Food
Food
Food
A mild heat treatment designed to inactivate enzymes that may cause deterioration during storage Primary concerns are browning and off flavor production Blanching treatments vary substantially from product to product
Blanching
Hot Water Product added to water and pumped through a pipe for a specific time Product added to water and conveyed through the water for a specific time (similar to our chip fryer) Steam Product is moved quickly through a zone of steam
Preservation Approaches
Add heat Remove heat Remove water Reduce pH Add preservatives Fermentation Packaging
Heat-processed foods
Pasteurized Commercially sterile retort and aseptically packaged
Microbial destruction by heat: D-value, F0 High vs. low acid foods 12-D process for low acid foods
Blanched Hot-filled
Blanching
Primary purpose: inactivate specific enzymes within a solid food product to improve quality. Enzymes can cause Off-flavors Vitamin loss Color loss Texture softening If not blanched, enzyme activity can occur even under refrigerated, frozen and dried conditions. Enzymes can also be active during the come up time for retorted canned products.
Blanching
Most frequently used for processed fruits and vegetables. Process: Heat the product using boiling water or steam until thoroughly heated. Will reduce the population of vegetative cells. Safety of product depends on secondary barrier.
Hot-filled foods
Product is heated ( typically 180F) - Mild heat treatment kills some vegetative cells Product is filled into container On cooling of the container, a vacuum is formed Anaerobic environment prevents growth of some microorganisms Dependent upon another barrier to make the product safe
Hot-filled foods
Multiple barriers to provide safety Mild heat treatment & anaerobic environment
+
Low pH or Low water activity or Addition of antimicrobial agents
Heat processing
Process Temp. range 161F (71.5C), 15 s or equivalent ~ 180F (82C) 212F (100C) short time 212F (100C)
(higher temps for low acid) Additional barrier required?
Preservation Approaches
Add heat
Removing water
Remove water that is available for microbial growth. Bound vs. free water: Molecules and ions in foods bind some water, making it unavailable for other reactions. Free water is not bound and is available. Total water content = bound + free water
Water activity
Water activity (aw) is a measurement of the free water. aw = Relative humidity of the product Relative humidity of pure water Most bacteria cant grow below aw = 0.85 Most yeasts & molds cant grow below a w = 0.65
0.1
0.2
0.7
0.8
0.9
1.0
Most bacteria cant grow below aw = 0.85 Most yeasts & molds cant grow below a = 0.65