R & D Monthly Dashboard Oct ' 2011
R & D Monthly Dashboard Oct ' 2011
R & D Monthly Dashboard Oct ' 2011
To Be Initiated Phase 1 Concept Evaluation Phase 2 Design Phase 3 Proto Validation Phase 4 Pilot & Pre-launch Phase 5 Launched Closed (without launch)
14
10
19
15
# of Projects 68 22 22 0 1 45 3
Description
|2
10
10
15
20
0
1
16
5
Balance from last mnth
Phase 3
To be Initiated
Total
19
0 0
19
35
14
Phase 4
Phase 1
18
Total Total
Prjs dropped
14
10
12
14
16
18
4
10
Phase 5
Phase 2
CONFIDENTIAL
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1
11
Total
Total Launched / Closed Prjs dropped Prjs moved to ph3 Prjs dropped
0 10
Closed
12 9
1
18 16 14 12 10 8
2
6
8
3 0
6 4 2 0
13
15
Highlights: Total Projects launched (Crt Month) = 0 Total Projects dropped (Crt Month) = 0
|4
Moved to close
32.3%
2.90% 1.50%
13.20%
1.47% 8.80%
5.90%
Total Projs Delayed Jul'11
New Projects added this month in delay list: RPD and RAD Projects delayed
ACPD: Turbo-cor ( Below 200 TR) ACPD: Turbo-cor ( Above 300 TR) ACPD: AHU Margin Improvement PAD: Top Discharge VRF - New Series RPD: New Hard Top DF RPD: New Glass Top DF RPD: New Chest Cooler/ Milk Cooler RPD: Hard Top Freezer 750 L RPD: Cooler cum Freezer RPD: Visi Cooler
CONFIDENTIAL
|5
250
1200
43 11 10
200
150
31
40
1137
100
54
400
50
40
200 229 0
Note : Cost Reduction Projects consist of; 1. FY11-12 VAVE 2. Purchase 3. VAVE small projects.
CONFIDENTIAL
|6
45 40 35 30 25 20 15 10 10 5 0 7 4 2 2 1 1 1 1 1 0 0 0 3 9 24
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Total
CONFIDENTIAL
Training
# of Training Mandays # of Training Mandays
20 18
1591
16 14 12
in '00
307 1265 1279
10 8 6 4 2
0
May 11 Mar 11 Aug 11 Sep 11 Feb 11 Nov 11 Dec 11 Jan 11 Jun 11 Apr 11 Oct 11 Jul 11
1 0
3 4
5
8
12
3 9
11
3 8
10
3 6
11 6
14
1 7
0 6
0 3
0 1
0 0
30 55
88
None
Note : Add Ons are considered to be completed as scheduled. Hence the total number of Add Ons are summed up in green coloumn by default Monthly Meeting Mandays are not included in the above graph. R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL
Add Ons
Target
Completed
|8
CONFIDENTIAL
|9
IT Projects
Planned Project Name Lab Operating System Start Dt Actual Start Dt 8-Aug-11 Planned Finish Dt 17-Oct-11 In Progress Actual Finish Dt Status Remarks 1st level User acceptance testing in progress. Feedback pending. Successfully Implemented
8-Aug-11
8-Aug-11
Completed
Chiller Selection Software Windchill PDM Link upgrade (from 9.0 to 10.0) Mapping Bluebook Process in Windchill project link Time Tracker
15-Jun-11 TBD
30-Nov-11 TBD
In Progress On Hold
TBD
TBD
On Hold
On Hold
18-Oct-11
18-Oct-11
Complete
CONFIDENTIAL
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IT Projects
Planned Project Name Delmia - Digital Factory Start Dt Sep-11 Actual Start Dt Sep'11 Planned Finish Dt TBD Actual Finish Dt TBD In Progress Status Remarks Discussion with TATA / Geometric team for POC. POC to be received by 15-Nov-11 Uploading of questionaries in progress. 1st Level user training done. GO Live by 15-Nov-11
Sep-1
Sep-11
15-Nov-11
In Progress
In Progress
Development complete. Implementation done for Thane & Wada plant. implementation in progess for HP1 ,HP 2, Dadra & Bharuch Software delivered. Testing and inspection results awaited Completed Phase 1 is expected to complete by 15-Dec'11
Oct'11
CONFIDENTIAL
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7
0 4
Note:
The idea "Attachment for reducing surface condensation" will be combined with another idea.
Patent Application No. 2698/MUM/2009 Was due for Publication on 23rd May 2011, but not yet published.
