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    Instrument (Conveyor System)

    Uploaded by

    Ng Kong Han
    experiment on sensor for conveyor system

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd

    Instrument (Conveyor System)

    Uploaded by

    Ng Kong Han
    36 views26 pages
    experiment on sensor for conveyor system

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    PPTX, PDF, TXT or read online from Scribd

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    experiment on sensor for conveyor system

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    36 views26 pages

    Instrument (Conveyor System)

    Uploaded by

    Ng Kong Han
    experiment on sensor for conveyor system

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 26

    Instrumentation and Measurement Techniques

    1.0 Introduction 2.0 Application Selection 3.0 System Development Methodology 4.0 Hardware Selection - Sensor Selection -Working Principle of Sensor -DAQ -Hardware Setup -Design of Conveyor System 5.0 Software Development -Algorithm Flow Chart -Calibration -Front Panel & Block Diagram 6.0 Conclusion

    Introduction & Application Selection


    Objective: * To design and develop an instrument. Physical Quantities Selection: * Displacement * Speed Application Selection: * Conveyor System Sensors Selection: * Linear potentiometer * Hall-effect sensor

    System Development Methodology


    Planning

    Analysis

    Design

    Implementation

    Hardware Selection
    Advantages Linear Potentiometer Hall Effect Sensor

    Easily available.

    Non-contact operation so there is no wear and friction.

    Low cost.

    Can be used over wider range of speed operation.

    Easy to understand and use. High amplitude output. Proven technology.

    Able to measure zero speed. Immune to dust, air, water. Wide temperature range. Highly repeatable operation.

    Linear Potentiometer:

    Hall-Effect Sensor:

    White wire ( To convert analog signal to digital signal) connected to the AI0 for linear potentiometer sensor and A11 to the Hall-Effect sensor

    Red Wire (Supply voltage to sensor) Connected to 5V


    Black Wire Connected to the ground

    Conveyor belt
    Linear potentiometer

    Linear potentiometer senses the displacement caused by the mass. measured and translated into mass reading through the LabVIEW program.

    Hall Effect sensor produce one output per revolution. translated into the speed reading through the LabVIEW program.

    Software Development
    Start Read speed Read mass

    m/s

    RPM

    mm

    kg

    = 0.1885

    = 60

    = 5

    1.726 6 0.1141

    Display mass

    Display speed

    Display speed m > 11 kg Yes

    No

    No

    m > 9 kg Yes

    m < 9 kg Yes

    Overload

    OK

    Underload

    Stop

    Displacement(m m) 0 1 2 3 4 5 6 7 8 9 10

    Voltage(V)
    6

    Voltage vs Displacement
    5

    4.90884 2.92276 2.09777 1.52741 1.38482 1.12001 1.03853 0.92650 0.82465 0.69224 0.32558
    Voltage, (V)

    3 y = -0.3382x + 3.3065

    0
    -1

    6
    Displacement, (mm)

    10

    12

    = 0.3382 + 3.3065 , = 0.3382 /

    Displacement(m m) 6 7 8 9

    Voltage(V) 1.03853 0.92650 0.82465 0.69224

    = 0.1141 + 1.726

    , = 0.1141 /

    Voltage vs Displacement
    1.2 1 Voltage,(V) 0.8 0.6 0.4 0.2 0 y = -0.1141x + 1.726

    Sample calculation at 7mm: Gradient, m = -0.1141 y-intercept, c= 1.726

    4 6 Displacement, (mm)

    10

    From Newtons second law: F = mg-------(1) From Hookes law: F = kx-------(2) (1)=(2) mg = kx m = (k/g) x

    Let m = 15kg and Xrange = 0.003m m = (k / 9.81) (0.003) k = 49050 N/m

    m = ( 49050/9.81)x

    m = 5000x-----(m)
    m = 5x-----(mm)

    Using offset 6 mm,


    x = [(v-c)/m] - 6 Hence,

    = 5
    When x = 7.007,

    m = 5[(7.007) -6] = 5.035kg

    1.726 6 0.1141

    5.035kg will displaced 1 mm. As 3 mm are used, thus it will reach


    max mass of 15.015kg.

    Displacement (mm)
    1 2 3

    Expected mass reading (kg)


    5.035 10.070 15.105

    The average frequency is about 4 RPS, or 240 RPM. This reading can be verified by another sensor, which is the tachometer. A tachometer is an instrument measuring the rotation speed of a shaft or disk, as in a motor or other machine. The reading shown by the tachometer is about 4 RPS too.

    Period, T Rotational speed,

    1 = ( 1 ) 60 = = 60 1 =

    Linear potentiometer

    Circumference,
    = 2 Assuming R = 0.03 m. Speed, = = 60 2(0.03)

    1 = 11.3097 = 0.1885 / 60

    THANK YOU

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