Support For Manufacturing & Operations and Vision 2020

TECHNOLOGY VISION
Support for
AMERICAN CHEMICAL SOCIETY AMERICAN INSTITUTE OF CHEMICAL ENGINEERS CHEMICAL MANUFACTURERS ASSOCIATION COUNCIL FOR CHEMICAL RESEARCH SYNTHETIC ORGANIC CHEMICAL MANUFACTURERS ASSOCIATION
20 20
The U.S. Chemical Industry
Manufacturing & Operations

and
Vision 2020
Vision 2020 and Manufacturing & Operations

Technology Vision 2020: The US Chemical Industry
U.S. chemical companies must innovate and change to keep competitive in the global environment.
An
initiative to leverage resources through the collaborative efforts of industry, government, and academe and focus them on priority targets identified by the chemical industry.
Developed in a joint effort by the following associations:ACS, AIChE, CCR,
SOCMA, ACC (CMA), DOE/OIT Web Site: http://www.aiche.org/industry/vision2020/index.htm AIChE has thrust to increase relevance of offerings to Industry and has integrated its Vision 2020 activities under the umbrella of Manufacturing & Operations
Vision 2020 Focus Areas

New Chemical Science & Engineering Technology
Chemical Science
- Chemical Synthesis
TECHNOLOGY VISION
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- Bioprocesses & Biotechnology - Materials Technology
Enabling Technologies
- Process Science & Engineering Technology(AIChE) - Chemical Measurement - Computational Technologies
New
Supply Chain Management (AIChE)

Information Systems Manufacturing & Operations (AIChE)
New

AIChE Team Members: Earl Beaver, BRIDGES to Sustainability George Liebermann, Xerox Ronald Mack, G D Searle John Oleson, OCI Peter Pujado, UOP Rex Reklaitis, Purdue Jo Rogers, AIChE Paul Scheihing, DOE/OIT, Chemicals Team Leader Steve Weiner, PNNL & LCC Chair

This afternoons agenda: AIChE and Vision 2020 and Manufacturing and Operations - Jo A Retrospective of Vision 2020 and a View of the Future - Earl Chemical Industry Operations - John Wrap-up - Jo
Please join us after the presentations for refreshments and an opportunity to chat with team members
TECHNOLOGY VISION
Support for
20 20
Manufacturing & Operations

and
Vision 2020
WORKSHOPS & ROADMAPS

In support of Process Science and Engineering Technology:
Separations
Membranes, Adsorption, Separative Reactors(1998) Distillation, Extraction, Crystallization(1998) Bioprocessing(1999) Ion Exchange & Dilute Solutions(1999)
Reaction Engineering(1999) Vision 2020 Next Steps (2000)
PUBLICATIONS
In support of Process Science and Engineering Technology:
Vision 2020: 2000 Separations Roadmap(1998, 2000)

on AIChE web as pdf file
Emerging Separation and Separative Reaction Technologies(1999)

available through AIChE, Amazon.com & Barnes & Noble.com
Vision 2020: Reaction Engineering Roadmap (2001)

will be published in Q1, 2001 and available as pdf file on AIChE web
In support of Manufacturing and Operations:
Total Cost Assessment Methodology (2000)

available through AIChE as hard-copy and spreadsheet version; methodology
on AIChE web as pdf file
Pollution Prevention: Methodology, Technologies and Practices (1999) Baseline Sustainability Metrics for Industry
metrics and interim reports available through AIChEs web site
Numerous CCPS publications CWRT Publications
PROJECTS
A Methodology
for Combining the Principles of Inherent Safety and Pollution Prevention and Green Chemistry in the Design of Manufacturing Processes Benchmark Metrics for Industry Process Safety Incident Database (CCPS) Plant Equipment Reliability Database (CCPS) ProSmart: Continuous Measurement of Process Safety Management (CCPS)
TRAINING & CONTINUING EDUCATION

Plant Design & Construction (13 courses) Plant Operations (6 courses) Environmental Protection (4 courses) Process Safety (22 courses) Management of Change (CCPS)
COMMUNICATING THE MESSAGE

In support of AIChE role in Vision 2020:
Washington Forum: The Future of the Chemical Industry Technology Vision 2020, Chicago Annual Meeting, Nov. 13, 1996 Reception and Briefing at Spring 1998 AIChE Meeting (New Orleans, LA) Reception and Briefing at Fall 1999 AIChE Meeting (Dallas, TX) on Manufacturing and Operations Technologies Vision 2020 talks at AIChE local sections Web Site
The path forward for AIChE in support of Vision 2020 Manufacturing and Operations...
Operational Excellence Program
Operational Excellence - Responding to Vision 2020

