cranes

e-chainsystems and chainflex cables for cranes safe power...safe data...safe operation...save money... ...07.2012...www.igus-cranes.com...plastics for longer life...

...e-chainsystems...chainflex...iglidur.igubal.xiros.drylin...

Cost down...life up!

Improve technology and reduce costs! Now is the right time to optimize technologies with innovations, to improve operations and to save costs! With more than 45 years experience in design and product development for plastic polymer, igus has equipped more than 10.000 port equipment machinery applications. igus developed more than 120 new products and range enlargements in 2012. igus ship ex stock within 24 hours or at the same day! No minimum order quantities, no surcharges! Visit our industrial sector website www.igus-cranes.com! You will find detailed information, helpful online tools and more. Our crane business experts are available in all main countries around the world. Quick personal information you will get from the igus crane department in Cologne. Enjoy reading! Yours

24h delivery time*

The goods leave igus within 24 h. On request we can deliver via express or special delivery. Please inform us about your wishes.

No minimum order
igus has no minimum order. Just order the amount you need.

With warranty
Beyond the legal warranty we also vouch for wear and tear. Together with you, we define your applications parameters. With awarranty certificate!

igus catalog product range

Theo Diehl Head of Cranes and Materialhandling [email protected] Excerpt of catalog on next pages, order igus catalogs online www.igus.eu/catalog

Ordering times
From Mon to Fri 7:00 am - 8:00 pm On Sat 8:00 am - 12:00 pm

Hotline
Phone +49 2203 9649-800 Fax +49 2203 9649-222 Peter Ptz International Project Manager Cranes and Materialhandling [email protected]

Onlineshop
See www.igus.eu. There you can find our whole product range. Order around the clock.

You have questions?

For questions and more information call us or use our onlinetools on www.igus.eu.
2 * Delivery time means time until shipping of goods.

...igus products in cranes and harbors...

Where to find igus

Quiet, wear-resistant, for high speed: System P4 page 16 Special solutions for long travels: rol e-chains
New: E4.1 rol e-chain

Remote Condition Monitoring for heavy duty units: PPDS Systems page 24

Lubrication- and maintenance-free: Polymer bearings page 32

from page 12 Large e-chains for all cases: System E4.1 page 8

cables guided safely upward up to 50 m: guidelok slimline F page 23

For smooth running and easy assembly: System E4/00 page 10

Safe guide for e-chains on long travels: guide troughs and Super Alu guide trough page 20

For long travels and sidemounted applications: System E4/4 page 11

Power-Protective-System with misalignment control: e-rover page 22 More than 950 cable types: chainflex page 26
3

Harnessed cables and e-chains: readycable and readychain page 28

4 5

safe cost

modular.
HF

symbols.

Benefits of e-chainsystems: Reduce cost. Improve life.

safe money
00A)-D-VORSPANN 196x297NEU 23.08.2011 16:08 Uhr Seite 1
FLG R

EU-KLAPPER_COVER-09-2011_V04_EU-KLAPPER_COVER-09-2011.qxp 06.09.11 12:18 Seite 2

Accessability of e-chains and e-tubes

Frequently used symbols

Cannot be opened zipper principle: Zip to open Snap-open along inner radius Snap-open along outer radius easy chain-principle: simply press cables in Can be opened from both sides Snap-open along outer radius on left or right side Snap-open along inner radius on left or right side Can be opened from one side Can be opened from both sides and hinged open on one side

S 2

Design and calculation aids, applications, diagrams

Designing with e-chains from page 1.1

Multi-axis e-chains for robotic or 3D movements

triflex R, triflex, twisterchain, twisterband

from page 2.1

Low-priced, easy to fill e-chains

easy chain, System E1, snapchain

from page 3.1

Zip-open, easy to fill e-chains and e-tubes

zipper e-chains and e-tubes from page 4.1

Pictograms glossary
Recommended Standard igus information igus order examples igus web www.igus.eu Weights Unsupported short travels Vertical standing application Calculation igus movies Low noise! ESD-Certificate IPA-CleanroomCertificate igus definition Preferred Series Order key Temperature Acceleration / Speed Gliding long travels Vertical hanging application Torsional movements High torsional rigidity ULApproval iF-Design Award Cleanroomsuitable

Allrounder e-chains and e-tubes, snap-open*, micro, mini, medium sizes

E2 micro, mini, E2/000 medium from page 5.1
*enclosed series from page 5.132

Dirt- and debris protection, snap-open e-tubes

E2 e-tubes: Serie R, R100 and RX from page 6.1

Universal E4 modular kit, e-chains and e-tubes for all applications

System E4 - Series E4.1, E4/light, E4/00, E4/4 from page 7.1

Cleanroom e-chains and e-tubes, low noise, low vibration

System E3, T3, E6 from page 8.1

Guide troughs and special solutions for long travel applications

System P4, rol e-chain, autoglide, guidelok, flizz from page 9.1

Strain reliefs... clamps, tiewrap plates, clips, etc.

chainfix strain relief from page 10.1

Price index category

Low: Medium: Highest:

Configure almost any e-chain design with the igus catalog and get it very quickly, starting at 24 hours or today.

Cable protection
PMA conduits from page 11.1

Older products, terminology index, igus addresses

Classic-series, technical annex from page 12.1

No loop station required igus e-chainsystem example on STS Crane in Antwerp. System delivered as readychain .

e-chain catalog pages with an overview of the igus e-chainsystems :

1 2 3 4 5 6 7 8 9 10 11 12

Approved on more as 3500 RTG/RMG and over 600 STS cranes and more than 10,000 additional applications e.g. spreader, main power supply, reach stacker, lifts, empty container handling systems and fork lifts Speeds up to 600m/min possible, grab Cranes and STS Crane applications with 300 m/min in use Space-saving design reduces length and height No additional drives or control system necessary All media in one system power, data, air, water, etc. Low maintenance Wind and weather resistant Other lines and cables can be added easily (e.g. chainflex fibre optics) Possible travel up to 800m with igus rol e-chain, applications with 500 m on STS Cranes travels in use Possible reduction of cable length > 50% No loop station required Overall steel structure can be shortened

On the next pages you will find special products for the Crane Industry. The huge igus e-chain-program contains over 90,000 products from stock incl. usefull accessories and chainflex cables developed and tested for chains. The series E4 (4-piece designed e-chain) was designed especially for long travel applications with high fill rates and for difficult environments. Find more products in the igus main e-chain catalog, for example for: Robotics Offshore Heady Duty Cleanroom Material handling Machine tools ... and many more

large construction kit for all cases

System E4.1: One e-chain for all
System E4.1 the Standard
Long travels, large unsupported lengths, simple installation and quiet operation Combines all design features of the systems E4/00 and E4/4 Optimum lateral stability and high push/pull force on long travels due to the undercut design Ideal for side-mounted applications Large unsupported lengths due to stable, double stop dog Noise dampening pads as additional noise-reducing option Outer and inner links for fast assembly Typical Crane applications: RTGs, RMGs, Spreader, Indoor Cranes, Man lift, Reach Stacker, ... Interior separations

Construction kit and many accessories

Standard separator, wide foot Separator for QuickLock crossbar Separator, narrow foot Notch separator the new notch crossbar Full-width shelf, lockable

Asymmetrical separator

Mounting brackets

KMA with attachment capability on all sides Mounting brackets with strain relief KMA pivoting KMA, locking Mounting bracket made of steel

Mounting brackets with C-profile

chainfix strain relief elements

plus 20% compared to E4/00

Improved housing foot clamp for easy fit into C-profile Integration with igus KMA mounting brackets possible Clip-on tiewrap plates for opening crossbars Tiewrap plates with clip-on connection for the C-profile chainfix clip - Modular snap-on for the C-profile chainfix Nugget

Guide troughs

For sidemounted applications

Aluminum Super Trough Basic Aluminum Super Trough Heavy-Duty Fixed end module, aluminum Super Trough Steel guide troughs Fixed end module, steel guide trough For support of the lower run - Support Tray tool kit

Smooth, cable friendly inner surfaces

4 4 2+3
Cable-friendly rounded crossbar

1. Large unsupported length

kg [m]

4. Cable protection
Smooth, wide solid polymer support for cables, many quickly mounted shelving options.

Large unsupported length (+20% compared to E4/00) possible thanks to special stop dog, tongue and groove combination.

