This document provides an overview of the HP/LP bypass system at the Jindal Power Ltd OP Jindal Super Thermal Power Plant. The key points are:
1. The HP/LP bypass system allows boiler operation and loading independently of the turbine by diverting steam from the main steam line.
2. It is used for quick startups by raising steam parameters for turbine rolling, and allows continued boiler operation after a turbine trip by diverting up to 60% of boiler load.
3. The system prevents safety valves from lifting at high pressure during abnormal operations like load rejection or turbine trip.
This document provides an overview of the HP/LP bypass system at the Jindal Power Ltd OP Jindal Super Thermal Power Plant. The key points are:
1. The HP/LP bypass system allows boiler operation and loading independently of the turbine by diverting steam from the main steam line.
2. It is used for quick startups by raising steam parameters for turbine rolling, and allows continued boiler operation after a turbine trip by diverting up to 60% of boiler load.
3. The system prevents safety valves from lifting at high pressure during abnormal operations like load rejection or turbine trip.
This document provides an overview of the HP/LP bypass system at the Jindal Power Ltd OP Jindal Super Thermal Power Plant. The key points are:
1. The HP/LP bypass system allows boiler operation and loading independently of the turbine by diverting steam from the main steam line.
2. It is used for quick startups by raising steam parameters for turbine rolling, and allows continued boiler operation after a turbine trip by diverting up to 60% of boiler load.
3. The system prevents safety valves from lifting at high pressure during abnormal operations like load rejection or turbine trip.
This document provides an overview of the HP/LP bypass system at the Jindal Power Ltd OP Jindal Super Thermal Power Plant. The key points are:
1. The HP/LP bypass system allows boiler operation and loading independently of the turbine by diverting steam from the main steam line.
2. It is used for quick startups by raising steam parameters for turbine rolling, and allows continued boiler operation after a turbine trip by diverting up to 60% of boiler load.
3. The system prevents safety valves from lifting at high pressure during abnormal operations like load rejection or turbine trip.
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Jindal Power Ltd
OP Jindal Super Thermal Power Plant, Tamnar
Introduction to HP/ LP Bypass system Presented by V.N.Bangde DGM (Commi)
HP LP Bypass SYSTEM
HP Bypass system in co-ordination with LP
Bypass system enables Boiler Operation and Loading independent of Turbine Quick raising of the steam parameters required for turbine rolling during Start up Turbine loading while steam flow gets transferred to the turbine- parallel operation with turbine on load rejection. Allowing Boiler operation after Turbine trip out up to 60 % of boiler load Prevents floating of safety valves at raised steam pressure
INTRODUCTION HP Bypass consists of two parallel branches that divers MS line to CRH to maintain desire upstream pressure The steam is Desuperheated in order to keep steam temp in CRH line within limit
M.S ( LHS )
TT
PT
S- 109
PT
WARM UP
S -111
S -110
TO HPT
PT
TT
BP 1
TT
TT
TT
BD 4A BPE 1 BFP DISCHARGE BD 4
BD - 2 TO DRAIN
BD 1
TO REHEATER BP 2 TT TT
BPE 2 S - 120
S - 121
S - 119
TT
PT
M.S ( RHS )
BD - 3 PT
TT TT
WARM UP PT
TO DRAIN TO HPT
TO HPFT HRH - L
HRH-101 MS-105 FLASH VESSEL
MS - L
HRH-103
HPFT HRH-109
LPBP BP-1
ESV1 HPCV1
CRH
ESV3 HPCV3
CRH-101
IPCV1
TO HPFT
HPT
LPT
IPT
BP-2
IPCV2
MS-110 HPCV2 ESV2
HPCV4 ESV4
MS-106 FLASH VESSEL
HRH-110
CONDENSER
HRH - R HPFT HRH-102
LPBP MS - R
ATM.
TO CONDENSER
HRH-104
TO HPFT
TITLE .
CD-53
EX-129
EX-110
EX-107
EX-111
EX-131
CEP DISCHARGE
EX-125
EX-105
DEA. NRV DRAINS
FROM HPH - 5 FROM HPH - 6
EX-124 FROM GSC
1 -1 RH H
0 -1 RH H
DR-38
DR -4
DR-22
AL SE
AT W
ER
OM FR
ST OC
1 -10
DR-28
-1 DR
CRH
-101
HRH-102
HRH
DR -9
04 -1 RH H
LP FLASH TANK
HP FLASH TANK
0 -1 RH H
EX-112
Hydraulic Oil supply
Hydraulic Oil supply Hydraulic Oil supply :- Provides Hydraulic actuation energy for complete actuating system 2 Nos. Electrically driven axial flow pumps which pumps pressurized oil through filter via NRV into oil accumulator . A safety valve protects the system against over pressure.