Support the development of technologies and tools to help industrys needs for flexible, energy efficient, safe and environmentally-sound (i.e. more sustainable) manufacturing facilities.
A resource for tools and information to help technical professionals (AIChE members and potential members) who develop, design and operate facilities and those charged with the continuous improvement of processes. Support industrys goals for operational excellence
Potential AIChEs OE Activities

Tools and Metrics for Sustainable Industry: Improving operational excellence (energy savings and integration, fuel efficiency, productivity, reliability, supply chain improvement, waste minimization) and safety(inherently safer manufacturing); baseline metrics for industry; practical targets for energy and material intensities. Best Practice Tools, Information Resources and Training Programs for ChEs in Industry and Plant Operators: AIChE/ITA products and services packaged and disseminated through AIChE (call center, website, continuing education courses, topical conferences and workshops at AIChE meetings). Knowledge Advancement: Raise awareness of emerging technologies supporting Vision 2020 through Chemical Engineering Technology Operating Council, Programming and other OCs as appropriate.
Priority Topics Identified by AIChE Vision 2020 Team at June 7th 1999 Meeting
Leveraging AIChEs Operational Excellence through Partnerships
Supporting the U.S. Chemical industrys Technology Vision 2020 in partnership with the Department of Energys Industries of the Future initiative
DOE/OIT - Industries of the Future

Chemicals, Petroleum Refining, Forest Products, Glass, Metal Casting, Steel, Mining & Agriculture DOE/OIT Portfolio: - BestPractices tools, software, case studies,
information and training curriculum - IOF emerging technologies - DOE market studies: motor, steam and CHP systems - DOE technology assessments: pinch studies, industrial heat pumping, combustion technologies, etc.
AIChEs OE Partnership Concept and Relationships

Strategic Direction by Vision 2020 Teams The Customers Industries employing ChEs AIChE Vision 2020 and M&O Team
AIChE members (50K)

AIChEs ITA sponsors DOE/IOF plants and companies
Chemical Industry Steering Group
AIChEs Operational Excellence Program
Support DOE/OIT IOF teams IOF BestPractices, etc. Plant Outreach Project Support
Other Future Partners
Support & Coordination

AIChE Staff and ITAs Meetings; Topical Conferences Continuing Education Chemical Engineering Progress ITA activities (CWRT, CCPS, DIPPR)
Benefits
Benefits to AIChE: Added-value to AIChEs Industry membership; more tools and products to
offer members in industry New program content for membership at National meetings and local sections
.Plus Support from DOE: Cost-share with Industry retired industry executive expenses.
Cost-share with Industry on specific projects guided by AIChEs OE Partnership.
Benefits to Vision 2020:

Filling a void by beginning to implement parts of the Manufacturing and
Operations element of Vision 2020 Clear and expanded role for AIChE in industrial relevance

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TECHNOLOGY VISION

The U.S. Chemical Industry

Manufacturing & Operations

Vision 2020 and Manufacturing & Operations

Developed in a joint effort by the following associations:ACS, AIChE, CCR,

Vision 2020 Focus Areas

- Bioprocesses & Biotechnology - Materials Technology

The U.S. Chemical Industry

Supply Chain Management (AIChE)

Vision 2020 and Manufacturing & Operations

Vision 2020 and Manufacturing & Operations

The U.S. Chemical Industry

Manufacturing & Operations

WORKSHOPS & ROADMAPS

Reaction Engineering(1999) Vision 2020 Next Steps (2000)

Vision 2020: 2000 Separations Roadmap(1998, 2000)

Emerging Separation and Separative Reaction Technologies(1999)

Vision 2020: Reaction Engineering Roadmap (2001)

In support of Manufacturing and Operations:

Total Cost Assessment Methodology (2000)

on AIChE web as pdf file

metrics and interim reports available through AIChEs web site

Numerous CCPS publications CWRT Publications

TRAINING & CONTINUING EDUCATION

COMMUNICATING THE MESSAGE

Operational Excellence Program

Operational Excellence - Responding to Vision 2020

Potential AIChEs OE Activities

Leveraging AIChEs Operational Excellence through Partnerships

DOE/OIT - Industries of the Future

AIChEs OE Partnership Concept and Relationships

AIChE members (50K)

Chemical Industry Steering Group

AIChEs Operational Excellence Program

Support & Coordination

Benefits to Vision 2020:

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