This document summarizes best practices for handling, installing, testing and maintaining busduct systems. It provides recommendations for proper storage and protection of busduct from moisture both during transportation and at job sites. Guidelines are given for installation procedures and arrangements, as well as testing and commissioning of busduct systems. Routine inspection and maintenance procedures are outlined to ensure long-term reliable operation of busduct installations.
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Busway Handling Maintenance
This document summarizes best practices for handling, installing, testing and maintaining busduct systems. It provides recommendations for proper storage and protection of busduct from moisture both during transportation and at job sites. Guidelines are given for installation procedures and arrangements, as well as testing and commissioning of busduct systems. Routine inspection and maintenance procedures are outlined to ensure long-term reliable operation of busduct installations.
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Technical Seminar on Busduct Handling,
Installation, Testing and Maintenance 2 Material Storage & Protection - Water / Dust Precaution Water/ dust will provide alternative path / heating point Damage insulation Latent hazard of short circuit Solution Double packing (plastic bag+carton box) Apply rain coat after installation each day Proper storage management 3 Factory Precaution Double packing (plastic bag+carton box)
5 Site Recommendation Apply rain coat after installation each day Protecting the end Using proper Plastic Shield
6 Proper Storage Storage in Dry and Clean Warehouse Storage in Dirty and Open Area
7 Site Storage Wetted Floor
8 Good Example of Busduct Storage Stored in Dry & Clean Place, Raise Crate with wooden Blocks Provide Curb to Protect Vertical Busduct
9 6. Installation Procedure Video of Installation (about 8 minutes) 10 Quality Project Management Services Provided by Schneider Product Training Site Measurement Optimum busduct routing design Detail shop drawing preparation On site technical support Training on installation procedure Missing Link and Remedial Units Joint inspection (not contractual service)
11 Missing Links / Remedial Units Missing link reserve 1 pc of busduct for final measurement Increase accuracy of busudct dimension Save time for rectifying installation mistake Streamline the installation
Missing Link 12 Missing Link
13 Contractor-Supplier Interaction Project Start Technical support and routing deisgn AutoCad Drawing BRASS and manufacturing instruction Project Management Support Installation support After sales services and missing links Fabrication We are not only a busduct supplier 14 Vertical Spring Hanger Release of Locknut
15 Installation Arrangement Horizontal Hanger
16 Installation Arrangement Horizontal Hanger 17 Testing & Commissioning A.Factory Test Factory Test 7500V dc Hi-pot Test 100% test before delivery Insulation = 10M/ ft (IEC require 1M/ ft ) Check weak point of insulation 18 Testing & Commissioning B. On Site Test Mega test before any energizing NEMA: M =100/ Length of Busduct in Ft (1000V)
Reading of individual busduct normally > 10 M 19 System coordination with other trades Try to design the systems to move water services for busduct system Eliminate the water hazard from burst or leaked pipes / drains
20 System coordination with other trades Water Drip from Ceiling 21 System coordination with other trades Large Drain Pipe Overhead 22 11. Maintenance Issues Routine inspection Vertical spring hanger adjustment & Bowing Symptom Thermal checking/ scanning Spare part provision 23 Routine Inspection Insulation test recommended by NEMA Check at least 1 per year Check after electrical short circuit or ground fault Visual inspection on joints and terminals Remove damp or clean dust when necessary Check tighten torque of joint bolt if necessary Check any cracks, loosen/ broken parts
24 Trouble Shooting Recommend spare parts 1 pair of flanged ends for each busduct rating used A number of plug-in units 24-hours services hotline provided by Schneider Busway Contact local Schneider office 25 End of Presentation! Thank you!