Transportation Problems: Dr. Ron Tibben-Lembke
Transportation Problems: Dr. Ron Tibben-Lembke
Transportation Problems
Linear programming is good at solving problems with zillions of options, and finding the optimal solution. Could it work for transportation problems? Costs are linear, and shipment quantities are linear, so maybe so.
Defining Variables
Define cij as the cost to ship one unit from i to j. Demand at location j is dj. Supply at DC i is Si Xij is the quantity shipped from DC i to customer j.
Formulation
Min
i 1 N M
c
j 1 ij
ij
xij f or i 1, , M
s.t.
x
j 1 M
Si
x
i 1
ij
d j f or j 1, , N
xij 0 f or all i, j
Transportation Method
You have 3 DCs, and need to deliver product to 4 customers. D2
A 10 E4 B 10 F 12 C 10 G 11
Trial and Error Linear Programming ooh, whats that?! Tell me more!
D
A B C 10 10 8
E
9 11 7
F
8 4 4
G
7 5 8
Setting up LP
Create a matrix of shipment costs (in grey in example). Create a matrix to hold the decision variables, shipment quantities (in yellow). Sum amount sent to each destination. Sum amount sent from each DC. Enter demands and supplies at each location. Compute total cost of shipments (in blue).
Using Solver
Inequalities
Use <= for shipments from DCs. Use >= for shipments to customers.
Do
Product Shortages
If total demand is greater than total supply, what happens? If demand in G is 15, we get this:
Product Shortages
If demand at G is 15, there are no feasible solutions, much less a best one. We need to add a phantom source, Z, with huge capacity. Think of it as a supplier that ships empty boxes. Now supply can satisfy total demand.
Shortage Costs
What cost should we use for supplier Z? It should be the last resort, so it should be higher than any real costs. The cost of a shipment from Z is really the cost of shorting the customer. If all customers are created equal, give them all the same shortage cost. If some are more important, give them higher shortage costs, and well only short them as a last resort.
Shortage Solution
Shortage is dealt with by shorting customer A, and B. Demand exceeds supply by 3 units. Our first choice is to short A, because they are the cheapest. We can only short them by 2, their total demand. Next, short B by 1 unit.