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    Rib Boom Drilling A380

    Uploaded by

    gygjhkjnl
    The document provides guidance on drilling procedures for composite materials. It emphasizes that drilling composites requires different techniques than drilling metals as composites can be easily damaged. It outlines best practices for drilling composites, including using specialized drill bits with modified geometries, drilling at low speeds, and following a step-by-step drilling sequence of starting with a pilot hole and reaming to the final size. The document also covers requirements for bolted repairs in composites such as countersinking procedures.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Rib Boom Drilling A380

    Uploaded by

    gygjhkjnl
    316 views28 pages
    The document provides guidance on drilling procedures for composite materials. It emphasizes that drilling composites requires different techniques than drilling metals as composites can be easily damaged. It outlines best practices for drilling composites, including using specialized drill bits with modified geometries, drilling at low speeds, and following a step-by-step drilling sequence of starting with a pilot hole and reaming to the final size. The document also covers requirements for bolted repairs in composites such as countersinking procedures.

    Original Description:

    Rib Boom Drilling - a380

    Original Title

    Rib Boom Drilling a380

    Copyright

    © © All Rights Reserved

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    The document provides guidance on drilling procedures for composite materials. It emphasizes that drilling composites requires different techniques than drilling metals as composites can be easily damaged. It outlines best practices for drilling composites, including using specialized drill bits with modified geometries, drilling at low speeds, and following a step-by-step drilling sequence of starting with a pilot hole and reaming to the final size. The document also covers requirements for bolted repairs in composites such as countersinking procedures.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    316 views28 pages

    Rib Boom Drilling A380

    Uploaded by

    gygjhkjnl
    The document provides guidance on drilling procedures for composite materials. It emphasizes that drilling composites requires different techniques than drilling metals as composites can be easily damaged. It outlines best practices for drilling composites, including using specialized drill bits with modified geometries, drilling at low speeds, and following a step-by-step drilling sequence of starting with a pilot hole and reaming to the final size. The document also covers requirements for bolted repairs in composites such as countersinking procedures.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 28

    DRILLING

    The Experience of drilling through composite


    is quite different than drilling through metal.
    Composite can be very easily damaged so it is
    extremely important to follow carefully the
    procedures during drilling operations

    BOLTED REPAIRS

    MENU

    EXIT
    1

    DRILLING

    Drilling data according


    to the specific repair

    BOLTED REPAIRS

    MENU

    EXIT
    2

    DRILLING

    BOLTED REPAIRS

    MENU

    EXIT
    3

    DRILLING

    SRM 51-44-21

    Hole data
    General

    Hole sizes
    Drill data and drilling requirements
    General requirements
    Drill data
    Drilling CFRP and GFRP, drilling AFRP
    Drilling Composite / Metal combination

    BOLTED REPAIRS

    MENU

    EXIT
    4

    SRM 51-44-21
    HOLE SIZES 1/4
    GENERAL

    BOLTED REPAIRS

    MENU

    EXIT
    5

    SRM 51-44-21

    HOLE SIZES 2/4


    Hole dimension and tolerances according to the fastener
    and hole fit depending on the repair design

    BOLTED REPAIRS

    MENU

    EXIT
    6

    Fasteners identification

    HOLE SIZES 3/4

    SRM 51-40-00

    BOLTED REPAIRS

    MENU

    EXIT
    7

    SRM 51-44-21

    HOLE SIZES 4/4


    Fastener ABS0257-6
    Hole
    Tolerance

    0.08 mm
    (0.00315 in)

    0.017 mm
    (0.00067 in)

    Fastener HL1011VF 6

    BOLTED REPAIRS

    MENU

    EXIT
    8

    FASTENER INSTALLATION

    GENERAL REQUIREMENTS

    Always clearance fit or close tolerance fit


    Never interference fit ( unlike for metal
    structure)

    Fastener bending or turning in the hole is


    prevented by clamping force
    Interferences:
    Even if interference are widely used in metallic structures, they
    should be avoided in composite structure due to possible local
    damage ( delamination ) during fastener installation. Holes are so
    generally drilled with a clearance fit.
    In some cases ,where assembly is done between aluminium and
    composite parts (i.e.wing root area) moderate interference is
    used to minimize the aluminium part fatigue.

    BOLTED REPAIRS

    EXIT
    9

    SRM 51-44-21

    BOLTED REPAIRS

    GENERAL REQUIREMENTS

    MENU

    EXIT
    10

    HOLE AND DRILL DATA

    GENERAL REQUIREMENTS

    Screw pin or skin pin

    Attach material to prevent any movement


    and use a sacrificial composite back-up
    material when drilling.

    Drill guide tools must be used to drill at


    right angles with a twist-drill.

    For large holes, it is recommended to drill


    pilot holes.

