ESD Presentation

Download as ppt, pdf, or txt
Download as ppt, pdf, or txt
You are on page 1of 34

Process ESD systems

Valve Automation

ESD Systems

In an emergency, the ability to rapidly shut off fluid and/or gas flow can mean the difference between a manageable situation and a potential disaster

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2

ESD Systems
NPS 2 Failure !S" Jul# 2003 $%eratin& %ressure' 10 0%si

Pi%e (lo) out , No fire*

A well designed ESD system utilized to section off the pipeline, coupled with the absence of fire, made this one a non event!

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 3

ESD control solutions

20 years ago, a liquid spill or gas released was not a major event.
+ Historically, sectioning valves on tank farms, liquids lines , aggressive pressurized gases etc.. ave !een electrically actuated due to t eir remote location. + "it today#s environmental standards and required practices, t e need to ave $%& capa!ilities !ecomes prevalent and c anges t e operational function of sectioning valves. + ' e lack of spring return capa!ilities from t e different electric actuators designs on t e market and its dependence on t e supply source to operate and react to any given situation know makes t e users vulnera!le to dangerous situations and potential environmental catastrop es.

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide

ESD Systems

-o) .an )e define an ES/ valve0dam%er s#stem1


+ " %a.2a&ed solution or sets of .ontrols .onfi&ured to ma2e a rotar# or linear a.tuator &o to a desired %osition u%on dete.tion of a set or sets of event3s4, autonomousl# or 5# dedi.ated si&nal* + Emer&en.# S6utdo)n 3ES/4 7alves and ot6er failsafe valves and dam%ers assem5lies, t#%i.all# in.or%orate a s%rin&-to-fail a.tuator to stro2e t6e valve or dam%er in t6e event of an u%set %ro.ess .ondition*

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide ,

ESD Systems
Su%%l#

$%en Side

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 8

ESD Systems

"n a.tuator usin& eit6er stored ener&# or reserved ener&# and .onfi&ured to ans)er to t6e desi&nation of Emer&en.# S6ut /o)n 3ES/4 valve )ill %rovide %rote.tion on9 + Pi%elines + Stora&e fa.ilities in refineries + :P; + C6emi.al + <an2 farm + :oadin& and unloadin& fa.ilities + Pro.ess + =ell6eads + :i>uids lines

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 7

ESD Systems

Su.6 %rote.tion is indis%ensa5le on %ro.ess medias su.6 as9


+ "mmonia + (utane + Pro%ane + Pentane + Pol#%ro%#lene, + :N; + N;: + @ild a.ids + /iesel fuels + <6ermal oils + :i>uefied &ases

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide ?

ESD systems

<#%i.all# used on on0off isolation or se.tionin& valves, .ontrols .an 5e devised to in.or%orate ES/ lo&i. into .ontrol valves %a.2a&es* @ost often installed on 5all, %lu&, 5utterfl#, &ate and &lo5e valves, solutions .an 5e self .ontained or inte&rated into a ES/ s#stem* From lo.al to remote tri&&erin&, )e must first determined t6e %arameter and means 5# )6i.6 )e )ill Btri%C t6e a.tuator to fail .lose or o%en on ea.6 a%%li.ations*

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide A

ESD triggers

(ressure sensing Hig ) *ow

"ll Pressuremati. %ilot valves %rovide 6i&6 and lo) %ressure sensin& on &as or li>uids and .an 5e fitted )it6 eit6er an automati. or manual reset**

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 10

ESD triggers

(ressure sensing Hig ) *ow (ressure sensing Hig or *ow

low +falling, pressure

ig +rising, pressure

SP Pressure Pilot valves %rovide eit6er 6i&6 or lo) %ressure sensin& on &as or li>uid and .an 5e fitted )it6 eit6er an automati. or manual reset fa.ilit#*
ig +rising, pressure c-w manual reset valve

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 11

ESD triggers

(ressure sensing Hig ) *ow (ressure sensing Hig or *ow .usi!le link

Fusi5le lin2s are set to melt and a.tivate an ES/ s#stem in t6e event of fire*

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 12

ESD triggers

(ressure sensing Hig ) *ow (ressure sensing Hig or *ow .usi!le link /0& +/ate of &rop,

<6e (ettis /eltamati. line5rea2 dete.tion s#stem is desi&ned to automati.all# monitor %ressure and send instrument %ressure si&nal if a %redetermined rate of %ressure dro% is eD.eeded

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 13

ESD triggers

(ressure sensing Hig ) *ow (ressure sensing Hig or *ow .usi!le link /0& +/ate of &rop, *ine!reak system

