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Seminar Kerja Praktek

This document summarizes work to size pipes for supplying nitrogen gas from two sources - a compressor (CP-53) and medium pressure nitrogen system (MPN) - to the oil sealing system of steam turbine 18 (ST-18) at a power plant. Flowrates of nitrogen were calculated using coefficient flow equations. Pipe sizing simulations were performed using Chemcad software to determine the minimum pipe diameter that allows the nitrogen pressure to reach the required 3.5 bar for ST-18 sealing while accounting for pressure drops across fittings. The 0.5 inch diameter pipe was found to maintain over 3.5 bar pressure in simulations for both nitrogen sources.

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Ricky Utama
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297 views24 pages

Seminar Kerja Praktek

This document summarizes work to size pipes for supplying nitrogen gas from two sources - a compressor (CP-53) and medium pressure nitrogen system (MPN) - to the oil sealing system of steam turbine 18 (ST-18) at a power plant. Flowrates of nitrogen were calculated using coefficient flow equations. Pipe sizing simulations were performed using Chemcad software to determine the minimum pipe diameter that allows the nitrogen pressure to reach the required 3.5 bar for ST-18 sealing while accounting for pressure drops across fittings. The 0.5 inch diameter pipe was found to maintain over 3.5 bar pressure in simulations for both nitrogen sources.

Uploaded by

Ricky Utama
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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PT.

LINDE GRESIK
Seminar Kerja Praktek
Aisya Morina Haque 2313 030 098
Fanina Aulia Rachma 2313 030 052

PT. Gresik Power Indonesia (PT. GPI) dan


PT. Gresik Gases Indonesia (PT. GGI)
berlokasi di Desa Roomo, Kecamatan
Manyar, Kabupaten Gresik, Jawa Timur.
Dengan jenis kegiatan yaitu Industri
Pembangkit Tenaga Listrik dan Gas
Industri.

Low Pressure Gas Oxygen (LPGO)


High Pressure Gas Oxygen (HPGO)

Gas Nitrogen
Liquid Oxygen (LOX)
Liquid Nitrogen (LIN)
Liquid Argon (Lar)

Product

Air Separation Unit

Pro
se
s
AS
U

TUGAS KHUSUS
SIZING PIPE of N2 GASES STREAM from CP-53 and MPN
as OIL LUBRICATING SYSTEM SEALING at ST-18

On 2014, ASU steam turbine (ST-18) has


experienced oil leaking many times and one of
fire incident caused by ST-18 oil leak ever
happened also on 2014.

INTRODUCTION

An investigation has been conducted


and it was found that during this steam
turbine 18 has been in operation without
any seal gas introduced to its oil system.

INTRODUCTION

To prevent oil leak and fires incident happening


again, a modifications will be made at CP-53
discharge vent line and nitrogen medium pressure
(MPN) system to provide seal gas to steam turbine
18 oil system.
Whereas the purpose of this study are
DETERMINE THE SIZE OF PIPE that will be used
for N2 gases stream from CP-53 and MPN as ST-18
Oil Lubricating System Sealing and its installation.

OBJECTIVE

Compressor
CP-53
Pressure
bar

:5

MPN
Pressure :
4,6 bar

Initial Condition

ST-18 Sealing
Pressure :
3,005 bar

Calculating diameter size of pipe that will be


used is also using calculation of pressure drop
from source into a goal. On calculating, this
study use CHEMCAD software. Using Chemcad
is intended to allow more efficient computation,
because the process is using TRIAL and
ERROR method from the smallest pipe size.

Calculating Method

Before use Chemcad software, it is


needed the flowrate value of N2 stream.
This calculation use Coefficient Flow
formula.

Pre-Calculating

Determine Coeficient Flow from Technical


Specification of Regulator
Velocity Gas
: 10 m/s
Max Flow in 0.5 inch pipe
: 720 ft3/h (12 scfm)
: 159,54 Psia (10 barg)
Inlet Pressure (Pi)
Outlet Pressure (Po)

: 114,57 Psia (6,9 barg)

: 44,97 Psia (dp = Pi-Po)


Pressure Drop (dp)
Temperature (T)
: 32 F (0o C)
Coeficient Flowrate (Cv) ?

Determine Flowrate (Q) from Coefficient Flow


(Cv)
Velocity Gas
: 10 m/s
Coefficient Flowrate
: 0.163
Inlet Pressure (Pi)
: 87,02 Psia (5 barg)
Outlet Pressure (Po)
: 65,26 Psia (3,5 barg)
Pressure Drop (dp)
: 21,76 Psia (dp = Pi-Po)
Temperature (T)
: 32 F (0o C)
Flowrate (Q) ?

Temperature : 40C
Pressure : 6 bara
Total Flow : 10,17 stdV m3/h
Mole Fraction Nitrogen: 1
Pipe Diameter : 0,5 in
Pipe Schedule : 40
Pipe Length: 51,42 m

Elevation : 6,96 m
Pipe Material : Commercial Steel
Ball Valve : 3
Swing Check : 1
Elbow 90 deg : 15
Tee : 1

Input Chemcad from CP-53

Simulating N2 stream from CP-53 by


ChemCad

Temperature : 40C
Pressure : 5,6 bara
Total Flow : 10,17 stdV m3/h
Mole Fraction Nitrogen: 1
Pipe Diameter : 0,5 in
Pipe Schedule : 40
Pipe Length: 39,52 m

Elevation : 6,96 m
Pipe Material : Commercial Steel
Ball Valve : 3
Swing Check : 1
Elbow 90 deg : 15
Tee : 1

Input Chemcad from MPN

Simulating N2 stream from MPN by


ChemCad

The ChemCad simulation for N2


gases stream from CP-53 shows the
final pressure bigger than 3,5 bar,
which one is 4,9647 bar of
pressure. This shows that the
simulated trial suit the demand
of process needed.

Result

THANK YOU

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