Asme Awareness Program - 1
Asme Awareness Program - 1
Asme Awareness Program - 1
PROGRAM -1
DATE 29-03-2011
ASME AUDIT
TOPICS
Duringthe18th&19thcenturies,steambecamemainsourceofpower&
acceleratedIndustrialRevolution.Buttheearly20thcentury,steamboiler
explosioninUSwereoccurringatrateof1perday&claiming2livesper
day.
In1907,after2explosion,StateofMassachusettsenactedfirstlegislation,
dealingwithdesign&constructionofsteamboilers.
In1911,thecouncilofAmericanSocietyofMechanicalEngineers
(ASME)appointedacommitteetoformulatestandardspecificationfor
constructionofsteamboilers.
FirstASMEBoilercodewasissuedonFeb13,1915.NowASMEcodes
areavailablein11Sections.
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Thefirstcommitteeconsisted7members&wasassistedby18
membersadvisorycommittee.
TodayASMEisa1,20,000memberorganizationfocusedon
technicaleducation&researchrelatedissues.
ASME CODES
1. I.
2. II. Materials
Part A - Ferrous Material Specifications
Part B - Nonferrous Material Specifications
Part C - Specifications for Welding Rods, Electrodes, and
Filler Metals
Part D Properties (Customary), Properties (Metric)
3. V
Nondestructive Examination
4. VIII
5. IX
Quality
Control
System,
which
revolves
around
JOINT REVIEWS OF
QUALITY CONTROL SYSTEM
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4. INITIAL MEETING
WITH COMPANY PERSONNEL
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5. IMPLEMENTATION REVIEW
The starting point and Sequence is a choice of the review team and
company personnel.
1. AVAILABILITY OF LATEST CODE SECTIONS
2. ENGINEERING AND DESIGN
3. PURCHASING FUNCTIONS
4. RECEIVING OF MATERIALS AND PARTS
5. WELDING CONTROL
6. NONDESTRUCTIVE EXAMINATION
7. HEAT TREATMENT
8. CALIBRATION
9. DEMONSTRATION ITEMS
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5. IMPLEMENTATION REVIEW
ENGINEERING AND DESIGN
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5. IMPLEMENTATION REVIEW
PURCHASING FUNCTIONS
does requirements like (material test reports, heat treatment, NDE etc)
specified in purchase order?
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5. IMPLEMENTATION REVIEW
RECEIVING OF MATERIALS AND PARTS
Who receives materials and parts? What input are required for
Inward Inspection?
How materials and parts are inspected upon receipt? What system
of markings is used for traceability and identification?
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5. IMPLEMENTATION REVIEW
WELDING CONTROL
PTO
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5. IMPLEMENTATION REVIEW
WELDING CONTROL
Continued
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5. IMPLEMENTATION REVIEW
NONDESTRUCTIVE EXAMINATION
Is the VT examiner certified in accordance with AWS QC-1, or SNTTC-1A? Is the VT examiner required to have an annual eye
examination?
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5. IMPLEMENTATION REVIEW
Continued
NONDESTRUCTIVE EXAMINATION
Are written procedures (UT, MT, PT, and VT) or technique sheets for
RT available to the examiner and the inspector?
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5. IMPLEMENTATION REVIEW
HEAT TREATMENT
How are materials, parts, or vessels sent out of the plant for
subcontracted heat treatment, and how are they inspected when
returned from the heat treatment subcontractor? Are records
maintained, particularly of material and parts identification?
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5. IMPLEMENTATION REVIEW
CALIBRATION
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6. DEMONSTRATION ITEMS
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6. DEMONSTRATION ITEMS
DEMONSTRATION ITEMS Continued
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CLOSING MEETING
6. Review of program additions and changes
7.
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THANK YOU
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