Production Methods: Ladon Swann Mississippi-Alabama Sea Grant Consortium Auburn University

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Production Methods

LaDon Swann Mississippi-Alabama Sea Grant Consortium Auburn University

Production Methods
Ponds Raceways Cages and Pens Recirculating systems

Levee Ponds
Levee ponds are the most common fish production method Common food species
red drum catfish trout and salmon hybrid striped bass tilapia cobia

Levee Ponds
Site selection
topography pesticides utilities drainage wetlands clay content

Construction
levee depth slope water drains

Production rates

Types

Site Selection
Time spent analyzing a site is time well spent. Many problems associated with levee ponds can be traced back to poor site selection.

Site Selection
Criteria
topography
gentle slope

pesticide residuals
test

utilities
essential

Site Selection
Criteria
drainage
locate for gravity drainage

wetlands
regulatory difficulties

clay
10-20% is idea, but good ponds can be constructed with less or more.
depends soil composition

Types
Spawning
less than 1 acre easy to drain/fill

Fingerling
1-5 acres easy to drain/refill

Finishing
5 acres or larger draining
continual -- no batch -- yes

1-5 1

Spawning

Fingerling

Finishing

Construction
Ponds last decades when properly constructed. $3-5 K per acre Components
levee depth slope water supply drains

Levee
Core trench
dug to anchor levee to existing topography core depth equal depth of pond filled with high clay content soil compacted

Levee
Remove soil from central part of pond to construct levees Add 8-10 layers Compact

Levee
20 ft wide main
harvesting equipment

16 ft wide side
feed trucks

Slope
Horizontal distance in feet for each foot of height or a2 + b2 = c2 or s = Rise/Run 3:1 minimum inside

Depth
Shallow end
2.5-3.5 ft prevents rooted plant growth

Deep end
6-7 ft (drain) prevents unnecessary draining to harvest

2.5-3.5

6-7 ft

Freeboard
Freeboard
height of the levee from the water surface to the top of the levee 2 ft

2 ft recommended
prevents overflow erosion control

Water Supply
Ponds should be able to fill in 7 days or less Use gate or alfalfa valves to control flow

Drain
Ponds should able to completely drain in 2 days or less. PVC pr galvanized Anti-seep collar
prevents seepage around drain pipe collar should be 3 times the diameter of the pipe

Drain
Swivel drain Vertical standpipe

Production Rates
Variables
Increased Yields

feed aeration harvest method


continual batch

1,000 to 10,000 lbs./acre

No Inputs

Feed

Feed Aeration

Feed Aeration Continual Harvesting

Raceways
Site selection
water supply location topography

Construction
material dimensions earthen construction concrete construction

Types
series parallel

Production rates

Site Selection
Water supply
use large quantities of water gravity springs are most economical

Location
near water supply

Topography
8-10 percent slope 18-24 inch water drop

Types
Series
flow through multiple races

Parallel
flow through one race
Series

Parallel

Construction
Materials
any non-toxic material must hold water

Concrete

Earthen

Dimensions
Ratio of 30:3:1
aids in water flow self-cleaning easier harvest
For Example: 120 ft x 12 ft x 4 ft

12 ft

120 ft 4 ft

Production Rates
Variables
Increased Yields

feed aeration harvest method


continual batch

20,000 to 45,000 lbs./ft3/sec.


(449 gals/min)

No Inputs

Feed

Feed Aeration

Feed Aeration Continual Harvesting

Cages
Site selection
water sources water quality

Construction
bag frame feeding ring lid floatation

Types
round rectangular

Placement Production rates

Site Selection
Types
Farm Ponds Bays and Fiords Open Ocean

Specifications
Freshwater
1 acre minimum 4-5 ft. average depth

20 acre barrow pit

Saltwater
70-100 ft

Types
Types
Small cages Large net pens

Size
is based on economics and management

Construction
Sizes
small cages less than 200 ft3. large net pens for near and offshore production

Materials
non-toxic durable retains fish allow floatation

Salmon net pens

Cage Placement
Specifications
open areas of water to allow good circulation provide space between cages number depends on size of pond (carrying capacity)

Production Rates
Variables
feed aeration harvest method
continual batch

Carrying capacity

10-20 lbs. per ft3 no more than 1,500-2,000 lbs./acre

Increased Yields

No Inputs

Feed

Feed Feed Aeration Aeration Continual Harvesting

Recirculating Systems
Site components
pump house emergency generator 3 phase electricity bulk feed storage oxygen supply building

System components
oxygen biological filter buffering system heaters/chillers solids filter lighting tanks

Production rates

Site Components
Building Water Electricity
3 phase

Other
bulk feed oxygen tanks emergency generator

Building
Pole barn
enclosed or semi-enclosed
access foam insulation moisture proof floor drains

Electricity
3 phase electricity
electricity is a major cost and 3 phase will reduce the expense

Emergency generator
in event of power outage there is a 30 minute window to restore power to system.

System Components
Primary
biofilter solids filter tanks pump buffering system oxygen pumps heaters/chillers lighting

Secondary

Biological Filter
Function
nitrification oxidizes ammonia and nitrite to nitrate

NH3

1 O2 nitrosomonas

NO2-

1 O2 nitrobacter

NO3-

Solids Filter
Types
sand filter settling chambers inclined tubes screen filters

Function
settleable (feces and food) also some suspended

Tanks
Criteria
non-toxic durable corrosion resistant

Materials
fiberglass concrete plastic glass others with liners

Pump
Types
impeller driven airlift

Purpose
to return water through system usually placed after biofilter

Oxygen
Sources
aerators
agitators blowers ventura pumps

oxygenation
packed towers U-tubes cones

Packed tower

Bicarbonate Drip
Rational
CO2 from respiration nitrification is an acidifying process

Purpose
add alkalinity to water

Other Components
Lighting
low light levels reduce stress to fish

Heaters/chillers
depending on species

Production Rates
Variables
feed aeration harvest method
continual batch

to 1 lb./gallon

Increased Yields

No Inputs

Feed

Feed Feed Aeration Aeration Continual Harvesting

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