Piping Basics

PIPING
ENGINEERING
WORKS
P & ID
PROCESS & INSTRUMENTATION DIAGRAM
SHOWS FLOW OF FLUID IN THE PROCESS.

IT ALSO SHOWS VARIOUS
INSTRUMENTS,VALVES ETC. USED IN THE
SYSTEM
P & ID
LINE LIST
PROVIDES SUMMERY OF ALL PROCESS
PARAMETERS OF SYSTEM.
PROVIDES INFORMATION ON :
- SERVICE CLASS
- FLUID IN SYSTEM
- HEAD TRACING
- PAINTING
- FLUID PHASE
- OPERATING PRESSURE & TEMPERATURE
- STRESS RELIEVING REQUIREMENT
- RADIOGRAPHIC REQUIREMENT
- PWHT REQUIREMENT
LINE LIST
PIPING GENERAL
ARRANGEMENT
PROVIDES ROUTING OF PIPE WITH RESPECT TO
EQUIPMENTS AND EXISTING STRUCTURE.
INFORMATION PROVIDED :
- EQUIPMENT LOCATION & ORIENTATION
- LINES WITH LINE NUMBERS
- INSTRUMENT TAG
- ROUTING OF PIPE BETWEEN EUIQPMENTS
- LOCATION OF EXISTING EQUIPMENT &
INTERCONNECTING PIPING
- ROUTING OF PIPE BETWEEN EQUIPMENTS
PIPING SUPPORT GAD

- SHOWS TYPES OF SUPPORT AND THEIR
LOCATIONS IN THE PIPE LINE
- REFER STANDARD PIPE SUPPORT
SKETCHES - GIVEN BY CONSULTANT
- THERE CAN BE SPECIAL TYPE OF
SUPPORTS ALSO.
ISOMETRIC DRAWING
LINE DIAGRAM OF PIPING, SHOWS FOLLOWING :
- Operating and Design temperature
- Operating and Design pressure
- Insulation required
- Thermal tracing
- Hydro test pressure
- Bill of material
- Inch-dia, Inch Meter
- Piping Class
- Pipe support locations
- Service of fluid
- Points of weld, its marking
- Pipe support type
SOME SPECIFIC REQUIREMENETS

POST-WELD HEAT TREATMENT :
Normally when the pipe thickness is above 19 mm, after the
weld, the stress developed needs to be released by controlled
heating and cooling as per PWHT cycle given in ASME code
STRESS RELIEVEING
Due to bending or forming also, stress may develop in the
material, which is to be released by controlled heating.
USE OF EXPANSION BELLOWS
When hot fluid passes through pipe, it expands. To take care
of this Expand Bellows are provided at pipe line end, to
absorb the expansion.
MATERIAL TAKE OFF

- THIS DOCUMENTS GIVE THE TOTAL MATERIAL
REQUIREMENT FOR THE JOB WHICH INCLUDES
PIPES,FITTING,FLANGES,GASKETS,FASTENERS,VA
LVES,SPECIALITY ,STRUCTURE ETC.
- MAIN MTO FOR TOTAL JOB REQUIREMENT
- HYDRO - TEST MTO (AT YARD AT OFFSHORE)
- SPARES MTO (WHEN CLIENT REQUIRES)
- CONTINGENCIES CONSIDERED (DIFFERENT
FOR NEW BUILDING or REVAMP JOBS)
BALL VALVE
GLOBE VALVE
GATE VALVE
CHECK VALVE
HYDRO-TEST LOOP FILE

- SHOW ON P & ID TEST LIMIT OF LOOP
- TEST MEDIUM, TEST PRESSURE
- HOURS OF TESTING
- TEST LOCATION (YARD or OFFSHORE)
- PUNCH LIST
RELATIONSHIP BETWEEN
& ID AND GADs
- P & ID SHOWS THE START AND THE END

POINT OF A LINE
- GAD PROVIDES EXACT LOCATION OF
EQUIPMENT AND ROUTING OF PIPE BETWEEN
THEM
PIPE SUPPORTS
-
PROVIDE SUPPPORT SO THAT, PIPE DOES

