IMS Awarness 00

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Management certification Kick off meeting

IMS Training : 01/IMS

Awareness program
and
Its Business Impacts

Presented BY :
Mr Rohit Soni
AM-QMS

KEY POINTS OF THE PRESENTATION

History of ISO 9000 .

Why ISO 9001 .

Brief of revision ISO 9001:2015 .

Working model of ISO 9001:2015 .

How ISO /TS 16949 came to existence .

Department Documentation .

Department readiness .

Certification Time line chart .

ISO 9001 History


It all started when the US Military were getting sub-par products from their
suppliers. Then it caught on.
YEAR
STANDARD TITLE
S
1959
MIL-Q-9858
QUALITY PROGRAM REQUIREMENTS
1969

AQAP

NATO ALLIED QUALITY ASSURANCE


PUBLICATIONS

1974

BS 5179

GUIDELINES FOR QUALITY ASSURANCE

1979

BS 5750

SPECIFICATION FOR DESIGN DEVELOPMENT,


PRODUCTION, INSTALLATION AND SERVICING

1987

ISO
9001:1987

Model for quality assurance in design,


development, production, installation, and
servicing

ISO
9002:1987

Model for quality assurance in production,


installation, and servicing

ISO
9003:1987

Model for quality assurance in final inspection


and test

ISO
9001:1994

QUALITY SYSTEMS MODEL FOR QUALITY

1994

ASSURANCE

Why ISO 9001 everywhere


ISO 9000 series :
1

Only ISO 9001 is auditable. The rest serves as references only.


2

ISO 9000

Quality management
systems Fundamental 8
QMS principle and
vocabulary
Essential background for
the proper understanding and
implementation of ISO 9001
1: Customer Focus
2: Leadership
3: Involvement of people
4: Process Approach
5: System approach
6: Continual improvement
7: Factual approach to
decision making
8: Mutually beneficial
supplier relations

3
ISO 9004

ISO 9001

Guidance for organizations


that choose to progress
beyond ISO 9001
requirements to address
a broader range of topics
that can lead to continual
improvement of the
organization's overall
performance

It is a Generic standard
it means that the
same standards can be
applied to any
organization :

Managing for the


sustained success of an
organization
A quality management
approach

Quality management
systemsRequirements

large or small, whatever its


product or service,
in any sector of activity,
and
whether it is a business
enterprise,
a public administration, or
a government department.

International Organization for Standardization


Geneva, Switzerland

International Automotive Task Force

ISO 9000
Covers the Eight Quality
Management Fundamentals
and vocabulary

Generic
system
ISO 9001

TS 16949 :

ISO/TS 16949

Quality
management
systems
Requirements

Automotive Test
specification
set by IATF

Automotive
requirements in
conjunction with
ISO 9001

ISO 9004
Guidelines for performance
improvements of Quality
Management System

Serves as
references
only.

ISO 9001 provides common ground


Quality management systems (QMS) standards for which ISO 9001 is a normative
reference for all kinds of industries

SAE
AS9100C:2009

ISO TS
16949:2009

ISO
13485:2003

QUEST
TL9000

Aerospace

Automotive

Med. devices

Telecom

ISO 9001

1. The clauses are :


1. Scope
2. Normative references
3. Terms and definitions
4. Context of the organization
Understanding the organization and its
context
Needs and requirements
Scope
Management System
5. Leadership
General
Management commitment
Policy
Roles, responsibility and authority
6. Planning
Actions to address risks & opportunities
Objectives and plans to achieve them

7. Support
Resources
Organization Knowledge
Competence & Awareness
Communication
Documented information
8. Operation
Operational planning and control
Control of externally provided processes,
product & services
9. Performance evaluation
Monitoring, measurement, analysis & evaluation
Internal audit
Management review
10. Improvement
Non conformity and corrective action
Continual Improvement

A management system that works on the


performances and growth of the organization

How we can achieve ISO 9001:2015 QMS model ?

1. Scope
2. Normative references
3. Terms and definitions

Clauses No : 4.2 , IS 9001:2015 QMS model , Interested parties Need and expectation

How ISO/TS 16949 came to existence ?


In the past a variety of standards were in use by various automotive companies
around the world. ISO/TS 16949 is designed to eventually replace all of these
standards as the single worldwide automotive sector QMS standard. Previous
standards include the following :
American multinational
QS 9000 (Ford, General Motors, Daimler Chrysler)
French multinational
EAQF 94 (PSA Peugeot, Citron, Renault, FIEV)
German multinational
VDA 6 (Audi, BMW, VW, Daimler Chrysler)
AVSQ 94 (Fiat Auto, IVECO)
European multinational
ISO/TS 16949:2002 was developed by the International Automotive Task Force
(IATF), in conjunction with the International Organization for Standardization (ISO).
The IATF consists of an international group of vehicle manufacturers
BMW Group, DaimlerChrysler, Fiat, Ford Motor Company, General Motors Corporation, PSA
Peugeot Citroen , Renault and Volkswagen, national trade associations AIAG
(America), VDA (Germany), SMMT (UK), ANFIA (Italy) and FIEV (France).
While the Japanese vehicle manufacturers association, JAMA, were also involved in
the development of ISO/TS 16949:2002, they do not formally subscribe to the TS
16949 document as yet or require it of their supply chain.

IMS Documentation and level of submission

Level I
A sample QMS development
Level II

Turtle Diagram
Procedure

Level III

Work Instruction
SOP

Level IV

Forms
Forms

Department involvement & their readiness for QMS development .

Establish the Business operation procedures .

Review existing departmental documents .


(Training , Operating Instruction ,Control plans ,FMEA records, Forms etc. )

Perform Gap analysis .

Establishing KRA for all the departments .

HRD Yearly Training Calendar , Finalize the EHS Legal compliances .


PRD Process Flow , Kanban Implementation .
QA Identifications & Traceability to supplied parts , In process parts .
PE Steps to maintain MTBF(Mean Time Between Failure ),MTTR(Mean Time to Repair) and OEE in Preventive
Maintenance.
ENG - Verification of product and process design and Validating of process on ECN .
PUR New Supplier Development , Vender rating .
PPC Inventory Turnover ratio , Planning vs actual .
MKT- Sales forecast , New business development and Sales turnover .
LOG Monitoring premium fright , Planning vs Dispatch .
NPD New project handling , procurement of martial ,Product verification and validation .

Schedule for IMS development


Citification Time line chart

QMS Master Meeting schedule

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