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Internship Report

Texport Syndicate Pvt Ltd is an apparel manufacturing company headquartered in Mumbai, India with manufacturing facilities located in Bangalore, Mumbai, and Tirupur. The company has two divisions: woven garments and knit wear. It has a client list that includes major retailers like Walmart, Gap, Target, American Eagle, and H&M. The company uses a CAD/CAM system for pattern grading and employs over 9,000 workers across its factories. It has in-house production capabilities like sewing, finishing, and laundry to manufacture products like shirts, trousers, shorts, sweaters, kids wear, and ladies wear.

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0% found this document useful (1 vote)
997 views20 pages

Internship Report

Texport Syndicate Pvt Ltd is an apparel manufacturing company headquartered in Mumbai, India with manufacturing facilities located in Bangalore, Mumbai, and Tirupur. The company has two divisions: woven garments and knit wear. It has a client list that includes major retailers like Walmart, Gap, Target, American Eagle, and H&M. The company uses a CAD/CAM system for pattern grading and employs over 9,000 workers across its factories. It has in-house production capabilities like sewing, finishing, and laundry to manufacture products like shirts, trousers, shorts, sweaters, kids wear, and ladies wear.

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veenaos
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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ARMY INSTITUTE OF FASHION AND DESIGN

BANGALORE

TEXPORT SYNDICATE PVT LTD


BANGALORE PRESENTED by VEENAVENUGOPAL

Texport Syndicate has strategic global representation with its corporate head quarters located in Mumbai , India: and manufacturing facilities located in Bangalore, Mumbai and Tirupur, India. Additionally , Texport syndicate is represented in North America by Key Apparel In New York , USA.

Cont.
Two Divisions 1 .Woven Garments 2. Knit Wear

ORGANISATION STRUCTURE
MD GMFINANCE

DIRECTOR

GM-PRODUCTION

GM-HR

GM-MARKETING

CLIENTS
Since 1978, company have built enduring relationship with worlds biggest players like.

WAL MART GAP MOTHER CARE BOPP HARLEY WATSON AMERICAN EAGLE TARGET NAUTICA A&F H&M ANN TAYLOR TOMMY HILFIGER J C PENNY GEORGE DISNEY ARROW IZOD

DEPARTMENT-WISE PROCESS FLOW


Merchandising department Sampling department Production planning department Fabric main store (godown) Fabric sub store Cutting department Ticketing and bundling Stitching department Finishing section Quality control Packing

In-House Production
Japanese Made Juki, Brother and Singer Machines with specialized ancillary machines supported with modern laundry/ finishing embroidery machines. 9 Million Pcs. Woven garments in 2005. Factories are designed to produce Shirts, Blouses, Shorts, Trousers and Outerwear. 12 Million Knit Garments in 2005. Over 300 administrative and Quality Assurance staffs manage all factories. Over 9000 skilled workers are permanently employed with proper welfare facility, observing Human Rights Issue requirements.

Quality Assurance System

Quality Assurance Team overseas Fabric Weaving centers constantly in order to produce flawless fabric Each factory is under the vigilance of independent Q.A. Team. Every yard of fabric and each garment is passed through quality control department.

CAD/ CAM & Pattern Grading

The company has advanced Investonica system for Pattern Grading and preparing markers, to ensure maximum fabric utilization, for bulk production in factories.
System also designs Textiles for Weaving and Printing supported by the Drape and Weave System.

Merchandising Division

Managed by qualified technically experienced staff, supported by professional Textile Technologists for Sourcing the Fabric/Accessories. Sampling Department - Well equipped sampling section with a capacity of 200 garments per day.

FABRIC STORE
Texport syndicate has a centralized main fabric store located at TS-IV. All fabric and interlining is received by the main fabric store and distributed further to various units according to required quantity. All the units have fabric sub stores locate in the unit itself.

CUTTING DEPARTMENT
PROCESS FLOW..
Receive package file Marking (manual cutting) or lay plotter marker (auto cutting) Receive total order quantity

Divide total quantity into lays

Cutting Maintain the record of the lays cut in minusing register

Issue lay slip to the spreader

Lay brown sheet, set length and put two to three plies Get Q.C. approval for length, width, and continue spreading once approved

Sorting Bundling and numbering

Part banking and issue to sewing Give lay slip and lay report to cutter

IED

Batch setting Machine layout Skill matrix Thread consumption SAM Target Needle consumption

SEWING DEPARTMENT

Bundle dispatch Feeding helpers Inline checking Assembling End line checking Final QC

FINISHING
Batch Receiving Counter checking Kaja and bartack Send for washing (If wash prog..) After wash checking Button mark & sew Trimming Ironing Middle checking Final Checking Presentation checking Measurement checking Tagging Poly bag packing Carton packing

WASHING
Washing machine Hydro extractor Tumble dryer Type of washing Stone wash Enzyme wash Crack wash PP wash

In-House Laundry

Ultra Modern Laundry for processing our garments. Capacity - 12,000 garments per day.

PRODUCTS
SHIRTS TROUSERS SHORTS SWEATERS KIDS WEAR LADIES WEAR

THANK YOU

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