Trenchlesstechnology Extra Reference
Trenchlesstechnology Extra Reference
PRESENTED BY
NEW INSTALLATION
MICROTUNNELING
MICRO TUNNELING
Only excavation required is for drive and reception shafts. Can be used in almost all types of ground conditions. First step, soil is converted in to slurry using water or betonies. Temporary steel tubes are jacked in and removed at next manhole position. Only indication on the surface is the presence of a control container with a hoist for lowering pipes in to the drive shafts. Noise levels and traffic disruption minimized.
ROD PUSHING
A bore of diameter 50 mm is formed by displacement. Rod is advanced by a straight hydraulic push and pilot hole may be back reamed to required size. Used for installation of pipes and conduits up to 15mm dia over lengths of 30-40 mm
GUIDED DRILLING
It employs an excavation or soil displacement with compact light weight rig for rapid mobilization.
Preferable in clayey soils . Existing pipelines can be replaced without opening up ground. Mole is used as bursting head. Small power source is used to drive mole .
PIPE EATING
1.
2.
Based on micro tunneling. Defective pipe excavated together with surrounding ground. Consists of micro tunneling shield. Shield has larger diameter than existing pipe. Pipe fragment can be removed by 2 methods Vacuum excavation Slurry pumping
Contd..
Pipe eating shield is pushed forward using hydraulic jacks. Replacement pipes are connected to the back of tunneling shield. This technique can be used to replace clayware,concrete,asbestos pipe etc.
CURED-IN-PLACE LINING
Fabric impregnated with polyester or epoxy resin is inserted in to defective pipe & inflated against pipe wall. Cured by hot water, steam or UV light. The lining adjusts to variations in pipe size. Used for the rehabilitation of gravity sewers etc. Usually results in no loss of capacity.
CLOSE-FIT LININGS
It is deformed through a swage a metal dye) or manufactured in folded state. Spirally wound liners are a form of close-fit. Useful for emergency repairs and for strengthening weak pipes.
SLIP-LINING
Involves putting a pipe within a pipe and grouting the resulting annulus between the pipes. Causes reduction in capacity. Modifications are introduced to reduce thickness of liner and size of annulus.
SPRAY LINING
RELINING PIPES
LOCALIZED REPAIR
COATINGS
Used to repair cracks To protect from corrosion ,mechanical abrasion. Manual coating possible for pipes with a minimum of 1.21 m diameter. No extra work or equipment needed.
CEMENT MORTAR
Applied to concrete, steel or iron pipes. Service life extended up to 50 yrs. Made of 1 part sulphate resistant cement to 2 parts sand. Cannot be applied in pipe networks with many bends, or in very cold regions.
REINFORCED GUNITE
Also referred as SHOTCRETE Mixture of cement, sand and water. Steel reinforcing mesh attached inside pipe. Improves structural integrity of system. Can be used on varying cross-sectional profiles. It reduces internal diameter of original pipe. Reduces coefficient of friction. Application restricted to pipes of dia greater than 4ft.
RESINS
Coating are made of polyurethane, phenol epoxy or poly urea. Can solve problems of corrosion and erosion. Can be applied to steel or concrete pipes. Excellent adhesion and impermeability.
GROUT
Grout is a variety of materials used to fill voids, stabilize soil, hold bricks in place, coat cement & prevent infiltration. Used here to seal the joints between segmented concrete pipes. Used to seal off ground water infiltration in non pressure pipelines. Adapts well to irregular surface.
Difficult to seal actively infiltrating Fills void around pipe joints Packer will not seal properly in badly corroded pipe Not for small- or large-diameter pipe Can make small cracks bigger Pipe must be thoroughly cleaned and in good condition (no protruding taps or broken sections)
Is a long-term, inexpensive trench less technology Well suited to 10- to 15-in. pipe