Low noise through integrated brake Straight run and fast assembly through inner- /outer link design

2. Rigidity for shear forces

Interlocking side link guarantees optimum lateral stability.

5. Low noise
Integrated brake, smooth gliding surfaces; rubber dampers optional.

6
High rigidity and carrying capacity for shear forces thanks to tongue and groove design

3. Sidemounted application
Also best suited for sidemounted applications due to tongue and groove design

6. Straight run
High push-/pull forces through tongue and groove, no camber option by flipping the outer link. 9

E4/00: The E4.1-predecessor for smooth running and easy assembly

System E4/00 (pronounced: E4-hundred)

e-chain families for cranes

Its inner link - outer link design makes it easy to assemble and disassemble on site. The noise buffer design feature reduces operating noises noticeably. The system E4/00 is furthermore available from stock. Lowest noise in its class Further noise reduction with rubber pads (Series E4/101) Numerous interior separation possibilities Large system of modular accessories Widths up to 3000 mm using extension links Maximum stability in the igus range Can be opened along both radii Max. travel: 200 - 400 m Typical Crane applications: RTGs, RMGs, Spreader, Indoor Cranes, Man lift, Reach Stacker, ...

E4/4: The E4.1 predecessor for long travels and sidemounted applications
System E4/4 (pronounced: E-4-4)
It came out to solve applications in two areas: The extreme long travels and the free-hanging side mounted situations. The famous undercut between two links is one feature to make that possible. Pushforces and rigidity are increased - tolerance against dirt and debris rises. Special Rollerlinks establishes E4/4 as the true long-travel specialist. Best unsupported lengths side-mounted rol e-chain links available For very long travels up to 150 - 250 m High torsional rigidity Good for tough environments with dirt and debris ESD Version available Interior separation tool box available Typical Crane applications: STS, Goliath Cranes, RTGs, RMGs, Indoor Cranes, Bulk handling Cranes, ...

Can be opened from both sides

Material igumid G -40/+120C

Material igumid G -40/+120C

Noise absorbing buffer

Lateral glide surfaces Rugged stop dog

Lateral glide surfaces Outer link with rear catch - high stability side-mounted

Inner/-outer link principle, easy to assemble 10 11

rol e-chain Special solution for long travels

For long travels

10 years experience
Higher fill weights with rol-e extension links
On more than 1.000 cranes with more than 10 years market experience The optimal solution for high additional load Low maintenance Strong reduction of the driving force required for moving the energy chain to below 25 % Travels up to 800 m possible Possible speeds of up to 600 m/min Different types of rollers for optimum results in different situations Even rolling resistance for dirty applications System guarantee for made-to-specifications system (depends on application) Traditional energy chains operating over long distances generally gliding. rol e-chain has been developed with the aim of pushing back the technical limits of this kind of operation. The demands placed on energy chains used over long distances have continuously increased in recent years. Travel over several hundred meters sets new challenges, as do extreme Crane movement speeds at cable loads of up to 50 kg/m.
441 m one of the longest travels of igus. Travels up to 800 m possible

rol e-chain Standard e-chain Fill weight 10 kg/m

push/pull force in %

rol e-chain Rolling instead of gliding

e-chains are being used in ever longer travels. This has driven the development of the rol e-chain. Additionally, movement speeds are increasing in combination with larger and larger fill weights (up to 50 kg/m). Major reduction in drive power to less than 25 % for moving the e-chain Travels up to 800 m possible Speeds up to 6 m/s possible Various roller types for optimum application adaption Can be used even in dirty environments Available as ready-to-fit, made-to-specifications system System guarantee for made-to-specifications systems

travel length chain length

Safe operation with igus rol e-chain 12

Test rig for lifetime test 13

For long travels

rol e-chain Special solution for long travels

The Heavy Duty chain family was developed in view of the following application areas: High cable loads High speeds Long travel lengths Strong dirt loads The improved E4/4 Heavy Duty takes cable carrier stability to new levels. Strength and cycle life are improved by significabtly increased gliding and load bearing surfaces. E4/4 Heavy Duty takes higher push/pull forces, at the same inner dimensions as regular E4/4 series. Supplied from stock for the HD series: Roller glide for the reduction of the tensile/shear forces Extension link for large widths and for raising the load capacity Separators for the adaptation of the interior separation in the cable layout Mounting brackets for the fastening of the chain at fixed and moving ends Typical Crane applications: STS, Goliath Cranes, Indoor Cranes, Bulk handling Cranes, Mining Crane, ...

New: E4.1 rol e-chain for moving energy chains

Reduce drive power

Now even the longest travels can be realized using energy efficiency with E4.1. The new system runs very smoothly due to an equal pitch of the roller and standard chain links. The e-chain runs very smoothly, significantly contributing to a silent operation. Built-in ramps provide for a more silent run of the rollers when they run over each other. Now many additional applications can be solved with the huge E4.1 modular kit. Energy-efficient, reduce drive power by up to 75% Same pitch of the roller and standard chain links as well as ramps Smooth movement of the rolls one upon the other Max. speeds: 5 m/s Cable-friendly interior separator program from the E4.1 system can be used Immense line of accessories from the E4.1 modular kit Typical Crane applications: Automation and material handling, Cranes, coal conveyors, travels > 50 m

High additional loads

5050 HD X
High torsion stability Wide rounded plastic crossbars, cable friendly

High secure double lock

5050 HD to classic 5050: Y: +120%, X: +7,5 mm 4040 HD to classic 4040: Y: +140%, X: +9 mm 14

Same pitch of the roller and standard chain links as well as ramps- smooth round movement of the e-chain

4040 HD
15

Large modular tool box system of P4

For very long travels and high speed

Safe 57% energy with the alu guide trough

Additional widths
System P4 in 5 widths 250 300, 350 and 400 mm inner width autoglide version for all widths Crossbars in cable friendly, rounded plastic Safe due double lock mechanism

More bending radii

System P4 in 3 bending radii: 250, 300 and 350 mm Large radii for stiff cables and hoses Small radii for limited space

P4.32 with Alu guide trough

Energy-efficient solution for long travels: -57% Highly dynamic even in cramped installation kit Very quiet, lightweight and slim design For fill weights up to 10 kg/m For long travels up to 800 m No split roller, but as offset runs smoothly

The igus P4 roller energy chains are the best solution for the longest travel at high speeds. They are very smooth running and energy-efficient requirements that are demanded today by many crane makers and operators. Standard rol e-chain has been used in over 1000 installations worldwide. Some industries cranes, for example have ever increasing demands for length of travel, fill weight and speed. Identical pitch of the chain link with or without roller Smooth, low noise operation through identical pitch length for links with and without rollers Integrated captive roller in the side part Long travels (up to 800 m), high additional loads (up to 30 kg/m) For very long travels and high speeds >10 m/s travel speed autoglide crossbars provide for a safe guiding in very long travels 4 different inner heights: (32, 42, 56, 80 mm) available Large modular tool box system with interior separations of the System E4

