GTD
Geometric Tolerances
and Dimensions
TOLERANCE
Tolerance is the total amount a
dimension may vary and is the
difference between the upper
(maximum) and lower (minimum)
limits.
Tolerances are used to control the
amount of variation inherent in all
manufactured parts. In particular,
tolerances are assigned to mating
parts in an assembly.
WHEN DOES TOLERANCES
BECOME IMPORTANT
Assemblies: Parts will often not fit
together if their dimensions do not fall
with in a certain range of values.
Interchangeability: If a replacement part is
used it must be a duplicate of the original
part within certain limits of deviation.
The relationship between functionality and
size or shape of an object varies from part
to part
TOLERANCE IN RELATION WITH
COST
Cost generally increases with smaller tolerance
Small tolerances cause an exponential increase
in cost
Therefore your duty as an engineer have to
consider : Do you need 1.0001in or is 1.01in
good enough?
Parts with small tolerances often require special
methods of manufacturing.
Parts with small tolerances often require greater
inspection and call for the rejection of parts
Greater Quality Inspection Greater cost.
HOW ARE TOLERANCES
SPECIFIED
Size
Limits specifying the allowed variation in each
dimension (length, width, height, diameter,
etc.) are given on the drawing
Geometry
--Geometric Tolerancing
1. Allows for specification of tolerance for the
geometry of a part separate from its size
2. GDT (Geometric Dimensioning and Tolerancing)
uses special symbols to control different
geometric features of a part
VALUE OF TOLERANCE
The tolerance for a single dimension
may be specified with the dimension
and then the tolerance.
The tolerance is total variation
between the upper and lower limits.
TOLERANCES SPECIFIED
FOR SIZE
Limit Tolerances (12.75/12.25 )
Plus/Minus Tolerances
Unilateral Tolerances - (12.00 + or xxx)
Bilateral Tolerances - (12.00 +xxx/xxx)
These tolerance values indicate the:
MMC: Maximum Material Condition
LMC: Least Material Condition
LIMIT TOLERANCES
PLUS/MINUS
TOLERANCES
MAXIMUM MATERIAL CONDITION
(MMC)
It is the condition of a part when it
contains the most amount of
material.
The MMC of an external feature such
as a shaft is the upper limit.
The MMC of an internal feature such
as a hole is the lower limit.
LEAST MATERIAL CONDITION
(LMC)
It is the condition of a part when it
contains the least amount of material
possible.
The LMC of an external feature is the
lower limit of the part.
The LMC of an internal feature is the
upper limit of the part.
TOLERANCING
Fit types
Clearance fit occurs when two toleranced
mating parts will always leave a space or
clearance when assembled.
Interference fit occurs when two toleranced
mating parts will always interfere when
assembled.
Transition fit occurs when two toleranced
mating parts will sometimes be an interference
fit and sometimes be a clearance fit when
assembled
GEOMETRIC DIMENSIONING AND
TOLERANCING
GDT is a method of defining parts based on
how they function, using standard ASME/ANSI
symbols.
This control process, when combined with GDT,
helps reduce or eliminate inspection of
features on the manufactured object.
Another reason for the increased popularity of
GDT is the rise of worldwide standards, such as
ISO 9000, which require universally understood
and accepted methods of documentation.
GDT
MMC/LMC
Datums
Geometric Controls
Form
Orientation
Position
PRINCIPLES OF DATUM SPECIFICATION
Three perfect plans used to
locate an imperfect part.
a. Three point contact is used
on the primary plane.
b. Two point contact is used on
the secondary plane.
c. One point contact is used on
the tertiary plane
DATUM SPECIFICATION
ONE-PLANE DATUM REFERENCE FRAME
TWO-PLANE DATUM REFERENCE FRAME
THREE-PLANE DATUM REFERENCE FRAME
SYMBO LS ADVANTAGES:
1. The symbol has uniform meaning.
2. Symbols are compact, quickly drawn, and can
be placed on the drawing where the control
applies.
3. Symbols are the international language and
surmount individual language barriers.
4. Geometric tolerance symbols follow the
established precedent of other well known
symbol systems, e.g., electrical and electronic,
welding, surface texture.
VIRTUAL CONDITION
Virtual condition, based on MMC or L M C
is a features extreme boundary; it
represents the worse case
For MMC, worse case concerns fits
and/or clearances with mating parts For
LMC, worst case is concerned with
strength, alignment, wall thickness, etc.
with reference to mating parts
VIRTUAL CONDITION (MMC- PIN)
Virtual Condition for a Pin
(Based on Maximum Material Condition)
= Maximum Material Condition + the
Stated Position or Orientation Tolerance
VC
= MMC + Tolerance
VIRTUAL CONDITION (MMC- PIN)
VIRTUAL CONDITION (MMCHole)
Virtual Condition for a Hole
(Based on Maximum Material Condition)
= Maximum Material Condition - the
Stated Position or Orientation Tolerance
VC
= MMC - Tolerance
VIRTUAL CONDITION (MMC- Hole)
VIRTUAL CONDITION (LMC- PIN)
Virtual Condition for a Pin
(Based on Least Material Condition)
Least Material Condition - the Stated
Position or Orientation Tolerance
VC
= LMC - Tolerance
VIRTUAL CONDITION (LMC- PIN)
VIRTUAL CONDITION (LMCHole)
Virtual Condition for a Hole
(Based on Least Material Condition)
Least
Material Condition + the Stated Position
or Orientation Tolerance
VC
LMC
Tolerance
VIRTUAL CONDITION (LMC- Hole)
TOLERANCE CALCULATION
Floating fastener tolerancing is used to
confirm that loose bolts, screws or other
fasteners have the standard clearance in their
holes.
Fixed fastener tolerancing is measured the
same as with floating fasteners except that the
fastener is already fixed/located on one of the
mating parts and the tolerance is now divided
between the parts.
Hole diameter tolerancing is used to
calculate the MMC of the hole.
DIMENSION GUIDELINES
The primary guideline is that of clarityand whenever
two guidelines appear to conflict, the method which
most clearly communicates the size information
shall prevail.
Every dimension must have an associated
tolerance, and that tolerance must be clearly shown
on the drawing.
Avoid over-dimensioning a part. Double
dimensioning of a feature is not permitted.
Dimensions should be placed in the view which
most clearly describes the feature being
dimensioned.
DIMENSION GUIDELINES
A minimum spacing between the object and
dimensions and between dimensions must be
maintained.
A visible gap shall be placed between the end of
extension lines and the feature to which they
refer.
Manufacturing methods should not be specified
as part of the dimension unless no other
method of manufacturing is acceptable.
Placing dimensions within the boundaries of a
view should be avoided whenever practicable.
DIMENSION GUIDELINES
Dimensions for materials typically manufactured
to gages or code numbers shall be specified by
numerical values.
Unless otherwise specified, angles shown on
drawings are assumed to be 90 degrees.
Dimensioning to hidden lines should be avoided
whenever possible. Hidden lines are less clear
than visible lines.
The depth of blind, counterbored, or
countersunk holes may be specified in a note
along with the diameter.
DIMENSION GUIDELINES
Diameters, radii, squares, counter
bores, spot faces, countersinks, and
depth should be specified with the
appropriate symbol preceding the
numerical value.
Leader lines for diameters and radii
should be radial lines.
THANK
YOU.....
