This document discusses separation techniques used in industrial chemical processes. It introduces the five general separation techniques: 1) separation by phase creation, 2) separation by phase addition, 3) separation by barrier, 4) separation by solid agent, and 5) separation by force field or gradient. It explains the mechanisms of these separation techniques, which involve exploiting differences in molecular, thermodynamic, and transport properties between chemical components. The key to separation is enhancing the rate of mass transfer between phases for certain species. Both transport and thermodynamic considerations are important for separation operations.
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Chapter 1-Separation Process Overview
This document discusses separation techniques used in industrial chemical processes. It introduces the five general separation techniques: 1) separation by phase creation, 2) separation by phase addition, 3) separation by barrier, 4) separation by solid agent, and 5) separation by force field or gradient. It explains the mechanisms of these separation techniques, which involve exploiting differences in molecular, thermodynamic, and transport properties between chemical components. The key to separation is enhancing the rate of mass transfer between phases for certain species. Both transport and thermodynamic considerations are important for separation operations.
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By
Assoc Prof Dr. Mimi Sakinah Bt Abdul Munaim
February 2013 1 Advanced Separation System (BKC4613) Chapter 1 Industrial Chemical Process Mechanism of Separation Selection of Feasible Separation Processes Advanced Separation System (BKC4613) 2 Topic Outcome (TO) Explain the roles of separation operations in an industrial chemical process. Explain what constitutes the separation of a chemical mixture and enumerate the five general separation techniques. Explain the use of an energy-separating agent (ESA) and/or a mass-separating agent (MSA) in a separation operation. Make a selection of feasible separation operations based on factors involving the feed, products, property differences among chemical components, and characteristics of different separation operations. 3 Advanced Separation System (BKC4613) Industrial Chemical Process 4 Advanced Separation System (BKC4613) Chemical industry manufactures product that differ in chemical content from process feeds, which can be: Naturally occurring raw materials Plant or animal matter Chemical intermediates Chemicals of commerce Waste products Advanced Separation System (BKC4613) 5 A chemical process is conducted in either a: Batch Continuous Semicontinuous Key operations are: Chemical reaction Separation of chemical mixtures Advanced Separation System (BKC4613) 6 Industrial Chemical Process Advanced Separation System (BKC4613) 7 Key operations for separation are: Chemical reaction Separation of chemical mixtures Advanced Separation System (BKC4613) 8 Industrial Chemical Process Five separation techniques: 1. Separation by phase creation. 2. Separation by phase addition. 3. Separation by barrier. 4. Separation by solid agent. 5. Separation by force field or gradient.
Advanced Separation System (BKC4613) 9 Mechanism of separation 1. Separation by phase creation The creation is accomplished: by energy (heat and/or shaft-work) transfer to or from the process or by pressure reduction
Advanced Separation System (BKC4613) 10 Mechanism of separation 2. Separation by phase addition Introduce second phase into the system (solvent) that selectively dissolves some of the species in the feed.
Advanced Separation System (BKC4613) 11 Mechanism of separation 3. Separation by barrier Restricts and/or enhances the movement of certain chemical species with respect to other species. Involve addition of solid particles.
Advanced Separation System (BKC4613) 12 Mechanism of separation 4. Separation by solid agent Act directly or as inert carrier for other substances so as to cause separation.
Advanced Separation System (BKC4613) 13 Mechanism of separation 5. Separation by force field or gradient Various types are sometimes applied for specialized separations.
Advanced Separation System (BKC4613) 14 Mechanism of separation Separations are achieved by enhancing the rate of mass transfer by diffusion of certain species relative to mass transfer of all species by bulk movement within a particular phase (rate of separation).
Advanced Separation System (BKC4613) 15 Mechanism of separation The driving force and direction of mass transfer by diffusion is governed by thermodynamics, with the usual limitation of equilibrium (extent of separation). Both transport and thermodynamic considerations are crucial in separation operation.
Advanced Separation System (BKC4613) 16 Mechanism of separation Extent of separation achieved between or among the product phases for each of the chemical species present in the feed depend on the exploitation of differences in molecular, thermodynamic and transport properties of the species in the different phase present. Advanced Separation System (BKC4613) 17 Mechanism of separation The importance properties are: 1. MOLECULAR PROPERTIES Molecular weight, van der Waals volume, van der Waals area, molecular shape (acentric factor), dipole moment, polarizability, dielectric constant, electric charge, radius of gyration 2. THERMODYNAMIC AND TRANSPORT PROPERTIES Vapor pressure, solubility, adsorptivity, diffusivity Advanced Separation System (BKC4613) 18 Mechanism of separation Advanced Separation System (BKC4613) 19 Advanced Separation System (BKC4613) 20