Extension link heavy fill weights

Roller extension link for series P4.56 50% higher fill weight possible Increased unsupported span Maximum rigidity Divides cross section into reasonable compartments (electric/hydraulic)

Long-life rollers
Tribo-optimized plastic rollers for all P4 systems Wear optimized Long cycle life Improved rolling Lower noise and vibration Same pitch for roller links/chain links Noise level*
1) First rol e-chain from 1999, Lab test, v = 2,0 m/s 2) Outdoor test, v = 6,0 m/s each 1 m measurement distance

Standard guide trough system

Guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run Strong installation kits for long life Stainless trough segments resist corrosion and sea water Travel speed igus rol e-chain

Technical data:
Modular P4 system for very long travels and high speed: 800 m travels and more are possible >10 m/s speed Heavy fill weight up to 10 kg/m Large rolling and gliding surfaces for long cycle life Safely on track through AUTO-GLIDE cross bars and guide trough Same pitch for roller links/chain links
dB(A)
90 88 86 84 82 80 78

P4.56R

v m/s
15 10 5.0 1.0

76 0

2828R 3838R 4040R 5050R 0 1999

4040R

4040RHD 5050RHD 2004

P4.56 P4.86 2008

16

* A reduction of 3 dB(A) sounds like a 50 % reduction in the noise level to the human ear.

17

Largest: E4.350...

Enormous size...low displacement forces...as part of series

Smallest inner heights and bending radii

...smallest: E2 micro

E4.350: Carries heavy loads efficiently and safely

Presented in 2008, now also available as roller version for long travels with low displacement forces and as a standard product. Wherever harsh conditions persist, such as in offshore applications, the biggest plastic e-chain in the world feels at ease and offers the following advantages: Available as a standard product Additional load up to 600 kg/m 350 mm inner height, inner width up to 1000 mm Resistant against corrosion, oil and seawater, maintenance-free, no lubrication points needed on joints during operation Multiband chains possible without any problems Matching heavy-duty guide troughs

E2 micro One-piece Smallest sizes

E2 micro e-chains are very small, one-piece and two-piece (B07/B09) e-chains with a low weight and therefore ideal for highly dynamic applications. E2 micro e-chains are stable and available in many versions. igus also offers numerous accessories and mounting options. Upgrades of the snap-open versions are available for many types; they are interchangeable among themselves and can thus be used as, among others, spare parts pack for new installation options. One and two-piece e-chains, from 5 mm inner height High torsion resistance Smallest inner heights and bending radii Mounting brackets with strain relief optional Small pitch for silent operation Cable-friendly interior Low weight Large pins for a long service life Favorable internal/external dimensions ratio B07/B09 in two parts Can be folded out in outer radius due to integral hinges

A rotating bridge with hinged pump systems and two large E4.350 e-chains 18 19

guide troughs
Safe guide for e-chains on long travels
igus Guide Troughs
Guide troughs are used for long travels from 5 to 10 m and more, depending on the chain type. They allow igus energy chains and energy tubes to continue smooth, low-friction operation in these long-travel situations.
Trough without glide bars Chain glides on chain

A light version of long travel guides in aluminium

Super Alu trough

If the energy chains/tubes are installed in the centre of the travel (centre-mounted), they glide on themselves for half the travel. For the other half, we recommend glide bars, which are assembled in the trough and on which the energy chains/tubes glide. igus guide troughs are available from stock with these highly abrasion-resistant polymer glide bars, which perform well with igus energy chains and Tubes regarding noise, abrasion and friction. Type of Trough igus provides guide troughs made of Aluminum (seawater resistant according to EN6060) Stainless steel (1.4301 + 1.4571) Steel (zinc plated) Troughs assembling If the igus installation sets are used, the guide troughs are particularly easy to assemble. All the troughs are constructed according to the same basic principle. All sizes use a common C-profile on which the guide parts are assembled. The assembly brackets used vary in height only. Typical Crane applications: STS, Goliath Cranes, RMGs, Bulk handling Cranes, ...

Super Alu Guide Trough Crane version

It is possible to extend the Super Alu GuideTrough for the demanding plant sector to a heavy duty version. This trough has got stronger installation brackets and also additional parts like glide pads for protection of wear and friction and silencer profiles to reduce the noise level of the roll of the e-chain. Modular Trough System
Tool box with basic version and add-on items for upgrading to heavy duty industrial applications Very quick and easy, universal and flexible assembly connects with underground, independent from profile length and location of trough section interfaces Various fixation methods with installatio brackets, slide-on fasteners and interface connectors Wear protective, side-mount glide bars for high speed applications Corrosion proof through seawater resistance Available for most igus e-chain series Super Alu Guide Trough installed on a RTG-application

Trough with glide bars Chain glides on glide bars

sea-water resistant according to EN 6060

Centre mounted 1/2 Travel with glide bars 1/2 Travel without glide bars

A quick fix for mounting the stationary end of an e-chain, now also available for the Super AluminumTrough. With this new module for the fixed end, fast and easy mounting onto the Super AluminumTrough is now possible without any drilling. Fast mounting of the e-chain by clamping onto the aluminum trough Quick relocation of the stationary end No drilling necessary

Fixed end module for Aluminum SuperTrough

HD-Installation set

For heavy applications: HD-Installation set for joint and attachment surface connections secure connection without misalignment and without welding Fixed end module for steel troughs Until now, the steel trough had to be modified on site to fit the mounting brackets at the stationary end of the e-chain. That is now history. With its prefabricated boreholes, the 2.000 mm long kit can be used for middle-feed, end-feed and opposed installation. Fast fixation of mounting brackets thanks to prefabricated boreholes Fast installation of C-rails for strain relief Fast bolting of glide bars

S S/2
Moving End

S/2
Fixed End

D2 K2

1/2 Travel length with glide bar

1/2 Travel length without glide bar

Length Guide Trough Number installation sets = Number guiding trough parts
Schematic operating mode of an e-chainsystem for long travel application with centre-mount configuration. (Fixed end in the middle of the travel length)

20

21

safe on long travels

e-rover: Safe data, operation, power, energy, CO2...

safe cable guide

guidelok slimline F cables guided safely upward up to 50 m
guidelok slimline F: Save 80% guiding trough
High speeds of 7 m/s are no longer a rarity for lane travels of highly dynamic storage and retrieval units. The e-chains are guided safely even at very high speeds with the new generation igus guidelok slimline. The product range has been expanded to series 2700 and 3500 - now higher fillings and higher loads are possible. Up to 7 m/s and 10 m/s Save up to 80% on trough parts Save significantly on costs and system weight For hanging applications up to 50 m high No swinging of the e-chain, high reliability through lever mechanism and guiding rails Faster and easier installation Significant noise reduction Easy access for servicing Energy + data + media are conducted safely and without interruption in one system

safe operation: Power-Protective-System with misalignment control for Rubber Tired Cranes Man lift cable, guided by guidelok slimline

igus e-rover: e-chainsystem for power and data supply of rail-bound crane systems
Constantly rising diesel prices and not least the environment protection make a conversion from diesel to electric drive with rubber-tired container cranes (RTGs) almost inevitable. With the e-rover igus has developed a system that meets all requirements especially in these areas: Compensation of lateral offsets (+/-400 mm or according to customer specifications) For long travels (travels of 800 m and more possible) Interference-free data transfer through igus bus cables or igus fiber optic cables Trouble-free even in the harshest environmental conditions (such as in underground mining) All media can be conducted in one system Almost maintenance-free Can also be used for other applications with large horizontal offset

Compensation of lateral offsets for long travels 22

safe power: Switch of your diesel engine 23

safe operation
Benefits: Full PPDS System
Data input Nominal/actual comparison of force value at the tow arm, measured 4 times per second, relative to the position of the e-chainsystem. Data exchange options Malfunction alerts as defined through SMS, e-mail, fax. Remote data exchange, online or through e-mail. Data log System data logout, retrospectively for up to 3 months, with a 128 MB memory chip. Alternatively incident-driven logout through modem memory.

