Low Volatge and Battery
Low Volatge and Battery
Low Volatge and Battery
By
Sulaiman Olanrewaju, Oladokun
Objectives
•Near the end of the 19th century, the invention of dry cell
batteries, which replaced liquid electrolyte with a paste
made portable electrical devices practical.
•The battery has since become a common power source for
many household and industrial applications. According to a
2005 estimate, the worldwide battery industry generates
US$48 billion in sales annually.
HOW A BATTERY WORKS
partially immersed.
The Electric Battery
• An example of a simple battery would
be one in which zinc and carbon are
used as the electrodes, while a dilute
acid, such as sulfuric acid (dilute),
acts as the electrolyte.
• The acid dissolves the zinc and causes
zinc ions to leave the electrode.
• Each zinc ion which enters the
electrolyte leaves two electrons on the
zinc plate.
• The carbon electrode also dissolves
but at a slower rate.
• The result is a difference in potential
between the two electrodes.
The Dry Cell
•The Dry cell is relatively inexpensive
and quite portable.
•It has many uses such as in flashlights
and radios.
•The anode consists of a Zinc can in
contact with a moist paste of ZnCl2 and
NH4Cl.
Both electrode reactions produce lead sulfate, which adheres to the electrode.
When the cell discharges, sulfuric acid is used up and water is produced.
The state of the cell can be determined by measuring the density of the
electrolyte solution (the density of water is about 70% that of the sulfuric acid
solution).
Primary cell
• Important characteristics:
• energy density (Wh/liter) and specific energy (Wh/kg)
• power density (W/liter) and specific power (W/kg)
• open-circuit voltage, operating voltage
• cut-off voltage (at which considered discharged)
• shelf life (leakage)
• cycle life
• The above are decided by “system chemistry”
• advances in materials and packaging have resulted in
significant changes in older systems
» carbon-zinc, alkaline manganese, NiCd, lead-acid
• new systems
» primary and secondary (rechargeable) Li
Modeling the Battery Behavior
from [Powers95]
Specific Power
W/kg
Specific Energy
Wh/kg
Amount of Computation during
Battery Lifetime
• Consider a system modification that changes
performance by factor n and power by factor x
• total work (= speed x lifetime) will change by n.x -(1+α)
• e.g. reducing the clock frequency by xN reduces
power by xN (N>1) & reduces performance by
xN,
• work done changes by (1/N)x(1/N) -(1+α) = Nα
» > 1 for α>0
• however, can’t just go on reducing frequency
» static power dissipated even at zero frequency
» P = V.I = V.(S+Df)
∀ ∃ optimum frequency to maximize computation
Alternate Equivalent View of the
Battery
• Manufacturer’s often give battery efficiency (%) vs.
discharge rate (or discharge current ratio)
– discharge rate = Iave/Irated
• Battery cannot respond to instantaneous changes in
current
– so, a time constant τ used to calculate Iave
• Given actual energy drawn by the circuit, one can use the
battery efficiency to calculate the actual depletion in the
stored energy in the battery
• Example: battery efficiency is 60% and its rated capacity
Modeling Battery Efficiency
I ave
RI =
I rated
τ
N bat =
Tcycle
N bat
1
I ave =
N bat
∑I
cycle = 0
system (cycle)
from [Simunic01]
Digression:Metrics to Relate Power
and Performance
• MIPS/Watt: millions of instructions per Joule
– problem: running faster gives better MIPS/Watt
– increasing frequency by N
• MIPS go up by xN
• power goes up < xN due to static power
• MIPS/Watt will increase!
