SIP at IOCL
SIP at IOCL
SIP at IOCL
2011-13
Guide Prof. Kalpana Kumaran
PROJECT TITLE:
Management,
Lubricants
at
all
India
of
level,
Indian
of
Oil
Division
Corporation Limited
Ministry of Petroleum & Government of India Began as a merger between Indian Refineries Ltd. and Indian Oil Company Ltd. in 1964 Now, a Maharatna Company worlds 98th largest company by revenue, according to Fortune Global 500 list of 2010-11
Is
into
both
Upstream
&
Downstream
Pipelines
Natural Gas Research & Development Marketing International operations
WHY i2?
PwC advised IOCL to go for JDAs i2
Technologies SCM software, based on the degree of customization offer & cost benefits. IOCLs Systems dept. developed in-house a production scheduling software APS i.e. Advanced Planning & Scheduling, that uses the i2 modules Other SCM software application competitors in the market, considered by IOCL
SAP Manugistics
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APS MODULES
1. DEMAND MANAGER
Objective Used for Systematic consensus forecast generation process at SKUCustomer-Month level Input Sales history of past 2-3 years, categorized monthly, Sales targets Output Annual and Monthly Demand
2. FORECAST NETTING
Objective To profile the Monthly forecasts from Demand and Manager, net into Weekly on forecasts, them, based
Planning
&
Deployment
Planning
3. INVENTORY PLANNING
Objective To arrive at Safety Stock targets at different supply locations like Plants, CIPs, Depots, Terminals, DOLGs, etc. Input Demand Forecasts from Demand Manager details module, Customer-SKU-Supply location mapping, lead times, Buffer group
4. MASTER PLANNING
Objectives Cost Optimization, have min.
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PRODUCTION SCHEDULING
Objectives Generate feasible optimized
production
plants
schedule
to
meet
customer
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5. DEPLOYMENT PLANNING
Objective Reduce safety stock violations,
6. TRANSPORTATION PLANNING
Objectives Timely dispatch of required SKU
RECOMMENDATIONS
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DM The accuracy for demand forecasts is only about 40-50 %, resulting in losses for the company. It must be improved.
PS This module cant handle pre-checks at plants like labour availability, working hour constraints, etc. currently done manually. Whenever PS isnt able to schedule
production plan for all demands, it doesnt give elaborate reasons for the same.
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THANK YOU!
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