Push-Pull Force Detection System...Condition Monitoring

Prevents down time Prevents damage to equipment Saves money Improves operational safety through preventative maintenance and fine tuning of the system

customized

Necessary products for Crane e-chainsystems

PPDS continuous real force measurement and position-sensitive analysis

Floating moving arm Ship to Shore Crane for compensation of the lateral mismatch between trolley travelling path and Crane travelling path and the readychains. Optionally with electronic push/pull-force control with permanent nominal/actual parameter check and emergency stop function.

Hinge point guide trough: Port Cranes are equipped with a lifting boom. To make sure that the boom and the girder sides of the Crane are connected without misalignment of the guide trough igus has developed a special fixing for the swivel point. This means that the chain can run on top, beside or below the Crane girder.

Easy PPDS System

Low Cost Solution Data input: Push-/Pullforces with freely selectable parameters. Measurement of the real force on moving end Data exchange: Emergency shut-down of the system in case of overstepping of optional limit values. Data log: Data log for up to 40,000 entries
Easy PPDS continuous real force measurement and limit comparison.

Downholding devices: readychains operate safely on long travels and with high acceleration. The retention device prevents the readychains from climbing when the Crane accelerates.

Hinge clutch at the hinge point incl. limit switch for conection control.

New: PPDS basic

So far the realization of Condition Monitoring Systems were limited to large-scale projects. Now PPDS basic now makes this technology available for standard industrial appliances. The simple force measuring function conducted at the mounting bracket of the e-chain now also provides an emergency stop function for e-chains in long stroke applications under 100 m at a reasonable price. Low-cost system protection Emergency Shutdown or alarming in case of system overload Space saving design
24

Typical Crane applications: STS, Goliath Cranes, RMGs, Indoor Cranes, Bulk handling Cranes, ...

igus Housing installed on Maintrolley for STS: igus offers special customized housings for protection of the readychains against several weather conditions. 25

cable design

More than 950 chainflex cables from stock

chainflex for Cranes

Overview of chainflex cables for crane applications

Single core, e.g. CF330.D and CF340

The new halogen-free single conductor for extra high mechanical demands on cranes and for plant engineering TPE UV-resistant outer jacket PVC-free/halogen-free

Oil-resistant/Bio-oil-resistant Low-temperature-flexible Nominal voltage 0,6/1kV Bending radius inside e-chain: 7,5 x d

Halogen-free power cables, e.g. CF37.D and CF38

The new halogen-free power cable for extra high mechanical demands on cranes and for plant engineering TPE UV-resistant outer jacket, gusset filled extruded PVC-free/halogen-free

Oil-resistant/Bio-oil-resistant Low-temperature-flexible Nominal voltage 0,6/1kV Bending radius inside e-chain: 7,5 x d

Four core power cables, e.g. CF30, CF31m CF34.UL.D and CF35.UL

More than 950 chainflex cables developed especially for the use in e-chainsystems
Wear resistant TPE, PUR and oil-resistant PVC outer jackets Halogen-free and/or flame-retardant materials Different certificates: UL, CSA, CE, DESINA, CEI Smallest radii up to 4 x d

Shielded power cables for converter operation up to 600/1000 V and up to 70 mm2.

Single core motor cables, e.g. CF300.UL.D and CF310.UL

Shielded and unshielded single core motor cables for the most demanding requirements.

Fibre optic cables

chainflex control cable chainflex power cable

Tested. Tested. Tested.

Number of cycles
5.000.000 4.000.000 3.000.000 2.000.000 1.000.000 750.000 500.000 250.000 100.000 50.000 0 5.000.000

Fibre glass (62.5/125 or 50/125), 2, 6 or 12 fibres all fibre optic cables are tested for over several million flexing cycles.

Single core CF CRANE

EU-CF-UM 2012-06 A5_EU-CF-UM 2012-06 A5 07.05.12 16:29 Seite 1

plastics...

24 hrs delivery time

Ordering and deliveries weekdays from 7.00 am - 8.00 pm, Saturday from 8.00 am - 12.00 pm. No minimum order quantities, no surcharges. 80,000 e-chain products available ex stock. Prompt delivery. "Service around-the-clock". www.igus.eu Phone: +49-2203-9649-0 Fax: -222

The goods leave igus within 24 hrs. On request we can deliver via express or special delivery. Please inform us about your wishes. igus has no minimum order. Just order the amount you need.

No minimum order

Online shopping 24h! www.igus.eu/24

.eu/24

From 1 m

Because chainflex cables are of special high quality only the necessary length should be ordered. We appreciate each order from 1 m. Above orders of 1 m you may plan in 0.5 m steps.

Shielded highly flexible single core for up to 6/10kV. Medium voltage cable for the most demanding requirements in Crane building, heavy machinery, etc. Cross sections: 1 x 25/16 to 1 x 95/16.

145.000

/9001 .2008
Certified according to DIN ISO 9001:2008

With guarantee

Beyond the legal guarantee we also vouch for wear and tear. Together with you, we define your applications parameters. With a guarantee certificate! From Monday to Friday 7.00 am - 8.00 pm Saturday 8.00 am - 12.00 pm Phone +49-22 03-96 49-800 Fax +49-22 03-96 49-222

Data cables, e.g. CF211, CF240, CF11

Sample B

Sample A

/readychain
Chain cable guarantee! Ask for fully harnessed and preassembled readychains increase your cash-flow and profit immediately. The igus system guarantee also covers components delivered loose. www.readychain.eu igus GmbH Spicher Str. 1a D-51147 Cologne Tel. +49-(0)2203/9649-800 Fax +49-(0)2203/9649-222 [email protected] www.igus.eu 2012 igus GmbH
Subject to technical alterations! MAT 0070582.20 Stand 6.2012

Ordering times

Hotline

Online shop

.eu/...

See www.igus.eu. There you can find our whole product range. Order around the clock.

chainflex data cables are available for all continuous data systems for the e-chain application. Also in big cross sections, for example 3 x 2 x 2.5 mm2 or with voltage supply cores in a cable.

You have questions?

For questions and more information call us or use our online product finders on www.chainflex.eu

Control cables, e.g. CF5/CF6, CF9/CF10

Competitor: corkscrews after 145,000 double strokes (Sample B)

Order your personal catalog:

www.igus.eu/catalog

igus CF27: even after 5 million double strokes no wear! (Sample A)

PVC, PUR, TPE A wide range to select from for all application areas between shielded and unshielded cables and a large number of cross sections and number of cores. 27

26

www.chainflex.eu

.eu/...

chainflex

cables

www.chainflex.eu

chainflex.cables...6.2012...

.eu...chainflex.cables...6.2012...plastics.for.longer.life...