NOT SAG OR BEND
SUPPORT LOCATIONS ARE IDENTIFIED AND

STRESS ANALYSIS OF PIPE IS
UNDERTAKEN
SUPPORT LOCATION DEPENDS ON PIPE

DIAMETER AND THICKNESS
EXPANSION BELLOW FOR PIPE FOR WHICH

OPERATING TEMPERATURE IS HIGH
VARIOUS STANDARD SUPPORTS ARE

AVAILABLE
THERE ARE SPECIAL SUPPORTS ALSO
HYDRO TESTING
-
TO CHECK INTEGRITY OF WELDED JOINTS
TEST PRESSURE = 1.5 * DESIGN PRESSURE
MEDIUM : WATER (IN GENERAL)
CONNECT SEVERAL SPOOLS OF PIPE IN

ONE LOOP
PERIOD OF TEST AS PER CODE : 4 HOURS
KEEP PIPE UNDER PRESSURE OVER THE

TEST PERIOD, THEN CHECK PRESSURE
FALL
PIPE CONNECTIONS
- BUTT
WELDING
- SOCKET WELDING
- BRAZING
- TREADED JOINTS
BRANCH CONNECTIONS
- EQUAL OR REDUCING T
- WELDO - LET
- SOCKO - LET
- ELBOW LET
- THREDO LET
N.D.T
- BUTT WELDS ARE RADIO-GRAPHED
- SOCKET WELDS ARE DIE PENETRATION
TESTED
PROPOSAL
ENGINEERING
MAJOR
STEPS OF PROCESS
DATA (BID PACKAGE, DRAWINGS, SPECIFICATIONS, DATA SHEETS ETC) RECEIVED

FROM MARKETING DEPT
STUDY BID PACKAGE : UNDERSTAND SCOPE
CONDUCT PRE - BID SURVEY
PREPARE MATERIAL TAKE OFF (MTO)
PREPARE PURCHASE SPECIFICATION &

PROVIDE TO PURCHASE DEPT TO GET
VENDOR QUOTATION
EVALUATE VENDOR &
COMMERCIAL & TECHNICAL BID ARE

EVALUATED AND ORDER IS PLACED.
HIS OFFER
DATA FROM MARKETING

DEPT
- BID PACKAGE
- P & ID
- PIPING GAD
AND LINE LIST
- EQUIPMENT LIST AND EQUIPMENT LAYOUT

- SPECIFICATION OF PIPING MATERIAL,
VALVES, EQUIPMENT
- SCOPE OF WORK
- DESIGN BASIS
- ALL APPLICABLE STANDARDS
UNDERSTANDING SCOPE OF
WORK
- STUDY BID DOCUMENT (PARTICULARLY
SCOPE OF WORK)
- STUDY THE SPECIFICATIONS
- DECIDE IF MFF IS CAPABLE TO
UNDERTAKE JOB, DECIDE MARINE SPREAD
NEEDED
- ENGG DEPT MAY RAISE TECHNICAL
QUERIES, WHOSE ANSWERS ARE TO BE
OBTAINED FROM CLIENT
- PRE BID SURVEY ALSO
UNDERSTAND SCOPE
HELPS TO
PRE BID SURVEY

- INFORMATION PROVIDED IN THE BID
PACKAGE MAY NOT BE SUFFICIENT TO
MAKE A PROPER QUOTATION.
- A SURVEY ON THE PLATFORM MAY BE
CONDUCTED TO COLLECT MORE DATA
- LOOK FOR CHANGES IN PIPE LINE, CRANE
REQUIREMENT, BARGE APPROACH,
STRUCTURAL ADEQUACY, STRUCTURAL
OBSTACLE ETC
CLARIFICATION FROM CLIENT

- TECHNICAL
QUERIES WILL BE PREPARED BY
ENGG. DEPT ON BID PACKAGE OR WHEN

SURVEY SHOWS DIFFERENCE WITH
BID
PACKAGE DATA.
- THESE QUERIES ARE RESOLVED IN THE PREBID MEETING WITH
CLIENT
PREPARATION OF MTO
- BASED ON BID PACKAGE DATA AND ON
DATA COLLECTED DURING SURVEY, A M.T.O
IS MADE
- MTO IS MADE FOR BULK PIPING ITEMS
- MTO IS MADE FOR STEEL STRUCTURAL
MATERIAL
- MTO IS MADE FOR VALVES & SPECIALITY
ITEMS ALSO
VENDOR DATA
- DATA SHEETS AND QUANTITY OF VARIOUS
EQUIPMENT ARE SENT TO PURCHASE
DEPT FOR COLLECTION OF QUOTATION
FROM VARIOUS VENDORS
- QUERIES RAISED BY VENDORS ARE
ANSWERED
- DEVIATIONS RAISED BY VENDORS ARE
EXAMINED AND DECISION PROVIDED TO
PURCHASE DEPT
QUOTATION ESTIMATION
-
BASED ON MTO PRICE IS ESTIMATED BY