• W/Spec2 has similar problem
• Total computation during battery lifetime is
better
– shows diminishing returns of increasing frequency
Capacity & Variable Discharge
Current: Constant vs. Pulsed
• Capacity can be extended by draining power in
short discharge periods separated by rest
periods
• also works with constant background current
• Battery relaxes and partially recovers the
active material lost during the current impulse
• longer the rest period, the better is the recovery
• longer rest period needed as the discharge depth
becomes greater
• battery voltage also goes back up
Benefits of Pulsed Discharge
Back-up Source
(large capacitor)
Processor
Generator
Fuel Cells
+
+
OXYGEN
+
HYDROGEN ELECTROLYTE
(specialized polymer
or other material
that allows ions to
pass but blocks
electrons)
ANODE CATHODE
CATALYST
(e.g. platinum)
WATER
Theoretical Energetic Potential of
Fuel Cells
Stored Chemical Energy
Wh/Kg Wh/liter
FUEL CELLS
Decalin (C10H18) 2400 2100
Liquid hydrogen 33000 2500
Lithium borohydride (LiBH4 and 2800 2500
4H20)
Solid metal hydride (LaNi5H6) 370 3300
Methanol 6200 4900
Hydrogen in graphite nanofibers 16,000 32,000
RECHARGEABLE BATTERIES
Lead acid 30 80
NiCd 40 130
Ni-metal hydride 60 200
Lithium-ion 130 300
Also Important: Modeling the
DC-DC Converter Efficiency
• The dependency of
efficiency on the output
current
EC
IC =
VC Tcycle
I out
I bat =
η DC
E DCbat = I batVbatTcycle
E DC = E DCbat − Eout
from [Simunic01]
Battery charger
• Due to internal leakage between terminals, fully charged
battery will get discharged even if unused – took place over
period of weeks, leads to fully discharged of battery
• Charged by constant voltage method – quickest
• Fully discharged battery – damaged beyond repair – plates
heavily sulphated
• Float / trickle charge – charge battery when battery fully
charged state
• Compensates loss of battery capacity due to internal leakage
i.e. small make up current for topping up, ensure battery fully
charged at all times
• Float charging voltage > rated battery voltage (27V) – allow
sufficient charging current to compensate internal current
leakages
Battery charger components
• MCCB – for switching supply to charger & provide SC
protection
• SD transformer – step down 3 phase supply from 440 to 35V
• Potentiometer – varies charging voltage as necessary
• Silicon diode rectifier bridge – convert AC supply to DC for
charging
• Electronic filter – smoothing DC output from rectifier
• Batteries & transformer protected against SC by fuses or CB
• Keep battery on float condition & supplies power to all 24V
DC loads, as automatic switching system
• Indication provided on main swbd, if battery are discharged
Battery charger operation
• When black out occur, charger cannot supply
the DC 24V load due to no power input
• So batteries automatically supply all the 24 V
loads
• When power restored, charger gets normal AC power
input
• Charger automatically supplies quick charge to
charge the discharged battery
• At same time, supply to all 24V DC loads
• At end of quick charge, charger automatically adjusts
the voltage to float charge the battery
Quick charge
• When battery discharged, needs to charge ASAP &
shortest time possible without damaging the battery
• 30V (2.5V/cell) applied to lead acid battery during
quick charging
• Charging current is initially high, but reduces as
battery voltage rises
• After quick charge completed, resume to float charge
• For nickel cadmium battery, float charge is 1.4V/cell
& quick charge is 1.7V/cell
Methods of control
• Charge discharge
• Float charge
Charge discharge
• Battery initially charged from mains
• When fully charged, allowed to discharge to load
• If load is continuous type, two sets of batteries are
provided – one on charge whilst the other on
discharge
• Rectifiers – besides supplying DC to battery, also
ensure battery on charge does not feed back into main
supply network, if supply failure occur
• Essential to have individual c/o switch operated
independently i.e. each has an ‘off’ position
Charge discharge (cont/…)
• This enables both batteries working in parallel to load
during c/o period – ensuring supply continuity at all
times
• ‘Off’ positions essential to avoid excessive
overcharging
• Each battery should off charge once adequate, left on
open circuit until required for another discharge
• Excessive charging - electric power wasteful,
shortened battery life & more frequent cell topping up
Battery charging system
• Use transformer/rectifier arrangement to supply required DC voltage to cells
• Voltage size depends on battery type & mode of charging, e.g. charge/discharge cycle, boost
charge, trickle or float charge
• Do not allow electrolyte temperatures to exceed about 45°C during charging.
• A lead acid cell will gas freely when fully charged but an alkaline ceil gases throughout the
charging period. The only indication of a fully charged alkaline cell is when its voltage
remains at a steady maximum value of about 1.6 to 1.8V.
• Generally, alkaline cells are more robust, mechanically and electrically, than lead acid cells.
Nickel cadmium cells will hold their charge for long periods without recharging so are ideal
for standby duties. Also they operate well with a float charge to provide a reliable emergency
supply when the main power fails.
• For all rechargeable batteries (other than the sealed type) it is essential to replace lost water
(caused during gassing and by normal evaporation) with the addition of distilled water to the
correct level above the plates. Exposure of the cell plates to air will rapidly reduce the life of
the battery.
• On all ships and offshore platforms there are particular essential services which are vital
during a complete loss of main power. Such services include switchgear operation, navigation
lights, foghorns, fire and gas detection, internal communications, some radio communications,
alarm systems. To avoid the loss of essential services they are supported by an uninterruptible
power supply or UPS.
• These can be for battery supported DC supplies or AC supplies both of which can be
configure as continuous UPS or standby UPS.