.eu

harnessed cables
readycable: Harnessed cables in 24-48 hours

harnessed e-chains
readychain: Pre-harnessed e-chainsystems in 3-10 days
readychain is the pre-harnessed igus e-chain. The e-chain is cut into sections for the applicationspecific travel length Assembled systems are already supplied and installed for up to 200 m travel length Assembly sets are mounted for the fastening of the chain at the fixed and moving ends The selected igus chainflex cables are inserted in the e-chain The defined cable projecting lengths are marked and fixed Project-specific cable connections are mounted The complete readychain-system is delivered on a special wooden drum igus assembly supervisors are happy to assist in any way in the installation process

Ready for filling. Harnessed systems up to 200 m are possible.

readycable - in 24-48h or today

igus offers more than 1400 harnessed cables for drive systems according to 20 different manufacturers. Professionally manufactured, 100 % tested. Servo, Power and Signal-/encoder cables No cutting costs, no minimum order quantity, no costs for packaging Cable length according to customer requirements Smallest bending radii from 7,5 x d Reduce storage cost and increase cashflow

quickpin 2.0

readychain installation by igus supervisor on a bulkhandling Crane. Weight of the e-chain incl. chainflex more than 2 t.

QuickPin 2.0 connector-cable configurator

www.igus.eu/quickpin configured in minutes Creating a new configuration Opening of existing configurations Verification of cable configurations Acquisition of existing configurations via the download manager for cable macros
Assembly-optimized delivery

28

s
Just in time supply 29

project engineering

Complete project service from design to after sales service

igus e-chainsystems assembly service

installation service

On-site support is part of the worldwide service and system guarantee

Specific application solutions from igus standard products to special designs Assistance from the layout up to the start of operations of every Crane project After Sales Service in 48 countries, even after the end of the guarantee All supplied components are available for a minimum of another 10 years after the delivery Supply of most parts from stock is guaranteed

Get a comprehensive installation and avoid down-time and additional costs

With the igus e-chainsystems assembly service

Calculable fixed price for assembly, maintenance or inspection Fast and professional assembly and maintenance by qualified assembly personal No downtime cost due to planned and minimal maintenance Products and services from one supplier less logistics expense igus system guarantee

igus project drawings, developed in cooperation with the costumer

Costumized 3D sketch

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100% lubrication-free
Life-time predictable and maintenance-free
iglidur bearings Lifetime predictable Every designers dream: A life-time-predictable plainbearing without lubrication at low cost. Each material has got its own features. There are more than 35 different iglidur materials, over 7,000 standard sizes from 2-150 mm are available from stock. Also available as bar stock.

24h services: special industry website, online shop and more

Improve technology and reduce costs with online-tools
QuickChain.100
Calculation & layout of e-chains www.igus.eu/ecs-expert

igus online
QuickFind

QuickChain.13

product finder up to 13 m

QuickLife

Service life e-chains

www.igus.eu/quickchain13

www.igus.eu/ecs-lifetime

Maintenance- and lubrication free Corrosion and dirt resistance High vibration dampening Low coefficient of friction High wear resistance Very low tendency to creep

Product finder

QuickFill

e-chain filling expert

QuickCad offline

For e-chains also offline version www.igus.eu/quickcad-download

www.igus.eu/ecs-finder

www.igus.eu/filling-configurator

QuickCable

Product finder cables

QuickLife

Service life calculation

QuickPin 2.0

Connector-cable configurator www.igus.eu/quickpin

www.igus.eu/quickcable

www.igus.eu/cf-lifetime

QuickBearing

iglidur product finder

QuickLife

Service life calculation for linear units

QuickFind

product finder drive technology www.igus.eu/sht-productfinder

igubal self-aligning plain bearings made of polymer igubal puts a complete system of self-aligning bearings at the developers fingertips. Self-aligning bearings are easy to fit, adapt to all angular deviations and replace special housings in many cases.

www.igus.eu/iglidur-productfinder

www.igus.eu/drylin-expert

Exceptionally cost-effective Maintenance-free No lubrication Resistant to dust and dirt Corrosion-free Usable in liquid media

Special website
You can find information, applications, videos and product details for Cranes on www.igus-cranes.com

100% lubricant-free drylin linear technology drylin is a range of maintenance-free and lubricant-free linear bearings in four different type series. Besides the freedom from maintenance and lubricants, the main features include ruggedness and the insensitivity to dirt, water, chemi32 cals, heat or impacts.

Wear resistant Corrosion resistant Low coefficient of friction Dry running High static load capacity High speeds and accelerations possible

33

igus testing

Large indoor test area and outdoor test yard

igus e-chainsystems in Crane applications...worldwide

Ship-to-shore Cranes

1750 m2 test indoor area

Ship-to-shore Crane
Travel Speed Acceleration max. energy chain chainflex Types Location More References running since 120 m max. 4 m/s 0.5 m/sec2 P4.56.20.300.S40.0.AG CF300 / CF10 / CF9 / CFLG China Europe 2009

STS
Travel Speed max. Acceleration max. energy chain Location More References running since 99.8 m 3.5 m/min. 0.8 m/sec2 4040CR.15.200.S10.0.E Europe Worldwide 2009

Check of the solution on the igus test facilities: The flagship is a test application where we are able to test long travel applications of up to 125 m travel and speeds of up to 300 m /min. For more than 4 years this application has been simulating applications for e-chainsystems like trolley travels of a container Cranes. This way new products engineered by igus can be put to the acid test.

chainflex cables in life span test. Millions of cycles guarantee: chainflex lasts or money back!

Ship-to-shore Crane
Travel Speed max. 118.5 m 210 m/min

Double Trolley Container Crane

Travel Speed max. Acceleration max. Cable weight energy chain chainflex Types Location More References running since 48 m 180 m/min 0.5 m/sec2 40 kg/m 5050R.12/10/12.300.0 CF300 / CF9 / CF12 / CFLG / CF KOAX 1 Europe Worldwide 1999

Always more than 80 tests of e-chains and chainflex cables. igus conducts tests continuously in the in-house laboratory under real conditions.

Climatic tests for all e-chains and chainflex cables. Material tests from -40 C up to +199 C.

energy chain chainflex Types Location More References running since

4040CR.22.250.0 CF300/CF9/CF10/CFLG Europe Worldwide 2003

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bulk handling

igus e-chainsystems in Crane applications...worldwide

igus e-chainsystems in Crane applications...worldwide

RTG...RMG

Bulkhandling Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 26,5 m 1 m/s 0.5 m/sec2 4040CR.18.200.0 CF9 / CFBUS / CF300 Germany Europe 2009

Straddle carrier
Travel Speed max. Acceleration energy chain chainflex Types Location More References running since 13 m vertical 2 m/s max. 1 m/sec2 5050C.15.250.0 CF9, additional hydraulic hoses Worldwide Worldwide 2006

Container RMG
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 113 m 2.5 m/s 0.5 m/sec2 P4.56.20.300.S40.0.AG CF300, CF330, CF9, CFLG Germany Asia 2009

RTG
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 19.5 m 60 m/min 0.4 m/sec2 400.25.250.0 CF300 / CF34 / CF9 / CF11 Panama Worldwide 2000

Bulkhandling Crane Trolley Travel

Travel Speed max. Acceleration max. energy chain chainflex Types Location More References
36

Bulkhandling Quay Travel

Travel Speed max. Acceleration max. energy chain chainflex Types Location More References 195 m 20 m/min. 0.2 m/sec2 5050CR.35.300.0 CF300 / CF9 / CF11 Germany Europe, Asia

RMG
Travel Speed max. Acceleration max. energy chain Location More References running since 69 m 120 m/min 0.4 m/sec2 4040R.31.250.0 Europe Worldwide 2001

