NBC Bearings Training

1
A presentation
On
NATIONAL BEARING COMPANY
BY
CHIRAG
JOSHI
Contents
About NBC
Introduction to Bearing
Types of Bearing
Ball Bearing
Construction of Ball Bearing
Manufacturing Process of Ball Bearing
Features of Ball Bearings
Types of Load and Load Equations
Applications of Ball Bearings
Company Profile
NBC Bearings is the product of National Engineering Industries Limited

(NEI), a part of the CK Birla Group, which manufactures a wide range of
bearings for the automotive, industrial and railways
NEI manufactures bearings in about 1000 different sizes
It has the capacity to develop bearings from 10 mm bore to 2000 mm

outer diameter.
NBCs current capacity is to make 100 million bearings annually across

its three plants (Jaipur, Newai, Manesar). NEI aims to double the
production capacity in next seven years
Introduction to Bearings
The term "bearing" is derived from the verb "to bear"; a bearing
being a machine element that allows one part to bear (i.e., to
support) another
A bearing is a machine element that constrains relative motion to

only the desired motion, and reduces friction between moving parts
Objective of bearing is to provide relative positioning and rotational

freedom while transmitting a load between two parts.
It needs a good support to ensure stability and frictionless rotation.
Types of Bearing
Ball Bearing
Cylindrical Roller Bearing
Tapered Roller Bearing
Spherical Rolling Bearing
Ball Bearing
A ball bearing is a most common type of rolling-element bearing that

uses balls to maintain the separation between the bearing races
Precision Ball Bearings from 6 mm bore to 75 mm bore diameter are

manufactured in NBC
This Division is spread over a covered area of 14,694 Sq. Meters
Tapered Roller Bearing
Can take large axial forces as well as being able to sustain large
radial forces.
Based on the observation that cones that meet at a point can roll
over each other without slipping.
Generally separable, which means the cone assembly, consisting

of the inner ring with roller and cage
Precision Ball Bearings from 17 mm bore to 100 mm bore

diameter are manufactured in NBC
Tapered Roller Bearing Cont.
Cylindrical Roller Bearing
Have a high radial load capacity and are suitable for high speeds
Precision Ball Bearings from 20 mm bore to 75 mm bore diameter

are manufactured in NBC
Cylindrical bearings provide the highest possible radial load

capacity compared to other roller bearing types
Spherical Roller Bearing
Spherical roller bearings are self-aligning bearings designed for

heavy radial loading.
Precision Ball Bearings from 50 mm bore to 200 mm bore

diameter are manufactured in NBC
A spherical roller bearing is a rolling-element bearing that permits

rotation with low friction, and permits angular misalignment
10
Assembling of Ball Bearing
11
Rolling vs. Sliding Friction
12
Manufacturing Process
13
Ball
Ball
manufacturing
manufacturing
Ball forging
Tube
extrusion
Turning
Heat
Heat
Treatmen
Treatmen
tt
Race
Race
Grinding
Grinding
Bought out
component
Assemb
Assemb
ly
ly
Finished
Finished
goods
goods
Warehouse
Warehouse &
&
Shipping
Shipping
Manufacturing Process Cont.
CARBURIZATION
Carburizing is a is a heat treatment process in which iron or steel

absorbs carbon liberated when the metal is heated in the presence
of a carbon bearing material, such as charcoal or carbon monoxide,
with the intent of making the metal harder.
The carburizing is performed 940 to 980c in rotary hearth furnace

with time of 10hrs. But carburizing is done for only cup and cone
with Air: LPG =10:1 (Endo Gas).
14
QUENCHING
Quenching is a process of cooling a metal at a rapid rate. This is

most often done to produce a marterialistic transformation. In
ferrous alloys, this will often produce a harder metal, while nonferrous alloys will usually become softer than normal.
In NBC Oil is used in the quenching process and the oil is kept at a
temperature of 250C. Agitator is used to stir the oil in the oil
quenching tank.
15
Stress Reliving
16
Interesting Facts
If you were to file down onto a ball bearing, you would wear out the file
before you would wear out the bearing!
If you were to expand a 1-inch ball to equal the size of planet Earth, the
ball would be rounder than the actual Earth
The Hubble telescope, weather satellites and even the Mars Space
Rover all use bearings.
When using outer race rotation, you are reducing your bearing lifespan
by 20%
70% of bearing failures are from improper lubrication
17
Features of Ball Bearing
Can be used under wide range of temperature
Internationally available and available.
Maintenance, replacement, inspection are easy
Cheap
Have great rigidity and are robust
18
Applications of Ball Bearing
In horology, the company Jean Lassale designed a watch movement that