En anti.i%ation of .ustomer re>uirements to %rovide a s#stem t6at )ill not onl# %rovide line5rea2 %rote.tion 5ut also monitorin& and anal#ses of %ressure .6ara.teristi.s, (ettis 6as desi&ned our neDt &eneration ele.troni. line5rea2 s#stem* <6e :ine;uard s#stem in.or%orates ever#t6in& (ettis 6as learned a5out %i%eline %rote.tion )6i.6 isF)ell, a lot* "&ain, (ettis leads t6e =orld in valve a.tuation s#stems*

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 1

ESD triggers
G Enitiates valve s6utdo)n on set 6i&6 and lo) %i%eline %ressures* Enitiates valve s6utdo)n on a set rate of %i%eline %ressure fall* G @onitors 3ever# , se.onds4 and re.ords %i%eline %ressure to %rovide a detailed insi&6t into t6e %i%elines o%eratin& .6ara.teristi.s %rior and %ost to valve s6utdo)n* G "llo)s o%timiHin& of set%oints for effe.tive line5rea2 .ontrol* G Iemote .ommuni.ation and .ontrol usin& industr# standard @$/(!S %roto.ol*
*ine1uard 2200

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 1,

ESD triggers

(ressure sensing Hig ) *ow (ressure sensing Hig or *ow .usi!le link /0& +/ate of &rop, *ine!reak system
+ Hard wired + 3ellular communication + /adio 3ommunication + %cada systems

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 18

ESD triggers

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 17

ESD triggers

(ressure sensing Hig ) *ow (ressure sensing Hig or *ow .usi!le link /0& +/ate of &rop, *ine!reak system
+ Hard wired + 3ellular communication + /adio 3ommunication + %cada systems =6ere an inde%endent monitorin& s#stems from t6e main %ro.ess s#stem )ill send t6e sele.ted valves into ES/ mode*

$%& systems

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 1?

ESD control solutions

"it controls modification we can turn your control valve package into and $%& solution using !ot spring return actuators and dou!le acting w ere we can use t e line pack as t e source of energy w en availa!le

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 1A

ESD control solutions


ES/

120080"C

-20 ma in
Su%%l#
?0%si min 120 %si maD

P
-20 ma out

ES/ si&nal on :inear .ontrol valve ES/ %ro.ess J ES/ 6and %um%

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 20

ESD control solutions

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 21

ESD On Off solutions


' e Valve Automation division offers a complete array of solution wit products suc as4

Scotch !o"e # $inear Designs


Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 22

ESD On Off solutions

S$

$ow high pressure ESD shut off Spring %eturn Actuator

$PEN

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 23

ESD On Off solutions


' e Valve Automation division offers a complete array of solution wit products suc as4

-#drauli. 7ane /esi&ns


Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2

ESD On Off solutions


$ow high pressure ESD shut off Double Acting Actuator

SC

S$

C:$SE

$PEN

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2,

ESD On Off solutions


' e Valve Automation division offers a complete array of solution wit products suc as4

-eli.al S%line su5sea /esi&ns


Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 28

ESD On Off solutions


' e Valve Automation division offers a complete array of solution wit products suc as4

Ia.2 J Pinion /esi&ns


Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 27

ESD On Off solutions


' e Valve Automation division offers a complete array of solution wit products suc as4

Ia.2 J Pinion /esi&ns


Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2?

ESD On Off solutions


' e Valve Automation division offers a complete array of solution wit products suc as4

Ia.2 J Pinion intelli&ent solutions


Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 2A

ESD Self contained solution


<6e standard SC- .ontrol s#stem al)a#s re>uires at least one additional .ontrol .om%onent to initiate valve s6utdo)n* <6is t#%e of .om%onent is used to initiate t6e de%ressuriHation of t6e s#stem allo)in& t6e a.tuatorKs s%rin& to move t6e mainline valve to its failed %osition* @ost .ommon of t6ese s6utdo)n devi.es are %ressure %ilot valves, solenoid valves and manual 5all valves*
' e picture s ows a (ressurematic (ilot fitted wit a manual reset valve +(5 6/ type, !eing used as t e s utdown device.

(ressure6atic (ilot Valve c-w 6anual /est

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 30

ESD Self contained solution

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 31

ESD &as over Oil solution


=6en line %ressure eD.eeds 00 %si, )e .an loo2 at usin& t6e line %ressure as t6e sour.e of ener&# to drive t6e a.tuator

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 32

ESD &as over Oil solution

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 33

'alve Automation division

<6e most .om%lete offerin& of a.tuation .on.e%ts and solutions* <or>ues u% to 8,000,000 l50in From 3,000 meters 5elo) sea to t6e to% of #our sta.2, )e offer %roven and relia5le %rodu.ts for all #ou automation needsL

Valve Automation
[File Name or Event] Emerson Confidential 27-Jun-01, Slide 3

You might also like