Servo-valve Two stage servo valve is actuated by the torque motor which is controlled from an analogue positioning amplifier or manual desk control The torque motor moves the control fork of the servo motor and operates the pilot stage which control the position of the control pistion.
Blocking Unit The electro hydraulically pilot operated unit is mounted between the servo vavle and the actuator. It closes off both ports to the actuator if electrically de-energized or with sufficient oil pressure, and holda the piston of the actuator in the last position.
Actuator The actuator consists of double acting cylinder with piston and the piston rod. An intermediate yoke connects this cylinder with the valve,and a solid coupling connect the valve stem with the piston rod. A feedback transmitter unit is mounted on to the couplin yoke and is connected to the valve stem by a linkage system
MODE OF OPERATION HP Bypass is intended to ensure Reheater protection Minimum safety valve lifting uder Emergency condition. Adequate steam in CRH for auxiliary steam condition
Interlock and Protection for HP Bypass system
HP bypass valve BP-1 Or BP-2 > 2 % open automatically Open the Spray water pressure control valve HP bypass valve BP-1 Or BP-2 < 2 % open automatically close the Spray water pressure control valve. Steam Temp D/S Bp valve >= 380 C ,BP-1 & BP-2 close and BP controller transfer from auto to manual.
Fast Opening Signal
1. 2. 3. 4.
HP bypass opens fully for 2 sec duration during
following abnormality to avoid sudden pressure rise for the safety of the boilerunder following condition Generator breaker open. Turbine Load shedding relay operated On operation of fast opening push button . Ms pressure before MS stop valve > 165 Kg/cm2
LP BYPSS SYSTEM Provide alternate pass for dumping the stream from Reheater outlet to condenser at suitable steam parameters It is Electrohydraulic operated system with 02 Nos LP bypass stop and control valves combined in the common body The double shutoff arrangement separates there Reheater from condenser during normal operation Water injection valve is provided for Desuperheating purpose
LP Bypass set point
Fixed Set Point : Manually set from the control desk. Variable set point : derived from the pressure Upstream of the HP blading . The Maximum of the 02 is control the LP Bypass.
LP BYPASS PROTECTION
Under following protection LP Bypass closes.
1. Condenser vacuum low ( -0.6 kg/cm2) 2. Condenser wall temp high > 90 C 3. Spray water flow low ( From the Curve generated from the condensate spray water pressure)
HP/LP Bypass charging
1. 2. 3. 4. 5. 6. 7. 8. 9.
Ensure Turbine on Barring Gear
Ensure the condensate system is charged & Vacuum more than -0.8 Kg/cm2 Ensure condensate water spray isolating vaves are open Ensure all MS ,CRH,HRH & LPBP line drains are open Charge MS line up to Turbine Stop valve at 15 kg/cm2 Ms pr. Open BP-1 & BP-2 only by 2-3 % and check HPBP Downstream temp increases. When HRH pressure increases to 12 Kg/cm2 put HPBP on auto and fixed set point at 12Kg/cm2 Put BP-1 & BP-2 on auto after giving suitable set point. Put BPE-1 & BPE-2 on auto after giving suitable set point say 340 C
Major Accidents reported During charging of
HP/LP Bypass during cold start up Due to passing of Hp bypass spray isolating valves : Water get accumulated in the CRH line on admission of Ms steam heavy hammering of the MS and CRH line resulting in the heavy damage to the CRH line even to the HP Turbine Exhaust Sudden opening of spray valves during charging :- Water suddenly get accumulated in the CRH line
How to Avoid ? Over the period of Operation HP Bypass spray isolating and Block valve start passing During long shutdown keep the HPBP spray isolating valve close and keep it open just after charging the Bypass system Religiously ensure that the MS ,CRH & HP bypass drains are open and gradually open BP-1 & BP-2 < 5% observing the D/S temp of HPBP valve increasing and >200C During Cold start up avoid charging HPBP from the filedby Manually forcing the servo valve from local.
