Scribd
Upload
3K views

Introduction To Machining

This document outlines the course topics and suggested reading for a department of industrial and production engineering. It covers conventional machining processes like turning, drilling, and milling as well as non-conventional processes like EDM, laser beam machining, and electron beam machining. It also discusses the processing of plastics, theory of metal cutting, selection of manufacturing processes, and fundamentals of manufacturing including classifying and transforming raw materials. Suggested reading materials are provided at the end.

Uploaded by

Izi
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
3K views

Introduction To Machining

This document outlines the course topics and suggested reading for a department of industrial and production engineering. It covers conventional machining processes like turning, drilling, and milling as well as non-conventional processes like EDM, laser beam machining, and electron beam machining. It also discusses the processing of plastics, theory of metal cutting, selection of manufacturing processes, and fundamentals of manufacturing including classifying and transforming raw materials. Suggested reading materials are provided at the end.

Uploaded by

Izi
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 11

NIKHIL R. DHAR, Ph. D.

DEPARTMENT OF INDUSTRIAL & PRODUCTION


ENGINEERING
BUET BANGLADESH
Course Outlines

Conventional Machining Processing of Plastics


 Turning and Related Operations  Classification of Plastics
 Drilling and Related Operations  Raw Materials
 Milling and Related Operations  Processing of Plastics
 Shaping and Related Operations Injection Moulding
 Grinding and Related Operations Extrusion Process
Theory of Metal Cutting Compression Molding
 Cutting Tool Geometry Blow Moulding
 Theory of Chip Formation Vacuum Forming
 Mechanics of Metal Cutting Selection of Manufacturing Processes
 Tool Wear and Too Life on the basis of product
characteristics and manufacturing
Non-conventional Machining economy
 Abrasive Jet Machining (AJM)
 Water Jet Machining (WJM)
 Ultrasonic Machining (USM)
 Electrochemical Machining (ECM)
 Electrical Discharge Machining (EDM)
 Laser Beam Machining (LBM)
 Electron Beam Machining (EBM)
Department of Industrial & Production Engineering 11/2
Suggested Reading

Materials and Processes in Manufacturing- E.P. Degarmo, J.T. Black & R.A. Kohser
Fundamentals of Modern Manufacturing- M.P. Groover
Processes and Design for Manufacturing- S.D.EI Wakil
Manufacturing Processes for Engineering Materials- S. Kalpakjian & S. R. Schmid
Metal Cutting: Theory & Practice - A. Bhattacharyya
Non-Conventional Machining - P. K. Mishra
Metal Cutting Principles - M. C. Shaw
Metal Cutting - E. Trent
Manufacturing Technology – B. Kumar
Production Technology (Manufacturing Processes)- P.C. Sharma
Production Technology- R.B. Gupta

Department of Industrial & Production Engineering 11/3


Manufacturing

"Manufacturing" is a process for converting ideas and market or


customer needs into artifacts; Includes design, procurement, test,
finance, human resources, marketing, etc.
Manufacturing is the conversion of raw materials into useful products
 Creating shapes by various means and assembling these shapes into a useful
product
 The processes used to transform raw material into finished products
 A physical product always has a shape
Function
Aesthetics
 These shapes are created by a wide variety of processes
 Students must remember that these processes exist only in the context of the
larger Manufacturing process

Department of Industrial & Production Engineering 11/4


Manufacturing

Societal pressures, Government regulations,


company plans and policies, etc
Customer
needs

manufacturing Products
Raw
material

People, money, machines and automation

Department of Industrial & Production Engineering 11/5


The manufacturing Process

Materials Science, Statics, Dynamics, Thermodynamics, Fluid


dynamics
Raw Material

Material

Products
Assembly
Transformation
Processes

Machines and Automation

Department of Industrial & Production Engineering 11/6


Engineering Materials

Department of Industrial & Production Engineering 11/7


Fundamentals of Manufacturing

The method chosen depends on the material and the shape and
properties required
 Formability
 Machinability
 Hardenability
 Castability
 Compactability
 Sinterability
 Weldability

Department of Industrial & Production Engineering 11/8


Classification of Manufacturing Processes

Department of Industrial & Production Engineering 11/9


Manufacturing
Market Product Development Original concepts, Design sketches, Working
drawing, First model, Testing, Revised model
Survey & and Design and Production drawing etc
Plan

Cost From Stock


Estimating MONEY GO AHEAD Holders

Men and
Machine & Tool Material
Women

Tooling Manufacturing Production


Planning

Goal:
Less Cost, Higher Quality, Faster Shipment

Conventional Machining: Welding:


Turning, Shaping, Drilling, Milling, Non-conventional Machining: Gas & Arc welding, Resistance welding,
Grinding, Broaching, Boring, etc. EDM, ECM, EBW etc. Thermit welding, Radiant energy welding

Forming: Casting:
Forging, Rolling, Extrusion, Drawing etc. Forging, Rolling, Extrusion, Drawing etc.

INSPECTION

PRODUCT
Department of Industrial & Production Engineering 11/10
THANK YOU FOR YOUR ATTENTION

Department of Industrial & Production Engineering 11/11

You might also like