RTG
Travel Speed max. Acceleration max. Cable weight energy chain chainflex Types Location More References running since 20 m 60 m/min 0.4 m/sec2 9.8 kg/m 4040.46.300.0 CF34 / CF9 / CF11 / CFLG Russia Worldwide 2003

224 m 40 m/min. 0.2 m/sec2 4040CR.22.300.0 CF11 / CF9 / CF34 China Worldwide

37

Goliath...Spreader...

igus e-chainsystems in Crane applications...worldwide

igus e-chainsystems in Crane applications...worldwide

Reach Stacker

Goliath Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 195 m 40 m/min 0.1 m/sec2 5050R.40.250.0 CF300 / CF9 / CF11 Asia USA 2001

Goliath Crane
Travel Speed max. Acceleration max. energy chain Location More References running since 123 m 40 m/min 0.5 m/sec2 40.15/15.250.0 Asia USA 1997

Reach Stacker
Travel Speed max. Acceleration max. energy chain Location More References running since 7.8 m 15 m/min 0.25 m/sec2 4040.15.250.0 Europe Worldwide 2004

Reach Stacker
Travel Speed max. Acceleration max. energy chain Location More References running since 7.2 m 0.5 m/min 0.25 m/sec2 5050.25.250.0 Europe Worldwide 2000

Spreader
Travel Speed max. Acceleration max. energy chain Location More References running since
38

Spreader
8.4 m 18 m/min 0.1 m/sec2 3838.07.150.0 Asia Worldwide 1998 Travel Speed max. Acceleration max. energy chain Location More References running since 8.4 m 15 m/min. 0.1 m/sec2 3838.10.125.0 Asia Worldwide 1998

Reach Stacker (Cabin movement)

Travel Speed max. Acceleration max. energy chain Location More References 22 m 15 m/min 0.25 m/sec2 3838.20.150.0 Europe Worldwide

Reach Stacker
Travel Speed max. Acceleration max. energy chain Location More References running since 7.6 m 15 m/min. 0.2 m/sec2 E4.56.15.200.0 Asia worldwide 2008
39

Indoor Cranes

igus e-chainsystems in Crane applications...worldwide

igus e-chainsystems in Crane applications...worldwide

Heavy Duty

Bulk Material Crane

Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 160 m 20 m/min 0.5 m/sec2 4140.22.250.0 CF30 / CF7 / CF11 Europe Europe 1998

Grab Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 28,6 m 80 m/min 0.3 m/sec2 400.25.300.0 CF30 / CF31 Europe Worldwide 2000

Gantry Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 20 m 1 m/min 1 m/sec2 5050.40.200.0 CF9 Europe Europe 2004

Grab Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 21.3 m (Trolley) / 52 m (Crane) 1.33 m/s 0.25 m/sec2 5050R.27.300.S10.0 / 5050R.35.350.S10.0 CF5 / CF6 / CF30 Europe Europe 2003

Indoor Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since
40

Steelcoil Transport Crane

36 m 70 m/min 0.5 m/sec2 290.17.200.0 CF31 / CF6 / CF11 Europe Worldwide 1997 Travel Speed max. Acceleration max. energy chain chainflex Types Location More References 38 m 50 m/min. 0.5 m/sec2 3838.25.250.0 CF31 / CF130 / CF11 / CFBUS Germany Worldwide

Mining Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 10 m 0.1 m/s 0.5 m/sec2 600.35.300/4650.0 Power-, data- and control cables Europe Europe 2001

Waste crane
Travel Speed max. Acceleration max. energy chain Location More References 21.5 m (Trolley) / 52 m (Crane) 1.33 m/s 1 m/sec2 5050R.35.350.S10.0.E 5050R.27.350.S10.0.E Austria Europe
41

More references

igus e-chainsystems in Crane applications...worldwide

Ship-unloader Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 441 m 30 m/min 0.1 m/sec2 5050R.28.300.0 CFCRANE Asia Europe, Canada 2002

Ship-unloader Crane
Travel Speed max. Acceleration max. energy chain Location More References running since 106 m 240 m/min 0.6 m/sec2 5050RHD.12/15/12.300.0 Europe Worldwide 2004

Grab Crane
Travel Speed max. Acceleration max. energy chain Location More References running since 115 m 165 m/min. 0.7 m/sec2 5050RHD.30.300.S10.0.E Europe Worldwide 2007

Ship-to-shore Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 20 m 1 m/min. < 0.5 m/sec2 5050HD.25/25.500.0 CF300, CF9, CF10, CF11 USA Worldwide 2009

Ship-unloader Crane
Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 151.5 m 300 m/min. 0.5 m/sec2 4040CR.15.250.0 CF12 / CF11 / CF9 Canada Europe, Asia 1998

Container Crane
Travel Speed max. Acceleration max. Cycles/year energy chain chainflex Types Location More References running since 78.5 m 120 m/min 0.5 m/sec2 42.000 5050R.27.250.0 CF300 / CF11 / CF9 Europe Worldwide 1999

Ship-to-Shore Crane, Low Profile

Travel Speed max. Acceleration max. energy chain chainflex Types Location More References running since 82 m 3.5 m/s 0.58 m/sec2 3838CR.20.200.S10.0.E CF300 / CF10 / CF9 / CFLG Europe Worldwide 2007

Ship-to-shore Crane
Travel Speed max. energy chain chainflex Types Location More References 92 m 180 m/min. 4040CR.12.200 CF9 / CF37 / CF10 / CF11 Poland Worldwide

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igus worldwide
igus offices igus distributors 1 Germany igus GmbH Spicher Str. 1a 51147 Cologne (Porz-Lind) P.O.Box 90 61 23 51127 Cologne Phone +49 2203 9649-0 Fax +49 2203 9649-2 22 [email protected], www.igus.de 2 Australia Treotham Automation Pty. Ltd. Unit 36, 9 Powells Road, Brookvale NSW 2100 Phone +61 2 9907-17 88 Fax +61 2 9907-1778 [email protected] 3 Austria igus Polymer Innovationen GmbH Ort 55 4843 Ampflwang Phone +43 7675 4005-0 Fax +43 7675 3203 [email protected]

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9 Canada igus Office Canada 201 Millway Ave. UNIT 25 Concord Ontario L4K 5K8 Phone +1 905 7608448 Fax +1 905 7608688 [email protected]

17 Ecuador Ecuainsetec El Zurriago E9-32 y el Vengador Quito Phone +593 2 2253757 Fax +593 2 2461833 [email protected] 18 Egypt Fedicom Trading Fayed Sami & Co. 12, El Mahaad El Swissri St., Flat 10 2nd Floor-Zamalek Cairo A.R of Egypt Phone +202 27362537 Fax +202 27363196 [email protected] 18 Egypt IEE International Company for Electrical Engineering 2nd floor, 25 Orabi St Down Town, Cairo Phone +202 25767370 Fax +202 25767375 [email protected] 19 Finland SKS Mekaniikka Oy Martinkylntie 50 01720 Vantaa Phone +358 20 7646522 Fax +358 20 7646824 [email protected] 19 Finland chainflex SKS Automaatio Oy Martinkylntie 50 01720 Vantaa Phone +358 20 7646748 Fax +358 20 7646820 [email protected] 20 France igus SARL 49, avenue des Ppinires Parc Mdicis 94260 Fresnes Phone +33 1 49840404 Fax +33 1 49840394 [email protected]

