Scribd
Upload
56 views13 pages

QC Chapter 3 Cont'd

This document discusses analyzing process capability by calculating capability indices. It defines the Cp, Cpk, Cpl, and Cpu indices, which indicate whether a process is capable of meeting specifications. An example is provided to calculate these indices for an extrusion machine's temperature process based on collected data. The results show the process has a Cp value less than 1, indicating the process is not capable. The Cpk value is also less than Cp, meaning the process average is not centered within specifications. The conclusion is that the temperature process is not capable based on the capability analysis.

Uploaded by

Nur Adilla
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
56 views13 pages

QC Chapter 3 Cont'd

This document discusses analyzing process capability by calculating capability indices. It defines the Cp, Cpk, Cpl, and Cpu indices, which indicate whether a process is capable of meeting specifications. An example is provided to calculate these indices for an extrusion machine's temperature process based on collected data. The results show the process has a Cp value less than 1, indicating the process is not capable. The Cpk value is also less than Cp, meaning the process average is not centered within specifications. The conclusion is that the temperature process is not capable based on the capability analysis.

Uploaded by

Nur Adilla
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 13

ANALYSIS OF PROCESS CAPABILITY

A process in "A STATE OF STATISTICAL CONTROL"


special causes is eliminated

PROCESS CAPABILITY
process performance to fulfill specification limits
Data variable :

or


with process spread :
Estimating Process Variation
2
d
R
=
4
c
s
=
3
PROCESS POTENTIAL
Process Capability Index =

C
p
< 1.0 not capable process
C
p
= 1.0 marginally capable process
C
p
> 1.0 capable process

Usually C
p
> 1.33 meaning that the process is capable
6
LSL - USL
spread actual
spread allowable
C
p
= =
CAPABILITY INDEX
Figure 1.
C
p
< 1.0
C
p
= 1.0
C
p
> 1.0
X
X
X
LSL USL
LSL USL
PROCESS PERFORMANCE
(

=
o

o

3
LSL -
,
3
- USL
Minimum C
pk
CAPABILITY INDEX
If C
pk
= C
p
meaning that the process is centered
within specification limit.
Figure 2.
Both have same value of C
p

but different C
pk

Process mean
LSL USL
Process mean
LSL USL
ONE-SIDED TOLERANCES
LSL :

USL :


3
LSL -
C
pl

=
3
- USL
C
pu


=
CAPABILITY INDEX
C
pk
= Minimum (C
pl
,C
pu
)
Example :
An extrude machine is measured for the
temperature three times daily for 20 days
(data in the next slide). The process
temperature specifications is 200 10
o
C
and statistically operates. Determine the
process capability.
Subgroup x
1
x
2
x
3
x-bar R
1 200 210 202 204.00 10
2 190 206 205 200.33 16
3 206 201 195 200.67 11
4 205 204 205 204.67 1
5 193 199 194 195.33 6
6 210 203 185 199.33 25
7 207 198 209 204.67 11
8 204 201 203 202.67 3
9 200 198 204 200.67 6
10 188 196 207 197.00 19
11 203 185 200 196.00 18
12 209 203 202 204.67 7
13 200 217 208 208.33 17
14 198 205 210 204.33 12
15 203 198 193 198.00 10
16 199 195 203 199.00 8
17 215 200 198 204.33 17
18 200 204 200 201.33 4
19 208 207 200 205.00 8
20 197 198 206 200.33 9
Total 4030.67 218
Subgroup
S
a
m
p
l
e

M
e
a
n
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
210
205
200
195
190
_
_
X=201.53
UCL=212.68
LCL=190.38
Subgroup
S
a
m
p
l
e

R
a
n
g
e
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
30
20
10
0
_
R=10.9
UCL=28.06
LCL=0
X bar R Chart
( )
( ) 44 0 C , C C
44 0
44 6 * 3
53 201 210
C
60 0
44 . 6 * 3
190 53 . 201
C
52 0
44 . 6 * 6
190 210
C
44 . 6 693 1 20 218 d R
53 . 201 20 67 4030 x
190 10 200 LSL
210 10 200 USL
pu pl pk
pu
pl
p
2
.
.
.
.
.
.
.
.


= =
=

=
=

=
=

=
= = =
= = =
= =
= + =
Minimum
o

Capability Index Analysis


Conclusion :
C
p
< 1.0 proses is not capable
C
pk
< C
p
process is not centered within spec.
limit
216 208 200 192 184
LSL TARGET USL
Process Data
SampleN 60
StDev(Within) 6.43828
LSL 190
Target 200
USL 210
Sample Mean 201.533
Potential (Within) Capability
CCpk 0.52
Cp 0.52
CPL 0.60
CPU 0.44
Cpk 0.44
Analisis Kapabilitas Proses
( ) ( ) o = * 3 LSL Target , Target USL Min CC : Note
pk

You might also like