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    CNC Machine

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    PratikChachare
    The document discusses developments in CNC machines, including developments in programming systems, tooling, tool holding devices, work holding devices, and reference measuring. Key developments include the transition from hard-wired controllers to software programming, high speed machining techniques, new tool materials like polycrystalline diamond and ceramic tools, high speed tool holding like HSK and BT shanks, new work holding like vacuum clamping, and in-process inspection using touch probes.

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    CNC Machine

    Uploaded by

    PratikChachare
    2K views16 pages
    The document discusses developments in CNC machines, including developments in programming systems, tooling, tool holding devices, work holding devices, and reference measuring. Key developments include the transition from hard-wired controllers to software programming, high speed machining techniques, new tool materials like polycrystalline diamond and ceramic tools, high speed tool holding like HSK and BT shanks, new work holding like vacuum clamping, and in-process inspection using touch probes.

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    INTERESTING INFORMATION ABOUT CNC MACHINES....

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    CNC Machine PPT

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    The document discusses developments in CNC machines, including developments in programming systems, tooling, tool holding devices, work holding devices, and reference measuring. Key developments include the transition from hard-wired controllers to software programming, high speed machining techniques, new tool materials like polycrystalline diamond and ceramic tools, high speed tool holding like HSK and BT shanks, new work holding like vacuum clamping, and in-process inspection using touch probes.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    2K views16 pages

    CNC Machine

    Uploaded by

    PratikChachare
    The document discusses developments in CNC machines, including developments in programming systems, tooling, tool holding devices, work holding devices, and reference measuring. Key developments include the transition from hard-wired controllers to software programming, high speed machining techniques, new tool materials like polycrystalline diamond and ceramic tools, high speed tool holding like HSK and BT shanks, new work holding like vacuum clamping, and in-process inspection using touch probes.

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    © All Rights Reserved
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    Download as ppt, pdf, or txt
    of 16

    DEVELOPMENTS IN

    CNC MACHINES
    INTRODUCTION
    CNC machines are the most standardized form of
    manufacturing the parts required to produce a product
    and The earliest CNC machines received code
    instructions through hard-wired controllers, which
    meant that the programming format could not be altered
    in 1970 s and in this presentation we can see
    developments in the tools, tool holding devices, work
    holding devices, machining technique, and reference
    measurement etc
    ELEMENTS OF A NC SYSTEM
    1. PROGRAMMING
    2. TOOLING
    3. MACHINING
    4. TOOL HOLDING
    5. WORK HOLDING
    6. REFERENCE MEASURING
    7. IN PROCESS INSPECTION
    1. PROGRAMMING SYSTEMS
    O0013
    N0005 G53
    N0010 T0404
    N0020 G57 G00 X26.00 Z0.0 S500 M04
    N0030 G01 X-0.20 F100
    G01 Linear interpolation (cutting)
    X-0.20 Move only in x direction until you pass
    the center by 0.1 mm (facing)
    F100 Set feed rate to 100 mm/min.
    G00 Move rapidly away from work piece (no
    cutting) to location x= 23.0 (11.50 from zero)
    and z = 2.0.
    APT Program Interpretation
    Automatic Part Programming: Developments
    Software can generate program automatically from model
    Make 3D model
    Define Tool
    CNC data
    Simulate
    cutting
    Part program
    Generation and
    Machining
    Automatic part programming and CNC
    Very complex part shapes very large NC program
    NC controller memory may not handle HUGE part program
    computer feeds few blocks of
    NC program to controller
    When almost all blocks executed,
    controller requests more blocks
    2. DEVELOPMENTS IN TOOLING
    HSS TOOLS
    POLY CRYSTALLINE
    DIAMOND TOOLS CEMENTED CARBIDE
    3. Conventional machining
    Rough machining and semi finishing with the
    material in a soft i state (30-40hrc)
    Heat treatment to obtain the required hardness (55-
    60hrc)
    Electron discharge machining of particular zones of
    the die or of the matrix with very small rays or very
    deep cavities
    Finishing of the remaining part of the die
    Manual working to obtain the geometry and accuracy
    required manual polishing
    HIGH SPEED MACHINING
    High speed rough machining and semi finishing with
    the material in a solid state (30-40hrc)
    Heat treatment to obtain required hardness (55-60hrc)
    High speed finishing and super finishing with the tool
    suitable for the specified material
    DEVELOPMENTS IN PROGRAMMING
    Cutter dia: 63mm
    (3/4th used)
    Depth of cut: 6mm
    Spindle speed: 800 rpm
    Feed rate: 0.6 meters/min
    Metal removal rate:
    170cm
    3/min
    Cutter dia: 63mm
    (3/4th
    used)
    Depth of cut: 2mm
    Spindle speed: 2800 rpm
    Feed rate: 3.8 meters/min
    Metal removal rate:
    243cm 3/min
    High speed machining Conventional machining
    HSK : Hohl Shaft Kegel
    (German) Means
    Hollow Shank Taper
    Using centrifugal force
    principal and through
    coolant holders
    USED FOR SPEEDS <10000
    4. DEVELOPMENTS IN
    TOOL HOLDING DEVICES
    BT -50\40 HOLDER

    USED FOR SPEEDS
    >10000
    5. WORK HOLDING DEVICES
    DEVELOPMENTS IN WORK HOLDING
    DEVICES
    Hydraulic clamping
    Pneumatic clamping
    Vacuum clamping Magnetic clamping
    6. REFERENCE MEASURING
    Dial gauge : Used for dialing the fixtures and
    taking references of the work pieces
    Touch probe : Used for taking
    References of the work pieces
    Which directly enters the
    reference values in the work
    Coordinates of the machine
    7. INPROCESS INSPECTION
    The touch probe can inspect the preprogrammed
    dimensions in the machine itself and the dimensional
    Report can be saved and even taken a Print out.

    NC MACHINE OF 1970s
    LATEST 5-AXIS CNC MACHINE
    5-AXIS MACHINE AT DIFFERENT ORIENTATIONS

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