Presentation On Quality Assurance, Certification & Licencing Process

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QUALITY CONTROL, CERTIFICATION, LICENCING PROCESS OF FISH PORODUCT

RAM KUMAR PDP trainee, kolkata centre [email protected]


GUIDE:- Dr. G H Pailan

Quality assurance
Provide consumer protection and ensure that all foods during production, handling, storage, processing, and distribution are safe, wholesome and fit for human consumption;

Consumer

Safety

Public health

Industry

Certification Process
ISO22000:2005 Process
Certify the industry Product IFS HACCP BRC

HACCP
PRE REQUISITE PROGRAMMES SSOP GMP

1. Cleaning

5. GMP, SSOP, code of practice

2. Pest control

pre-requisite programs(PRP)
4. Product identification & traceability

3. Training

CURRENT GOOD MANUFACTURING PRACTICES (C.G.M.P.)

Disease control

Training and education

1. Personnel

Cleanliness

Supervision

Sanitation of Food Contact Surfaces Cleaning and sanitizing substances used and storage of toxic chemical Storage and handling cleaned potable equipments and utensils

3. SANITARY OPERATIONS

Hand washing and sanitizing facilities Toilet Facilities


Water Supply and Ice Manufacturing

Disposal of Solid Waste

4. SANITARY CONTROLS

Plumbing

Sewage Disposal

5. WAREHOUSING AND DISTRIBUTION

HACCP - Answers 3 questions

H nalysis A C ritical C ontrol P oint

azard

WHAT hazards can enter the product? Where do these hazards occur? How can we control or eliminate these hazards?

EX:-IDENTIFICATION OF HAZARD

IDENTIFICATION OF HAZARD

Control measure hazard

Validated

YES

Monitoring feasible
Y E S

Successive control
N O

YES

Specifically designed

YES

Hazard level reduction

HACCP

Biological pathogenic bacteria(Salmo nella, Vibrio cholerae) viruses worms

Chemical

Hazards

Histamine Heavy metals Pesticides Antibiotics Dyes Mycotoxin

Physical Bolts and nuts Metal Fragments Sand

Production

Sales

Shipping

HACCP TEAM
Maintenance Quality Assurance

Sanitation

7 principles of HACCP
1.Hazard analysis, preventive measures. 2. Identify critical control points (CCP). 3. Establish critical limits. 4. Establish monitoring procedures. 5. Initiate corrective actions.

6. Establish inspection procedures.


7. Establish filing and record-keeping procedures.

HACCP 12 STEP Plan .

Assemble HACCP team Describe product Identity intended use Construct process flow and plant schematic

On site verification of flow and schematic

List hazards associated with each process step principle #1 Apply HACCP decision tree to determine CCPs (Principle #2) Establish critical limits (Principle #3)

Establish monitoring procedures (Principle #4)


Establish deviation procedures (Principle #5) Establish verification procedures (Principle #6) Establish record keeping/documentation (Principle #7)

10

11

12

ISO 22000 standard - Requirements

Section 4: Food Safety Management System (FSMS) General Requirements

Section 5: Management Responsibility

Section 6: Resource Management

Section 7: Planning and Realization of Safe Products

Section 8: Validation, Verification and Improvement of the Food Safety Management System

CERTIFICATION PROCESS
Formation of a quality management group | Hazard Analysis | Audit of present system elements | Estimation of resources and total period of time required for the project including certification | Formation of project organization | Preparation of Quality Manual (levels 2 and 3) to be included in departmental manuals i.e. table of contents | Decision on time schedule for preparation of departmental manuals | CONT..

Establishment of working groups for the preparation of the individual procedures and instructions | Commenting, reviewing, approving and issuing procedures and instructions | Implementation of procedures and instructions | First approach to certifying body | Internal auditing | Corrections, adjustments etc. | Further training of staff | Certification

Conclusions
Quality assurance provide consumer protection and ensure that all foods during production, handling, storage, processing, and distribution are safe, wholesome and fit for human consumption. There is two types of certification in fish product
I. Process certification II. Product certification

Ram Kumar.

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