    BOLTED REPAIRS

    MENU

    EXIT
    11

    SRM 51-44-21

    DRILLING DATA

    According to the material to be drilled, the drill material and drill type

    BOLTED REPAIRS

    MENU

    EXIT
    12

    SRM 51-44-00

    DRILLING DATA COMPARISON


    Cuttingspeed
    Aluminium(m/min)

    Drill
    Diameter
    2.7
    4.2
    5.1
    Cutting
    speed
    choice
    (RPM)

    Cuttingspeed
    Carbone(m/min)

    Twistdrillgroundon
    Tapereddrill-reamer
    4faces,MBBN570

    Mini

    Maxi

    Mini

    Maxi

    Mini

    Maxi

    Mini

    Maxi

    61

    91

    50

    100

    20

    25

    35

    45

    7200
    5000
    4000

    10000
    6500
    5600

    6000
    3500
    3200

    12000
    7500
    6200

    2300
    1500
    1300

    2900
    2000
    1560

    4150
    2700
    2200

    5300
    3400
    2800

    6000and8000

    6000

    1500and2500

    CuttingspeedCa / Alu CuttingspeedCa /


    (m/min)
    Ti (m/min)

    Cuttingspeed
    Stainless steel

    Maxi

    Mini

    Maxi

    Mini

    Maxi

    25

    50

    12

    12

    3000

    6000

    1000

    1400

    1000

    1400

    4.2

    1900

    3800

    680

    900

    680

    900

    5.1

    1600

    3100

    600

    700

    600

    700

    3000

    700and1200

    Cutting
    speed
    (RPM)

    2600and5000

    Mini

    Drill
    Diameter
    2.7

    Cutting
    speed
    choice
    (RPM)

    BOLTED REPAIRS

    Cuttingspeed
    Carbone(m/min)

    Drillwithsickleshapedgrinding
    angle,MBBN569

    Cuttingspeed
    Carbone(m/min)

    Cutting
    speed
    (RPM)

    700and1200

    MENU

    EXIT
    13

    SRM 51-44-21

    DRILLING TOOLS
    Twist-drills applicable to Composite Structures

    To produce holes in composite structures, it


    is recommended that twist-drills with special
    ground tips should be used. These twistdrills should be solid carbide or carbidetipped.

    BOLTED REPAIRS

    MENU

    EXIT
    14

    SRM 51-44-21

    DRILLING TOOLS

    TWIST-DRILL GROUND ON 4 FACES


    SOLID CARBIDE OR CARBIDE TIPPED

    MBBN 570
    BOLTED REPAIRS

    MENU

    EXIT
    15

    SRM 51-44-21

    DRILLING TOOLS

    DRILL WITH SICKLE-SHAPED GRINDING ANGLE


    SOLID CARBIDE

    MBBN 569

    BOLTED REPAIRS

    MENU

    EXIT
    16

    SRM 51-44-21

    DRILLING TOOLS

    DRILL WITH SICKLE-SHAPED GRINDING ANGLE AND LEAD


    SOLID CARBIDE

    BOLTED REPAIRS

    MENU

    EXIT
    17

    SRM 51-44-21

    DRILLING TOOLS

    Drill reamer for composite structure

    BOLTED REPAIRS

    MENU

    EXIT
    18

    SRM 51-44-21
    DRILLING SEQUENCES

    BOLTED REPAIRS

    MENU

    EXIT
    19

    SRM 51-44-21
    Hole diameter range

    DRILLING SEQUENCES

    Hi lok

    Composilok

    Tolerance

    Tolerance
    0.08 mm
    (0.00315 in)

    0.017 mm
    (0.00067 in)

    BOLTED REPAIRS

    MENU

    EXIT
    20

    SRM 51-44-21

    Hi lok

    Pilot hole

    Composilok

    Pilot hole

    Drill under size

    Ream under size

    Drill to size

    Ream to size

    BOLTED REPAIRS

    MENU

    EXIT
    21

    COUNTERSINKING
    REQUIREMENTS

    Countersink defined by:


    - depth
    - angle
    Depth in relation with:
    - fastener nominal diameter
    - head form (Tension / Shear)
    Angle is usually 100 but may be 130 for some applications

    BOLTED REPAIRS

    MENU

    EXIT
    22

    COUNTERSINKING

    BOLTED REPAIRS

    FLUSHNESS

    MENU

    EXIT
    23

    COUNTERSINKING

    TOOLS AND SETTINGS

    Carbide inserts
    The pilot pin diameter
    must fit with the
    fastener hole diameter.

    BOLTED REPAIRS

    D
    co ep
    un en
    te din
    rs g
    un o
    k nt
    an he
    gl
    e

    Countersunk bit Pilot pin

    Pilot pin
    Fast. hole

    MENU

    EXIT
    24

    COUNTERSINKING

    BOLTED REPAIRS

    TOOLS AND SETTINGS

    MENU

    EXIT
    25

    REPAIR IMPLEMENTATION

    CORNER

    AsdefinedintheSRMforfastenerinstallation,
    cornermustberadiusedorchamfered

    BOLTED REPAIRS

    MENU

    EXIT
    26

    COUNTERSINKING DATA

    Countersunk recess

    Smooth surface

    Countersunk fastener

    Countersunk
    fastener

    BOLTED REPAIRS

    Countersunk
    recess

    Smooth
    surface

    MENU

    EXIT
    27

    DRILLING DATA IDENTIFICATION


    HOLE SIZE
    GENERAL REQUIREMENTS
    DRILLING DATA
    DRILLING TOOLS
    DRILLING SEQUENCE
    COUNTERSINKING

    BOLTED REPAIRS

    EXIT
    28

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