MARKETING DEPT WITH SUITABLE
MARGIN
QUOTATION OF SUPPLIERS OF
EQUIPMENTS ARE CONSIDERED FOR
PRICE ESTIMATION
CONSULTANTS FEES ARE CONSIDERED
INSTALLATION CONTRACTORS PRICE

CONSIDERED
COST FOR MARINE SPREAD IS

CONSIDERED
CONSUMABLE COSTS ARE CONSIDERED
QUOTATION SUBMISSION
- MARKETING DEPT CONSIDERS ALL THE
PRICES AND ESTIMATE TOTAL PRICE OF
JOB TO BE QUOTED TO CLIENT
- INFORMATION ON TECHNICAL CAPABILITY
OF MFF IS PROVIDED
- BOTH COMMERCIAL AND TECHNICAL BID IS
SUBMITTED
- TECHNICAL CUM COMMERCIAL BID
(WITHOUT PRICE) IS OPENDED ON SPECIFIC
DATE IN FRONT OF ALL BIDDERS
QUOTATION SUBMISSION
- QUERIES OF BIDDERS ARE ANSWERED BY
CLIENT IN THE MEETING
- CONTRACTOR IS EVALUATED IN TERMS OF :
PAYMENT TERMS, EXPERIENCE OF CARRYING
OUT SIMILAR JOBS, LD CLAUSE ETC
- ON GENUINE GROUND BIDDER MAY
RESUBMIT A NEW QUOTATION IN SEALED
COVER
- PRICE BID IS OPENED AT A LATER DATE
- ONE CONTRACTOR IS SELECTED
THANK YOU

Piping Basics

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Piping Basics

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PIPING

SHOWS FLOW OF FLUID IN THE PROCESS.

PIPING SUPPORT GAD

- Hydro test pressure

- Inch-dia, Inch Meter

- Pipe support locations

- Points of weld, its marking

- Pipe support type

SOME SPECIFIC REQUIREMENETS

MATERIAL TAKE OFF

HYDRO-TEST LOOP FILE

- P & ID SHOWS THE START AND THE END

PROVIDE SUPPPORT SO THAT, PIPE DOES

SUPPORT LOCATIONS ARE IDENTIFIED AND

SUPPORT LOCATION DEPENDS ON PIPE

EXPANSION BELLOW FOR PIPE FOR WHICH

VARIOUS STANDARD SUPPORTS ARE

THERE ARE SPECIAL SUPPORTS ALSO

TO CHECK INTEGRITY OF WELDED JOINTS

TEST PRESSURE = 1.5 * DESIGN PRESSURE

MEDIUM : WATER (IN GENERAL)

CONNECT SEVERAL SPOOLS OF PIPE IN

PERIOD OF TEST AS PER CODE : 4 HOURS

KEEP PIPE UNDER PRESSURE OVER THE

DATA (BID PACKAGE, DRAWINGS, SPECIFICATIONS, DATA SHEETS ETC) RECEIVED

STUDY BID PACKAGE : UNDERSTAND SCOPE

CONDUCT PRE - BID SURVEY

PREPARE MATERIAL TAKE OFF (MTO)

PREPARE PURCHASE SPECIFICATION &

EVALUATE VENDOR &

COMMERCIAL & TECHNICAL BID ARE

DATA FROM MARKETING

AND LINE LIST

- EQUIPMENT LIST AND EQUIPMENT LAYOUT

PRE BID SURVEY

CLARIFICATION FROM CLIENT

QUERIES WILL BE PREPARED BY

ENGG. DEPT ON BID PACKAGE OR WHEN

BASED ON MTO PRICE IS ESTIMATED BY

CONSULTANTS FEES ARE CONSIDERED

INSTALLATION CONTRACTORS PRICE

COST FOR MARINE SPREAD IS

CONSUMABLE COSTS ARE CONSIDERED

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