23 Hungary Tech-Con Kft. Vs utca 9-11 1133 Budapest Phone +36 1 4124161 Fax +36 1 412 4171 [email protected] 24 India igus (India) Pvt. Ltd. 36/1, Sy No. 17/3 Euro School Road, Dodda Nekkundi Industrial Area, - 2nd Stage Mahadevapura Post Bangalore 560048 Phone +91 80 39127800 Fax +91 80 3912 7802 [email protected]

33 Malaysia igus Malaysia Sdn Bhd No. 19-1, Jalan PJU 1/3F Sunway Mas Commercial Centre 47301 Petaling Jaya Selangor D.E. Phone +603 7880 5475 Fax +603 7880 5479 [email protected] 33 Malaysia Automation Industry & Systems (M) SDN.BHD. 50, Lorong Nagasari 11, Taman Nagasari 13600 Prai, Penang Phone +60 4 3905607 Fax +60 4 3997327 [email protected] 34 Morocco AFIT 5, Rue Amir Abdelkader 20300 Casablanca Phone +212 522 633769 Fax +212 522 618351 [email protected] 35 Mexico
35 13 39 35 13 39 12 17 40 17 40 7 10 4 10 63 4 63 51 51 2 2 37 37 7 65 12 65 38 54 9 9 64 64 20 43 43 53 26 61 26 61 36 6 38 19 30 54 62 19 30 45 62

6 15 23 15 23 49 47 49 47 55 20 3 55 44 50 44 8 50 3 8 28 21 14 21 14 53 28 59 59 31 46 60 31 11 22 60 24 24 56 31 48 25 56 66 31 48 25 66 41 56 22 58

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45 16 42 16 42 5 32 5 32

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10 Chile Vendortec San Martn # 2097 Maip Santiago Phone +56 2 7105825 [email protected] 11 China igus Shanghai Co., Ltd. No.46 Warehouse, 11 Debao Road, WGQ FTZ, Shanghai 200131, P.R.China Shanghai 200131, P.R.C. Phone +86 21 51303100 Fax +86 21 51303200 [email protected] 12 Columbia Colsein Ltda Calle 82 # 548 Bogota Phone +57 6108448-121 [email protected] 13 Costa Rica Enesa Equipos Neumaticos S.A. Del Colegio Marista 100 este, 200 sur, 25 este Urbanizacion Ciruelas Alajuela, Costa Rica Phone +506 2440-2393 Fax +506 2440-2393 equiposneumaticos@ enesa.net 14 Croatia Hennlich, Industrijska d. o. o. Franje Wlfla 4 10000 Zagreb Phone +385 1 3 874334 Fax +385 1 3 874336 [email protected]

58 34 34

18 27 18 27 46

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40 Peru Profaco S.A.C. Calle San Lorenzo 300 Surquillo Lima 34 Per Phone +51 1 2414370 +51 1 2425295 Fax +51 1 2428608 [email protected] 41 Philippines Silicon Exponents Corp. Suite 6A, 8414 Dr. A. Santos Ave., Sucat, 1700 Paranaque City, Metro Manila, Phone +63 2 8250126 Fax +63 2 8250141 [email protected] 42 Poland igus Sp zo.o ul. Nakielska 3 01-106 Warszawa Phone +48 22 8635770 Fax +48-22 8636169 [email protected] 43 Portugal igus Lda. R. Eng. Ezequiel Campos, 239 4100-231 Porto Phone +351 22 6109000 Fax +351 22 8328321 [email protected] 44 Romania TechCon Industry SRL Calea Crangasi nr. 60 060346 Bucuresti Phone +40 21 2219-640 Fax +40 21 2219-766 [email protected] 44 Romania Hennlich SRL Str. Patria, Nr17 310106 Arad Phone +40 257 211119 Fax +40 257 211021 [email protected]

25 Indonesia Pt. Energi Canggih Indonesia Kelapa Gading Selatan BJ 08 No. 14 Gading Serpong Tangerang 15810 Phone +62 21 5474364 Fax +62 21 5474365 [email protected] 26 Ireland

46 Saudi Arabia AFI Khalaf Bin Hesham Street Box 9998 31423 Dammam Phone +966 38740033 Fax +966 38470077 [email protected] 47 Serbia Hennlich doo Beograd Ul. S. Markovica 3/4 11400 Mladenovac Phone +381 113943414 Fax +381 113943412 [email protected] 48 Singapore HQ ASEAN igus Singapore Pte Ltd. 15 Shaw Road, #03-02 Singapore 367953 Phone +65 64 87-1411 Fax +65-64 87-1511 Hotlines #: Malaysia +603 7880 5475 Thailand +668 1792 4440 Vietnam +84 90 929 4487 Indonesia +62 812 986 11002 [email protected] 49 Slovakia

52 South Korea igus Korea Co. Ltd. 25BL 13LT Namdong Ind. Complex 446-11 Nonhyundong, Namdonggu Incheon City, 405-300 Phone +82 32 82129-11 Fax +82 32 82129-13 [email protected] 53 Spain igus S.L. C/ Llobatona, 6 Polgono Noi del Sucre 08840 Viladecans BCN Phone +34 936 473950 Fax +34 936 473951 [email protected]

57 Thailand Autoflexible Engineering Co., Ltd. 111 Soi. Sukhumvit, 62/1 Bangjak, Phakanong Bangkok 10260 Phone +66 2 3112111 Fax +66 2 3327900 [email protected] 58 Tunesia BOUDRANT 53, Avenue de Carthage 1000 Tunis Tunisia Phone +216 71340244 Fax +216 71348910 [email protected] 59 Turkey HIDREL Hidrolik Elemanlar Sanayi ve Ticaret A.S. Percemli Sk. No. 7 Tnel Mevkii 80000 Karaky / Istanbul Phone +90 212 2494881 Fax +90 212 2920850 [email protected] 60 United Arab Emirates Unigroup (FZE) 1st floor Rasana Building M602 Sharjah Airport Free zone Sharjah Phone +971 6 5578386 Fax +971 6 5578387 [email protected]

62 Ukraine Cominpro Ltd. Romena Rollana 12, Office 220 61058 Kharkov Phone +38 0577174914 Fax +38 0577174914 [email protected] 62 Ukraine Hennlich Ukraine LLC (HQ) Kramatorska Street 15 84100 Slovyansk City, Donetsky Region Phone +38 06262 33540 [email protected] 63 Uruguay Larrique Rulemanes SA Galicia 1204 Montevideo-Uruguay Phone +598 29021773 Fax +598-29084824 [email protected] 64 USA igus inc. 50 N. Broadway P.O. Box 14349 East Providence, RI 02914 Phone +1 401 4382200 Fax +1 401 4387270 [email protected]

4 Argentinia Borimport S.R.L. Guevara 275 (C1427BRE) Capital Federal Buenos Aires - Argentina Phone +54 11 4556-1000 Fax +54 11 4556-1000 Mobil (011) 15 52617545 [email protected] 5 Belarus STS Stromtehservis 16-554, Ul. Sharangovicha Minsk, 220018 Phone +375 17 313 4513 Fax +375 17 313 4514 [email protected] 5 Belarus COOO Hennlich Charkovskaya Str. 90-8 Minsk, 220015 Phone +375 17 207-1828 Fax +375 17 207-3921 [email protected] 6 Belgium/Luxembourg igus B.V.B.A. Kolonel Begaultlaan 75 3012 Wilsele Phone +32 16 314431 Fax +32 16 314439 [email protected] 7 Brazil igus do Brasil Ltda. Av. Eng. Alberto de Zagottis 655 Santo Amaro 04675-085 So Paulo - SP Phone +55 11 3531-44 87 Fax +55 11 3531-44 88 [email protected] 8 Bulgaria Hennlich OOD, BG 4000 Plovdiv Konstantin Velichkov, 69, Et. 3 Phone +359 32 511326 Fax +359 32 621929 [email protected]