used ball bearings to reduce the thickness of the movement
Aerospace bearings are used in many applications on commercial,

private and military aircraft including pulleys, gearboxes and jet engine
shafts
Skateboard wheels each contain two bearings, which are subject to both
axial and radial time-varying loads
19
Types of Bearing Load
Bearings typically have to deal with two types of load:
Radial Load
Axial Load (Thrust)
RADIAL LOAD act at right angles to the shaft (bearing's axis of

rotation)
AXIAL LOAD (Thrust) acts parallel to the axis of rotation.
20
Types Of Bearing Load Cont.
The bearings in theelectric

motor
and
thepulleypictured above
face only a radial load. In
this case, most of the load
comes from the tension in
the belt connecting the two
pulleys.
The bearing above is like

the one in a barstool. It is
loaded purely in thrust, and
the entire load comes from
the weight of the person
sitting on the stool.
21
The bearing above is like

the one in the hub of your
car wheel. This bearing has
to support both a radial
load and a thrust load. The
radial load comes from the
weight of the car, the
thrust load comes from the
Load Equations
22
Relative axial load = (Fa/ZDw )
Fa = Axial Force
Z = Number of balls
Dw = Ball Diameter
Relative radial load = (MF/R)
M = Torque
R = Radius
F = Load Connection Factor
F = Load Connection Factor

Single Chain Drive
1.00
Timing Belt Drive
1.10
Spur, Helical Gear
1.25
Double Chain Drive
1.25
V-Belt Drive
1.50
Flat Belt Drive
2.50
23
Thank You

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What are the different types of bearings discussed in the document?

What are the different types of bearings discussed in the document?

What are the two main types of loads that bearings have to deal with?

What are the two main types of loads that bearings have to deal with?

1

NATIONAL BEARING COMPANY

Construction of Ball Bearing

Manufacturing Process of Ball Bearing

Features of Ball Bearings

Types of Load and Load Equations

Applications of Ball Bearings

NBC Bearings is the product of National Engineering Industries Limited

NEI manufactures bearings in about 1000 different sizes

It has the capacity to develop bearings from 10 mm bore to 2000 mm

NBCs current capacity is to make 100 million bearings annually across

A bearing is a machine element that constrains relative motion to

Objective of bearing is to provide relative positioning and rotational

It needs a good support to ensure stability and frictionless rotation.

Cylindrical Roller Bearing

Tapered Roller Bearing

Spherical Rolling Bearing

A ball bearing is a most common type of rolling-element bearing that

Precision Ball Bearings from 6 mm bore to 75 mm bore diameter are

This Division is spread over a covered area of 14,694 Sq. Meters

Tapered Roller Bearing

Generally separable, which means the cone assembly, consisting

Precision Ball Bearings from 17 mm bore to 100 mm bore

Tapered Roller Bearing Cont.

Cylindrical Roller Bearing

Precision Ball Bearings from 20 mm bore to 75 mm bore diameter

Cylindrical bearings provide the highest possible radial load

Spherical Roller Bearing

Spherical roller bearings are self-aligning bearings designed for

Precision Ball Bearings from 50 mm bore to 200 mm bore

A spherical roller bearing is a rolling-element bearing that permits

Assembling of Ball Bearing

Rolling vs. Sliding Friction

Manufacturing Process Cont.

Carburizing is a is a heat treatment process in which iron or steel

The carburizing is performed 940 to 980c in rotary hearth furnace

Manufacturing Process Cont.

Quenching is a process of cooling a metal at a rapid rate. This is

Manufacturing Process Cont.

70% of bearing failures are from improper lubrication

Features of Ball Bearing

Can be used under wide range of temperature

Internationally available and available.

Maintenance, replacement, inspection are easy

Have great rigidity and are robust

Applications of Ball Bearing

In horology, the company Jean Lassale designed a watch movement that

Aerospace bearings are used in many applications on commercial,

Types of Bearing Load

Bearings typically have to deal with two types of load:

Axial Load (Thrust)

RADIAL LOAD act at right angles to the shaft (bearing's axis of

AXIAL LOAD (Thrust) acts parallel to the axis of rotation.

Types Of Bearing Load Cont.