 months.

Ambient

Temperature limits

-13 F to 185 F (-25 C to 85 C) transmitter operates within

specification.

-40 F to 212 F (-40 C to 100 C) transmitter operates

without damage.

-4 F to 158 F (-20 C to 70 C) for transmitter with LCD

meter.

RMT Sales Training 12/98

Phase II -Temperature Transmitter

83

Model 444 Product Overview

Model 444 Low Power Units:

The 0444LL and 0444LM units are designed to work with

less than 12 V dc power

Outputs

0444LL - 0.8 to 3.2 volts

0444LM - 1.0 to 5.0 volts

Typically used in remote locations

Powered by battery or solar energy

Little or no competition in past

RMT Sales Training 12/98

Phase II -Temperature Transmitter

84

Model 444 - Options

R

Numbers
Special Range boards
RXXX format

Numbers
Mechanical Specials
BXXX

Example:

444RL9U1A1R0232
0 - 10 oC
Example:

444RL1U1A1B0957
SST Housing

Meters

40 - 200 mV Analog
4 - 20 mA Analog
4 - 20 mA LCD

RMT Sales Training 12/98

Phase II -Temperature Transmitter

85

Model 444 - Jumper Selection

Base Temperature Region

Coarse Zero (Z Jumper)

Jumper Location

444RL1

444RL2

444RL3

-50 to 0
0 to 50
50 to 100
100 to 150

-58 to 32
32 to 122
122 to 212
212 to 302

Z1
Z2
Z3
Z4

Z1
Z1
Z2
Z2

No
Jumper

Test Output
Burnout Protection

Jumper Location
Test Output

4-20 mA
Loss
of mV
Input
4-200
Indication
Downscale
Upscale

RMT Sales Training 12/98

C
On

A
On

Location
OnJumper
On
U
C
D
On
On
On

On

Phase II -Temperature Transmitter

86

Model 444 - Power Requirement

Load
(Ohms)

1650
1500
1000
Operating
Region

500
0
12

20
30
Supply Voltage, Vdc

40

Rload = 43.5 (Supply Voltage -12.5)

RMT Sales Training 12/98

Phase II -Temperature Transmitter

87

Model 444- Bench Testing

4.00 mA

TEST

DC

ZERO

RMT Sales Training 12/98

PWR
++

SPAN

Phase II -Temperature Transmitter

88

Model 444 - Mounting Options

1. Directly attached to sensor

3. Panel or Surface mount

2. Pipe stand

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Model 444 - RTD Connection

TEST

DC

PWR
++

B
B

ZERO

RMT Sales Training 12/98

SPAN

ZERO

89

D
C

SPAN

Phase II -Temperature Transmitter

Model 444 - Thermocouple & mV

Connection
Thermocouple & mV
+ Signal -

90

Signal
+
-

Low T/C

High T/C
+

+
TC Wire Characteristics
TC
Type
E
J
K
T
R
S

Positive Leg
Wire Material Color Code

Negative Leg
Wire Material Color Code

Chromel
Iron
Chromel
Copper
Plat 13% Rho
Plat 10% Rho

Constantan
Constantan
Alumel
Constantan
Platimum
Platimum

RMT Sales Training 12/98

Puple
White
Yellow
Blue
Black
Black

Red
Red
Red
Red
Red
Red
Phase II -Temperature Transmitter

Model 444 - INTERCHANGEABILITY

91

Range

Board
Interchangeable ONLY among units of the
SAME range input code

Amplifier/Output

RMT Sales Training 12/98

Board

Phase II -Temperature Transmitter

Model 444 Board Sets and Specials

92

Model 444 Board Sets:

To make a significant range change you must change

the range board.

3 board vs. 2 board stacks

The combination of the input and output boards have changed

the look inside the 444

Model 444 Specials:

R #s -- special ranges and accuracy
B #s -- hardware specials
RMT Sales Training 12/98

Phase II -Temperature Transmitter

Model 444 - Ordering Information

Model
Product Description
444 Standard Alphaline Temperature Transmitter
Code
Input
Temperature Span
Sensor
Min
Max
RL1
PT 100 45F (25C)
135F (75C)
RL2
=385 125F (70C)
380F (210C)

RL3
Lin o/p 360F (70C)
1080F (210C)

Base Temperature
Min
Max
-58F (-50C)
300F (150C)
-58F (-50C)
300F (150C)
-58F (-50C)
300F (150C)

Upper Range Limit

TJ1
TJ2

J
J

-58F (-50C)
-58F (-50C)

840F (840C)
1400F (760C)

TK1
TK2

K
K
Code
U
D
N

180F (100C)
504F (280C)

540F (300C)
1458F (810C)

300F (150C)
930F (500C)

180F (100C)
540F (300C)
-58F (-50C)
300F (150C)
504F (280C)
1510F (810C)
-58F (-50C)
930F (500C)
Loss of Input Indication
Upscale (Standard, all input type)
Downscale
None (Not available for RTD)
Code
Calibration
1
Trim to IEC751 Class b (RTD), NIST Curve (TC)
2
Trim to specific calibration schedule
3
Trim to other Nominal Curve
Code
Meter Option
A
None
B
Integral analog meter, special scale
C
Integral analog meter, 0-100% Scale
D
Integral LCD meter, 0-100% Scale (RL)
E
Integral LCD meter, special Scale (RL)
Code
Mounting Bracket
1
No bracket
2
Mounting bracket for pipe or surface mounting

93

435F (225C)
680F (360C)
1380F (360C)

840F (450C)
2440F (1340C)

Typical Model : 444RL1 U 1 C 2

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Exercise: Ordering a Model 444

Temperature Transmitter

94

He plans on using Type-K T/Cs and would like

the output to be linear with temperature.
Range of 500 to 1500 F

Upscale Burnout
No Meter Required
No Special Accuracy Needed
Mounting Bracket Needed
What should he order??

0444 ___
___
___
E5
TK2 ___
U
1
A ___
2

RMT Sales Training 12/98

Phase II -Temperature Transmitter

Exercise: Ordering a Model 444

Temperature Transmitter

95

Your customer wants to order Low-Power Model 444s

for his remote pipeline up in Alaska.

He plans on using Pt 100 385 RTDs and would like the

output to be linearlized.

He is not concerned about accuracy, so he will order his

RTDs without calibration.

FM Explosion-proof approval required

What should he order??

0444 ___
___
___
1 ___
LL1 ___
U
1
A
E5

RMT Sales Training 12/98

Phase II -Temperature Transmitter