CONFIDENTIAL
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# of Patents
50
45
45 40 35 30 25 20 15 10 5 0
Till FY 11
11
Patents filed before 2011: Vacuum Breaker Assembly Air Conditioning System An Outdoor Unit Of Air -Conditioning System Air Conditioning System For Continuous High Sensible Heat Load Application And Method Thereof Cooling Or Freezing Devices Air Conditioning System For Cold Storage And Method Thereof Energy Recuperative Air Conditioning System For Cold Storage for Flowers/Fruits And Method Thereof Window Air Conditioning System And a Method Thereof
Patents filed in 2011: An Enclosed Space Cabinet Configured For High Sensible Heat Load Application Cooling System And Method For Heat Generating Electronic/ Electrical Object Device and method for reducing surfae condensation. Patents abandoned: System And Method For Suction Pressure Control System And Method Of Controlling Expansion Valve System And Method For Superheat Control
CONFIDENTIAL
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65% 61% 59% 55% 51% 50% 47% 35% 35% 34% 35% 46% 47% 55% 49% 61% 55%
W36
W40
July'11
Aug'11
Sep'11
Oct'11
Highlights
# % Users accounted complete data for all weeks (Jul'11 to Oct'11) # % Users accounted complete data for July'11 (all weeks) # % Users accounted complete data for Aug'11 (all weeks) # % Users accounted complete data for Sep'11 (all weeks) # % Users accounted complete data for Oct'11 (all weeks) # % Users who have never accounted data till today (inc. users who have sent data only for 1 week also) "Go LIVE" actiTIME: Web based time tracing application (Implemented from 1-Nov'11)
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL
20
%
19 % 14 % 42 % 45% 51% 19 % Done
2000 1800 1600 1400 1200 1000 800 600 400 200 0
Process Engineering Electrical Cell PRO-E/PDM Analysis PL
275 393 675 301 140 319 810 1995
Highlights
Total Projetct Working Hrs reported
100
Hrs
5222
Areas of Improvement
206 108
Proto Building
Note : This data consists of the Time reported for Projects only (as per Excel Time Sheet), and doesnot reflect Div Work / other work.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL
Test Lab
TAD
SI
181.5
PAD
PAD
143.2
Total hrs
150
Total hrs
100
100
83.5 44.5
50
50
9.25
7.7
0.5
12,2
Electrical Cell
Electrical Cell
PRO-E/PDM
Process Engineering
Analysis
Test Lab
Analysis
Proto Building
100
ACPD
150
RAD
112.2
Total hrs
38.7
30.5
SAC 3 Star (Existing R24 )/ MCHX / R-22 (2.0 TR) Total hrs 139.5
360.5
40
32
100
30
58
50
70.5
20
26.5
28.2
10
15.75 10
9
0
1.5
Electrical Cell
Process Engineering
PRO-E/PDM
Electrical Cell
Process Engineering
PRO-E/PDM
Analysis
Analysis
Proto Building
Test Lab
Proto Building
Note : The data consists only 40% of the users (received data). Such analysis is carried for all the projects.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL
Test Lab
PL
PL
SI
SI
Test Lab
PRO-E/PDM
Process Engineering
Proto Building
PL
PL
SI
SI
69
TOPEX
Operating Report TOTAL DEE Total ODE Depreciation TOPEX H1 371 476 78
1002
Note : H1 expenditure on samples = 86 Lakhs H2 targeted expenditure on samples = 40 Lakhs (out of which 10 Lakhs already exhausted in Oct'11). Therefore; samples to be ordered if only really required.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL
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Plan of Action
CONFIDENTIAL
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Lab Utilization
# % Lab Utilization (Oct'11)
150% 127% 120% 100% 90% 110% 100% 100% 100%
60%
30% 0% 0% Thane 5 Tr Thane Chiller Dadra 7.5 Tr Dadra 3.0 Tr Wada 5 Tr Wada 8 Tr 0% 0% 0% 0% 0%
Lab Thane 5 Tr Thane Chiller Dadra 7.5 Tr Dadra 3.0 Tr Wada 5 Tr Wada 8 Tr
Remarks Wac 1.0tr,1.5tr, Hansol unit, Viola split mock up test 320Tr, 240Tr chiller AHRI Pretest, Flow meter calibration in 2nd week. Lab upgradation started from 15th Sep. Lab upgradation started from 15th Sep. Lab Shut down due to 8tr Lab accident to take preventive counter measure in 5 Tr Lab Lab was under fine tuning, after accident on 8th. lab is not operational
Note : 100% Lab Loaded (Green Column) represents the Lab availability for that period.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL
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Lab Utilization
# Shiftwise Lab Utilization (Oct'11)
12 10 10 10 10 9.00
10
12
12
10
8 6
5 4 4 4
3 2 2 2
2 0 0 0
2 0 0 0 0 0 0 0 0 0 0 0 0 0
WK 1
WK 2
WK 3
WK 4
WK 1
WK 2
WK 3
WK 4
WK 1
WK 2
WK 3
WK 4
Thane 5 Tr
12 12
Thane Chiller
10 9
Dadra 7.5 Tr
10
10
8 7
5 4 3 2
2 0 0 0 0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0 0 0 0 0
WK 1
WK 2
WK 3
WK 4
WK 1
WK 2
WK 3
WK 4
WK 1
WK 2
WK 3
WK 4
Dadra 3.0 Tr
Wada 5 Tr
Wada 8 Tr
CONFIDENTIAL
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PMO Update
Weekly Project update Phase "0" Conceptualization Report Tracking and Analysis actiTIME implementation and training / handholding Time Tracking Report Analysis
CONFIDENTIAL
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