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Process Audit Preparation "Turtle Diagram": Design & Development

The document outlines a process audit preparation using a "turtle diagram" format. It involves designing a new product using CAD/CAM programs with an APP team. Key inputs are customer requirements, engineering changes, and regulatory requirements. The output is a product that meets strength test specifications. Key metrics for assessment include PPM, scrap rate, and Cpk. The process involves design planning, review, verification, validation, and change control along with PPAP. Support activities include production, quality control, maintenance, sales, management, purchasing, and training.

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khwanta-bta
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© Attribution Non-Commercial (BY-NC)
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Download as PPT, PDF, TXT or read online on Scribd
2K views

Process Audit Preparation "Turtle Diagram": Design & Development

The document outlines a process audit preparation using a "turtle diagram" format. It involves designing a new product using CAD/CAM programs with an APP team. Key inputs are customer requirements, engineering changes, and regulatory requirements. The output is a product that meets strength test specifications. Key metrics for assessment include PPM, scrap rate, and Cpk. The process involves design planning, review, verification, validation, and change control along with PPAP. Support activities include production, quality control, maintenance, sales, management, purchasing, and training.

Uploaded by

khwanta-bta
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Process Audit Preparation “Turtle Diagram”

With What? With Who?


(Materials/Equipment) (Competence/Skills/Training)
CAD/ CAM Program APP Team
Computer Product design engineer
Raw material Process design engineer
Strength test equipment

Inputs Output
Customer requirement Product conform to
ECN Design & Development strength test specification
Regulatory requirement
Previous similar design
Target for product quality
With What Key Criteria?
How? (Measurement/Assessment)
(Methods/ Procedures/Techniques) PPM
Strength test institution Scrap rate
APQP Manual Cpk
PPAP Procedure
FMEA Manual
Control Plan
Process: Process design & development
Process owner: APQP Team
Process Input;
 Customer requirement
 ECN
 Regulatory requirement
 Previous similar design
 Target for product quality
Process Activities
 Design Planning
 Design input review
 Design output review
 Design verification
 Design validation
 Design change control
 PPAP
Support Activities
 Production; preparation of work instruction, train operator
 QC; inspection, MSA
 Maintenance; tools equipment making/ maintenance
 Sale; receiving of customer requirement & feedback
 Management; Management review
 Purchasing; purchasing of material
 HR; Training
 Engineering; packing standard etc.
Interface/ Linage Output
 Process flow diagram
 Customer
 Drawing
 Supplier
 Special Characteristic
 HR
 FMEA
 Production
 Control plan
 Maintenance
 Working struction/ Job instruction
 Product for approval
Measurement
 Time
 Correctness
 Ppk > 1.67

Reference Document/ Necessary Information


 APQP Procedure
 Customer requirement
 Regulatory requirement
 Functional requirement
 Company policy
Material/ Equipment

 Computer (CAD/CAM)
 Sample part
 Jig/ Fixture
 Production machine (press, machining, etc.)
 Inspection tool

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