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    Hrsgs Behind FR 9E GTS: (123.4 MW Iso)

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    api-19986783
    The documents provide information on various HRSGs installed by BHEL in India, including their key parameters and specifications. Some of the HRSGs summarized include: - Two HRSGs for NTPC, Kayamkulam with steam flow of 188.4/39.5 t/h at 80/6 bar and 520/200°C for HP/LP. - Four HRSGs for NTPC-Dadri with steam flow of 18.5/105 t/h at 39/10 bar and saturation temperature for HP/LP. - Thirteen HRSGs for RIL across multiple sites with steam flow of 125 t/h at 105-116 bar and 500-512

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    Hrsgs Behind FR 9E GTS: (123.4 MW Iso)

    Uploaded by

    api-19986783
    938 views20 pages
    The documents provide information on various HRSGs installed by BHEL in India, including their key parameters and specifications. Some of the HRSGs summarized include: - Two HRSGs for NTPC, Kayamkulam with steam flow of 188.4/39.5 t/h at 80/6 bar and 520/200°C for HP/LP. - Four HRSGs for NTPC-Dadri with steam flow of 18.5/105 t/h at 39/10 bar and saturation temperature for HP/LP. - Thirteen HRSGs for RIL across multiple sites with steam flow of 125 t/h at 105-116 bar and 500-512

    Original Title

    HRSGs 1b

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    The documents provide information on various HRSGs installed by BHEL in India, including their key parameters and specifications. Some of the HRSGs summarized include: - Two HRSGs for NTPC, Kayamkulam with steam flow of 188.4/39.5 t/h at 80/6 bar and 520/200°C for HP/LP. - Four HRSGs for NTPC-Dadri with steam flow of 18.5/105 t/h at 39/10 bar and saturation temperature for HP/LP. - Thirteen HRSGs for RIL across multiple sites with steam flow of 125 t/h at 105-116 bar and 500-512

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    938 views20 pages

    Hrsgs Behind FR 9E GTS: (123.4 MW Iso)

    Uploaded by

    api-19986783
    The documents provide information on various HRSGs installed by BHEL in India, including their key parameters and specifications. Some of the HRSGs summarized include: - Two HRSGs for NTPC, Kayamkulam with steam flow of 188.4/39.5 t/h at 80/6 bar and 520/200°C for HP/LP. - Four HRSGs for NTPC-Dadri with steam flow of 18.5/105 t/h at 39/10 bar and saturation temperature for HP/LP. - Thirteen HRSGs for RIL across multiple sites with steam flow of 125 t/h at 105-116 bar and 500-512

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 20
    At a glance
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    The document discusses various HRSG projects in India and their specifications. It also covers design aspects, trends and challenges related to HRSGs.

    Single pressure, triple pressure and dual pressure are some common HRSG configurations mentioned. Membrane wall water cooled furnace is also discussed.

    Modular construction, use of high efficiency spiral finned tubes, natural circulation, complete internal insulation are some design features mentioned.

    HRSGs behind Fr 9E GTs (123.

    4
    Customer National
    MW ISO)
    Thermal Power
    Corp. Ltd
    Parameters HP LP
    Steam flow t/h 188.4 39.5
    Pressure kg/cm2(a)
    80 6.0
    Temperature °C 520 200
    GT Fuels Naptha/NG/HSD
    Commissioning October 1999

    Salient Features Top supported


    Module ht 18.8m
    CPH re-circulation
    2 Nos HRSGs for 350MW CCPP
    Two width
    102 Modules at NTPC,Kayamkulam,India.
    Dual Pressure HRSG
    behind V94.2 GT (157 MW ISO)
    National Thermal
    Customer Power Corporation

    Parameters HP LP
    Steam flow t/h 225.9 46.764
    Condensate Preheater
    Pressure bar(a) 65.0 5.7 LP Economiser
    Temperature °C 530 200
    LP Evaporator
    LP Superheater

    GT Fuels NG, Naptha, HP Economiser

    HSD(Standby) HP Evaporator
    HP Superheater
    Salient Features In Association with
    Wagner Biro,
    Austria GT
    Unfired, Vertical, Exhaust
    Forced Circulation
    Design 4 Nos HRSGs for NTPC - Dadri
    Furnace Fired Dual
    Pressure HRSG
    Oil & Natural Gas
    Customer Corporation Membrane Wall
    Water Cooled HP LP
    Parameters HP LP Furnace
    Steam flow t/h 18.5 105
    Pressure kg/cm2(a) 39 10
    Temperature °C Sat Sat GT
    NG
    Exhaust
    GT Fuels
    HRSG Fuels NG/Nat Gasoline

    Salient Features Bi-drum design


    Water-cooled
    2 Nos HRSGs behind Fr 5
    Furnace GTs for ONGC - Hazira
    Front wall Firing
    Duct Fired HRSG (High
    Supplementary Firing)
    Customer Reliance Industries Ltd

    Parameters PG Hazira Jamnagar


    Steam Drum
    Steam flow t/h 125 125 125
    Pressure kg/cm2(a) 105 118 116
    Temperature °C 500 512 510 E
    D E
    GT Fuels NG/Naptha/HSD S S V
    B C
    H H A
    HRSG Fuels NG/Naptha / HSD / Kerosene GT P
    O