UPS DC battery charger
System description
• Shows typical continuous UPS DC supported supply system
• Essential DC services supplied from 440V through charger 1 -
continuously in trickle charges
• During power loss, battery 1 maintains transitional supply
while emergency generator restores power to emergency board
& charger 2
• Either battery is available for few hours if both generators are
unavailable
• Some critical emergency lights - have internal battery
supported UPS i.e. battery charge continuously during non
emergency conditions
Care & handling
• Main hazards – hydrogen explosion in battery
compartment & short circuits
• Release hydrogen & oxygen when in charged
• Hydrogen easily ignited in concentrations 4~75% in
air
• Short circuit – cause burns due to arcing, heavy
current flows & flash may cause explosion
• To avoid explosions & other hazards, proper care,
handling & maintaining batteries should strictly
adhered
Care & handling (cont/…)
1. Kept compartments adequately ventilated – remove
dangerous gases
2. Smoking & any type of open flame prohibited in
compartment – no smoking & naked light sign displayed at
entrance
3. Battery circuits should dead when leads connected or
disconnected – avoid sparks
4. If battery in section, advise to disconnect jumper leads
between sections before commence works
5. Vent plugs should screwed tight while making or breaking
connections
6. Light bulbs in battery compartments - protected by gas tight
glasses
Care & handling (cont/…)
1. Never lay metal tools (spanners, wrenches etc) on top of
batteries – sparking & short circuiting may occur +
explosions
2. Battery connections – clean & tight, dirty & loose
connections lead to local sparking
3. Compartment should never used as storage place for
inflammable material or gas
4. Rings should removed from fingers or heavily taped – short
circuit through ring will heat it rapidly & cause severe burns
5. Always transported in horizontal position with sufficient
manpower – heavy concentrated load & cause painful strains
or injury to individual handler
Care & handling (cont/…)
• All cables / wires should adequately insulated & guarded
– any open high current transmission equipment is
potential danger
• When preparing electrolyte, concentrated acid should
added slowly to water
• If water added to acid – heat generated cause steam
explosions, acid spattering over handler
• To neutralize acid on skin / clothes, thoroughly &
frequently clean with fresh water
• Only fresh water should be used for eyes
• Eyewash bottles & container of FW should kept in
compartment for immediate use – clearly label to avoid
used by acid
Care & handling (cont/…)
1. Goggles & rubber gloves should worn when handling acid
2. Corrosive products may formed round the terminals – injurious to skin &
eyes, use brush to remove them
3. Protect the terminals with petroleum jelly
4. Excessive charging rate causes acid mist to be carried out of the vents into
adjacent surfaces, contact with which may burn the skin. If this happens,
the affected areas should be cleaned off with diluted ammonia water or
soda solution.
5. The general safety precautions with this type of battery are the same as
those for the lead acid battery with the following exceptions:
• The electrolyte in these batteries is alkaline and corrosive. It should be
allowed to come into contact with the skin or clothing. In the case of burns
to the skin, the affected part should be covered with boracic powder or
saturated solution of boracic powder if available.
• Eyes should be washed out thoroughly with plenty of clean fresh water
followed immediately with a solution of boracic powder. This solution
should always be readily available when the electrolyte is handled.
Care & handling (cont/…)
• 19. Unlike lead acid batteries, the metal cases of alkaline
batteries remain live at all times and care must be taken not to
touch them or allow metal tools to come into contact with
them.
• 20. Alkaline and lead acid batteries should never be kept in the
same compartment. (this is because rapid electrolyte corrosion
to metal work and damage to both batteries is certain).
• 21. Instrument and utensils (hydrometer, topping up jars and
bottles) used for lead acid batteries should not be used on an
alkaline installation and vice versa or else thoroughly washed
before using.
Why worry about power?
Intel vs. Duracell
16x
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14x
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12x
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Improvement (compared to year 0)
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Time (years)
Peripherals Processing
Radio RF
Modem Transceiver
Power Supply Communication
Power Consumption for a
Computer with Wireless NIC
Other
7%
CPU/Memory Display
21% 36%
Hard Drive
18%
Wireless LAN
18%
Energy Consumption of
Wireless NICs (Wavelan)
Specs Measured
2 Mbps Sleep Mode 9 mA 14 mA
(Bronze) Idle Mode -------- 178 mA
Receive Mode 280 mA 200 mA
Transmit Mode 330 mA 280 mA
11 Mbps Sleep Mode 10 mA 10 mA
(Silver) Idle Mode -------- 156 mA
Receive Mode 180 mA 190 mA
Transmit Mode 280 mA 284 mA
Power Consumption in Post-PC
Devices
• Pocket computers, PDAs, wireless pads, wireless
sensors, pagers, cell phones
• Energy and power usage of these devices is markedly
different from laptop and notebook computers
– much wider dynamic range of power demand
– share of memory, communication and signal processing
subsystems become more important
• disk storage and displays disappear or become simpler
• Design of power-aware higher layer applications and
protocols need to be re-evaluated
Example: Power Consumption for
Berkeley’s InfoPad Terminal
DC/DC µProc. DC/DC
25% 6% 42%
I/O
Wireless 2%
18% Misc
11% µProc.
LCD 6%
6% LCD
Video
Misc 10%
Display I/O Wireless
7%
40% 1% 29%
• Power
• sets battery life in hours
• problem: power ∝ frequency (slow the system!)
• Energy per operation
• fixes obvious problem with the power metric
• but can cheat by doing stuff that will slow the chip
» Energy/op = Power * Delay/op