21 Greece e-chains

Chrismotor s.a. 71, Sp. Patsi str. 118 55 Athens 15 Czech Republic Phone +30 210 34 25574 Hennlich Industrietechnik Fax +30 210 3425595 [email protected] spol. s r.o., o.z. Lin-tech eskolipsk 9 41201 Litomice 21 Greece Bearings Phone Chains J. & E. Papadopoulos S.A. +420 416 7113 32 12 Polidefkous str Phone Bearings Piraeus, 185 40 +420 416 7113 39 Phone +30 210 4113133 Fax +420 416 7119 99 Fax +30 210 4116781 [email protected] [email protected] 16 Denmark 22 Hong Kong igus ApS Sky Top Enterprises Ltd. Postboks 243 Room 1707, Block C; Wah Tat 8800 Viborg Ind Centre; Wah Sing Street; Phone +45 86 603373 Kwai Chung; Hong Kong Fax +45 86 60 32 73 Phone +852 22434278 [email protected] Fax +852 22434279 [email protected] 16 Denmark e-chains Solar A/S Industrievej Vest 43 6600 Vejen Phone +45 76 961200 Fax +45 75 36 47 59 [email protected] 23 Hungary igus Hungria Kft. Mogyordi u.32. 1149 Budapest Phone +36 1 3066486 Fax +36 1 4310374 [email protected]

igus Mxico S. de R.L. de C.V. Boulevad Aeropuerto Miguel igus Ireland Fitzwilliam Business Centre Alemn 160 Int. 135 26 Upper Pembroke Street Col. Corredor Industrial Toluca Lerma Dublin 2 Lerma, Estado de Mxico Phone +353 1 6373921 C.P. 52004 Fax +353 1 6620365 Tel. +52 728284 3185 [email protected] Fax +52 728284 3187 [email protected] 27 Israel 36 Netherlands Conlog LTD P.O. Box 35 71 igus Nederland Petach Tikva 49134 Sterrenbergweg 9 Phone +972 3 9269595 3769 BS Soesterberg Fax +972 3 9233367 Phone +31 346 353932 [email protected] Fax +31 346 353849 [email protected] 28 Italy 36 Netherlands igus S.r.l. Bearings Via delle Rovedine, 4 23899 Robbiate (LC) Elcee Holland BV Phone +39 039 5906.1 Kamerlingh Onnesweg 28 Fax +39 039 5906.222 NL-3316 GL Dordrecht [email protected] Phone +31 78 6544777 Fax +31 78 6544733 29 Japan [email protected] igus k.k. Arcacentral 7F, 1-2-1 Kinshi, 37 New Zealand Sumida-ku Tokyo JAPAN Automation Equipment Zip 130-0013 Ltd. Phone +81 358 192030 26 Tawn Place Fax +81 358 192055 PO Box 5656 [email protected] Hamilton 30 Latvia Phone+64 7 8490281 Fax +64 7 8492422 INPAP [email protected] Katrinas Str. 16 Phone +371 7509404 38 Norway/Iceland Fax +371 7509403 [email protected] ASI Automatikk AS Ingv. Ludvigsensgate 23 3007 Drammen 31 Lebanon Phone +47 9006 1100 Mecanix Shops [email protected] Gebran Safi Charles Helou Avenue 39 Panama Beirut Automatizaciones IndustPhone +961 1 486701 riales, S.A. Fax +961 1 490929 Via principal a 300 Mts del [email protected] Centro Comercial Los Pueblos 32 Lithuania Phone +507 399 7728/29 Fax +507 393 1155 Hitech UAB mschossow@automatiTerminalo g. 3 zacionesindustriales.com 54469 Biruliskiu k. Kauno raj. Phone +370 37 323271 Fax +370 37 203273 [email protected]

54 Sweden igus ab Knut Pls vg 8 256 69 Helsingborg Phone +46 42 329270 Fax +46 42 211585 [email protected] 54 Sweden e-chains

65 Venezuela Neumatica Rotonda C.A. Prolong Av. Michelena Colly Components AB C.C. Atlas Locales B-10 y P.O. Box 76 50 Slovenia 60 United Arab Emirates B-11 164 94 Kista 45 Russia Valencia, Edo. Carabobo Hennlich, d. o. o. Phone +46 8 7030100 Power & Technology Trd. Co. Phone +58 241 832.64.64 OOO Hennlich Industrijska tehnika Fax +46 8 7039841 P.O. Box 33372 +58 241 832.32.50 Ozernaja 16, building 1, Podnart 33 [email protected] Sharjah +58 241 838.88.19 office 4 SI-4244 Podnart Phone +971 6 5421300 Fax +58 241 832.62.83 170008 Tver Phone +386 4 53206-10 Fax +971 6 5423700 [email protected] 55 Switzerland Phone +7 4822630-180 Fax +386 4 53206- 20 [email protected] Fax +7 4822630-180 [email protected] igus Schweiz GmbH 66 Vietnam [email protected] Industriestr. 11 61 United Kingdom 51 South Africa 4623 Neuendorf KY LUC CO., LTD 45 Russia Phone +41 62 3889797 igus UK Ltd. 4A Vu Ngoc Phan, P.13, igus Pty. Ltd. Fax +41 62 3889799 51A Caswell Road Quan Binh Thanh, TP. Barti OOO Unit 29 [email protected] Brackmills HCM, Vietnam p/b 333 Midline Business Park Northampton NN4 7PW Phone +84 8 3553 2301 194358 St. Petersburg Cnr Le Roux & Richards Drive Phone +44 1604 677240 Fax +84 8 3553 2316 Phone +7 812 9724914 Midrand 1682 56 Taiwan Fax Chain [email protected] Fax +7 812 4483828 Tel. +27 11312-1848 +44 1604 677242 [email protected] igus Taiwan Company Ltd. Fax +27 11312-1594 Fax Bearing 5F, No. 35, 24th Road [email protected] +44 1604 677245 Taichung Industrial Park 45 Russia [email protected] Taichung 40850 Eka-Service Kompani Phone +886 4 2358-1000 1-aja Dubrowskaja, 2A, k. 35 Fax +886 4 2358-1100 109044 Moskau [email protected] Phone +7 495 6326623 Fax +7 495 6771778 [email protected] Issue June, 2012

OEM Automatic AB Box 1011 Dalagatan 4 Hennlich Industrietechnik 573 28 Trans s.r.o. Phone +46 75 2424100 Miletiova 16 Fax +46 75 2424159 SK-821 08 Bratislava [email protected] Phone +421 2 50202504 Fax +421 2 50202520 54 Sweden Bearings [email protected]

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Ordering and deliveries weekdays from 7.00 am to 8.00 pm, Saturday from 8.00 am to 12.00 pm. No minimum order quantities, no surcharges. 80,000 products available ex-stock. Quick delivery. www.igus.eu

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Configured in minutes... ...ordered by phone, fax, e-mail or internet... ...delivered in hours... ...made for years!

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/TS1 6949 /9001 .2008 .eu...

Bearing section certified according to TS16949 Certified according to DIN ISO 9001:2008

igus GmbH Cranes Department Spicher Strae 1a 51147 Cologne - Germany Phone +49 2203 9649-0 [email protected] www.igus.eu www.igus-cranes.com MAT0070784.20

07/2012