    Bottom supported
    Exhaust
    Salient Features
    Module ht 8.3m
    Two width
    66 Modules 13 Nos HRSGs behind Fr 6 GTs for
    125 tph even at 20MW RIL-Patalganga/ Hazira / Jamnagar
    GT load (~3 times
    unfired output)
    Duct Fired HRSG (FD
    mode)
    Indian Petrochemicals
    Customer Steam Drum
    Ltd
    GT+SF Mode FD Mode
    Parameters
    Steam flow t/h
    100
    100 DB SH EVAP ECO
    Pressure kg/cm2(a) 108
    108 GT
    Temperature °C 513
    513 Exhaust

    GT Fuels Naptha/HSD
    HRSG Fuels Naptha / HSD / LDO FD Fan

    Salient Features Bottom supported


    Module ht 8.3m
    Two width
    56 Modules 1 No HRSG behind Fr 6 GT
    MCR Steam Output
    Even in FD Mode for IPCL-Gandhar
    Duct burner for
    90Mkcal/h
    HRSG with FD Mode
    Option
    Oil & Natural Gas
    Customer Corporation Ltd

    Parameters
    Steam flow t/h 102
    Pressure kg/cm2(a) 14.5
    Temperature °C Sat
    GT Fuels BH Gas,Lean Gas
    HRSG Fuels BH Gas,Lean Gas

    Salient Features Module ht 8.3m


    Two width
    40 Modules
    FD Mode with Auto HRSG With FD Fan Mode
    Trip Transfer
    Furnace Fired HRSG (Heavy
    Fuel Oil)
    Indian Oil
    Customer
    Corp. Ltd
    Parameters Membrane Wall Steam Drum
    Water Cooled
    Steam flow t/h 110 Furnace
    Pressure kg/cm2(a) 48
    Temperature °C SH EVAP ECO MUH
    405
    GT Fuels Naptha/HSD GT
    HRSG Fuels IFO / HSD Exhaust

    Salient Features Top supported


    Module ht 12.1m 4 Nos HRSGs behind Fr 6 GTs
    Single width for IOCL-Panipat Integrated Power Plant
    40 Modules
    Other Applications of HRSG /
    WHRB
    – Recovering Heat in Industrial Exhausts from
    • Steel Plants
    • Copper / Zink Smelter Plants
    • Diesel Engines
    • Cement Plants
    • Chemical / Fertiliser Plants

    – Integrated Coal Gasification & Combined Cycle (IGCC)


    – Integrated Solar Combined Cycle (ISCC)
    WHRB for Sponge Iron Plant
    – In-house Design
    – Boiler Configuration
    • Three pass
    • Natural circulation
    • In-line, Bare tube heat transfer surfaces
    • Inter-bank soot blowers
    – Sticky Dust laden(58 g/Nm3) high temperature
    (1000°C) Waste gas
    – World’s largest WHRB (46.8 tph) supplied by BHEL is
    in successful operation since 1994 at Prakash
    Industries, Champa
    – Second unit (repeat order ) in operation since 1998
    – A 45 tph unit in operation at Sunflag Iron and Steel
    Co, Bhandra since 1998
    WHRB for Sponge Iron Plant
    Salient Features of HRSG
    – Single / Multiple Pressure
    – Compact Design
    • Modular Construction
    • Use of High Frequency Welded High Efficiency Spiral
    Finned Tubes
    – Natural Circulation
    • Horizontal Configuration With Vertical Tubes
    • All Heat Transfer Sections Fully Drainable
    • Fast Start Up
    • Low Auxiliary Power Consumption
    – Complete Internal Insulation
    Single Pressure & Triple
    Pressure HRSGs

    SH EVAP ECO
    GT Exhaust

    HP HP HP IP IP LP IP LP LP
    CPH
    SH EVAP ECO SH EVAP SH ECO EVAP ECO
    Modular Construction
    Tube-Header Connections

    Double Row Double Row Single Row


    Radial Entry Hill Side Entry Radial Entry
    Natural Circulation
    Steam Drum

    Steam
    Risers Risers

    Density
    Downcomer Water

    Pressure

    Evaporator Evaporator

    Feeder Header
    Internal Insulation
    Outer Duct Casing

    Internal Insulation

    Liner Plates

    Flue Gas Path


    HRSGs - Present Trend

    – Low Capital Cost

    – Short-term delivery

    – Quick Erection & Commissioning

    – Higher Overall Plant Efficiency

    – Higher Loading on Power output & Heat rate


    Future Trends
    – Advanced Class GTs - 150 MW and above
    – Reheat Cycle
    – Stringent Environmental Regulations
    • Nox : < 25 ppm with gas firing
    < 65 ppm with Liquid fuels
    – Two stage supplementary firing
    – Increased supplementary firing
    – Two - shift operation
    – Design for Cycling
    – Auto Plant Startup / Auto Plant Regulation
    – State - of - art C & I
    Challenges Faced
    – High Supplementary Firing
    • High Superheater Pick-up
    • Surface Effectiveness factors
    • Optimising Gas Flow Distribution
    • Gas Distribution Grid
    • Composite Angle Inlet Transition Duct
    • Optimising Steam Flow Distribution
    • Multi-pass arrangement
    • Optimisation of inlet / outlet links
    – Heavy Fuel Oil / Residual Fuel Oil Firing
    Challenges Ahead
    – More Accurate Prediction of heat transfer & Gas side Pressure
    drop
    – Accurate Prediction of Superheater tube metal temperature using
    CFD
    – Prediction of Combustion characteristics with various types of
    burners using CFD
    – Gearing up for next level of HRSG Technology
    • Reheat System
    • Emission Control (NOx / CO)
    • Vertical Forced /Natural Circulation Design
    • Design for Cycling & Two Shifting

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