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    Maintenance of Turbine Lubrication System and Condenser

    Uploaded by

    Ashwani Dogra
    The document discusses lubrication systems and maintenance philosophies for turbines. It describes the key functions of lubrication systems as reducing friction, cooling, and removing debris. The main types of lubrication systems are sump lubrication and forced lubrication. Turbine lubrication systems are self-contained and include oil pumps, coolers, filters and other components. Maintenance philosophies covered are preventative, predictive, condition monitoring and breakdown-based. Specific preventative and overhauling tasks for lubrication systems and condensers are also outlined.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Maintenance of Turbine Lubrication System and Condenser

    Uploaded by

    Ashwani Dogra
    319 views26 pages
    The document discusses lubrication systems and maintenance philosophies for turbines. It describes the key functions of lubrication systems as reducing friction, cooling, and removing debris. The main types of lubrication systems are sump lubrication and forced lubrication. Turbine lubrication systems are self-contained and include oil pumps, coolers, filters and other components. Maintenance philosophies covered are preventative, predictive, condition monitoring and breakdown-based. Specific preventative and overhauling tasks for lubrication systems and condensers are also outlined.

    Original Description:

    MAINTENANCE OF TURBINE LUBRICATION SYSTEM AND CONDENSER

    Original Title

    MAINTENANCE OF TURBINE LUBRICATION SYSTEM AND CONDENSER.ppt

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    The document discusses lubrication systems and maintenance philosophies for turbines. It describes the key functions of lubrication systems as reducing friction, cooling, and removing debris. The main types of lubrication systems are sump lubrication and forced lubrication. Turbine lubrication systems are self-contained and include oil pumps, coolers, filters and other components. Maintenance philosophies covered are preventative, predictive, condition monitoring and breakdown-based. Specific preventative and overhauling tasks for lubrication systems and condensers are also outlined.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    319 views26 pages

    Maintenance of Turbine Lubrication System and Condenser

    Uploaded by

    Ashwani Dogra
    The document discusses lubrication systems and maintenance philosophies for turbines. It describes the key functions of lubrication systems as reducing friction, cooling, and removing debris. The main types of lubrication systems are sump lubrication and forced lubrication. Turbine lubrication systems are self-contained and include oil pumps, coolers, filters and other components. Maintenance philosophies covered are preventative, predictive, condition monitoring and breakdown-based. Specific preventative and overhauling tasks for lubrication systems and condensers are also outlined.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 26

    FUNCTIONS

    REDUCE FRICTION IN ROTATING ASSEMBLIES


    COOLING THE SYSTEM REMOVAL OF WEAR DEBRIS.

    TYPES OF LUBRICATION SYSTEM


    SUMP LUBRICATION FORCED LUBRICATION

    TURBINE LUBRICATION SYSTEM

    Self contained L.O system for STG Shaft driven main oil pump AC motor driven auxiliary oil pump DC motor driven emergency oil pump Duplex shell & tube type L.O.Coolers Duplex L.O filters Portable L.O centrifuge Mist eliminators for oil recovery

    MAINTENANCE PHILOSOPHY
    PREVENTIVE
    PREDICTIVE CONDITION MONITORING BREAKDOWN

    OVERHAULINGS

    Preventive maintenance
    Lubrication system Cleaning Leakages Oil level in tanks Strainer cleaning Leakages in lines Any other abnormality

    Predictive maintenance
    Condition monitoring Trend analysis Planning activities based on analysis

    Reliability Centered Maintenance


    RLA of components
    Replacement based on results RLA

    OEM recommendations

    REAP
    Risk evaluation Prioritizing risk for the system/assemblies Planning

    Breakdown maintenance
    Equipment failures(shafts/bearings etc)
    Abnormal sounds Malfunctioning/leakage of valves etc

    Reliability Centered Maintenance


    RLA of components
    Replacement based on results RLA

    OEM recommendations

    Breakdown maintenance
    Equipment failures(shafts/bearings etc)
    Heavy steam leakages Abnormal sounds Malfunctioning/leakage of valves

    Overhauling of lubrication system


    MOP servicing
    Bearing inspections-DPT,UT Replacement of wear rings, bearings on condition

    basis. Replacement of jacking oil hoses in bearins. Inspection of all line joints.

    Overhauling of lubrication system


    MOT cleaning and inspection
    Oil cooler tube cleaning Servicing of oil valves Servicing of lub oil pumps Servicing of jacking oil pumps Inspection of all lines Oil flushing

    Journal bearings
    Thrust cum journal bearing

    TURBINE HYDRODYNAMIC BEARING

    SHAFT MISALLIGNMENT
    RADIAL
    AXIAL BOTH

    ALLIGNMENT PROCEDURE
    MANUAL
    LASER ALLIGNMENT SYSTEM ADDING OR REMOVAL OF SHIM

    BALANCING PROCESS

    MEASUREMENT (VIBRATIONS AT SUPPORTS) DATA ANALYSIS REFERENCE MARKS(RADIUM STRIPS) BALANCING WEIGHTS REPETITIVE PROCESS (HIT&TRIAL METHOD)

    OVERHAULING OF CONDENSER

    CONDENSER TUBES
    FOULING
    SCALING EROSION CHOCKING

    Condenser tube cleaning


    On load tube cleaning Offload tube cleaning

    Cleaning techniques
    Jet
    Bullet Chemical(Sulphanic acid) Magnetic descaling

    CONDENSER ONLOAD TUBE CLEANING


    TEMPERATURE AND HUMIDITY CONTROL TUBE CLEANING ATTENDING TUBE LEAKAGES

    Overhauling Activities
    1.CONDENSER TUBE EDDY CURRENT TESTING 2. CONDENSER TUBE WATER JET CLEANING 3.CONDENSER TUBE BULLET CLEANING 5. REPLACEMENT OF SACRIFICIAL ANODES IN WATER BOX

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