B.E Mechanical Engineering

THIAGARAJAR COLLEGE OF ENGINEERING, MADURAI - 625 015. B.E.
Degree in Mechanical Engineering - Regular (For Candidates admitted in 2005-2006 onwards) SCHEME OF EXAMINATIONS SECOND SEMESTER Sl. Subject Code Subject Name No Theory 1 G21/R11/F21 2 G22/R12 3 G23/R13 4 G24 5 G25/F24 6 G26/R14 Practicals 7 G27 /R15/F27 8 G28 9 G29/F29 Mathematics-I Thermodynamics Engineering Statics Mechanics of Materials C++ and Data Structures Material Science C++ Programming Lab. Strength of Materials and Composite Materials Lab. Workshop Practice 3 3 3 3 3 3 3 3 3 Duration of Exam in Hrs Marks Max. Marks Minimum for Pass Terminal Total Exam 35 50 35 50 35 50 35 50 35 50 35 50 35 35 35 50 50 50
Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 70 30 70 30 30 30 70 70 70
100 100 100 100 100 100 100 100 100
THIRD SEMESTER Sl. Subject Code No. Theory 1 2 3 4 5 G31/R21/F31 G32/R22 G33/R23 G34/R24 G35/R25 Mathematics-II Fluid Mechanics Engineering Dynamics Manufacturing Processes Electronics and Microprocessors Electrical Engineering Professional Ethics Fluid Mechanics and Electrical Engineering Lab. Manufacturing Processes Lab. 3 3 3 3 3 3 3 3 3 Subject Name Duration of Exam in Hrs Marks Max. Marks Minimum for Pass Terminal Total Exam 35 50 35 50 35 50 35 50 35 50 35 35 35 50 50 50 50
Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 70 30 30 30 30 70 70 70 70
100 100 100 100 100 100 100 100 100
6 G36/F25 7 G39/F39 Practicals 8 G37 9 G38
FOURTH SEMESTER Sl. Subject Code Subject Name No. Theory Duration of Exam in Hrs Marks Max. Marks Minimum for Pass
1 G41/R31/F41 Mathematics III 3 100 50 2 G42/R32 Thermal Engineering 3 100 50 3 G43/R33 Machine Elements Design 3 100 50 4 G44/R34 Machining Processes 3 100 50 5 G45/R35 Applied Metallurgy 3 100 50 6 G46 Machine Drawing 4 100 50 Practicals 7 G 47 Thermal Engineering Lab. 3 30 70 100 35 50 8 G 48 Machining Practice Lab. 3 30 70 100 35 50 9 G 49/F49 Professional Communication 3 50 50 100 50 FIFTH SEMESTER Sl. Subject Code Subject Name Duration Marks Max. Minimum for Pass No. of Exam Marks in Hrs Theory Continuous Terminal Terminal Total assessment Exam. Exam 1 G51/ F51 Computational Methods 3 30 70 100 35 50 2 G52/R52 Turbomachines 3 30 70 100 35 50 3 G53/R43 Kinematics of Mechanisms 3 30 70 100 35 50 4 G54/R42/F62 CAD and Geometric 3 30 70 100 35 50 Modeling 5 G55/R41 Mechanical Measurements 3 30 70 100 35 50 6 G56/R44 Production Drawing 4 30 70 100 35 50 7 G59/F59 Total Quality Management 3 30 70 100 50 Practicals 8 G57 Mechanical Measurements 3 30 70 100 35 50 and Metallurgy Lab. 9 G58 Computer Aided Design Lab. 3 30 70 100 35 50 SIXTH SEMESTER Sl. Subject Code Subject Name Duration Marks Max. Minimum for Pass No of Exam Marks in Hrs Theory Continuous Terminal Terminal Total assessment Exam. Exam 1 G61/R51 /F61 Operations Research 3 30 70 100 35 50 2 G62/R62/F7C Heat and Mass Transfer 3 30 70 100 35 50 3 G63/R53 Machine Dynamics 3 30 70 100 35 50 4 G64/R54 Automated Manufacturing 3 30 70 100 35 50 Systems 5 G65/R55 Mechatronics 3 30 70 100 35 50 6 G66 Control Systems 3 30 70 100 35 50 7 G69/F69 Environmental Science 3 30 70 100 50 PRACTICALS
Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 70 30 70
Terminal Exam 35 35 35 35 35 35
Total
Design and Simulation Lab. Computer Aided Manufacturing Lab. SEVENTH SEMESTER Sl. Subject Code No. Theory 1 2 3 4 G71/R61 G72/F72 G73/R63 G74/R72 Engineering Economic Analysis Automobile Engineering System Integration Design Metrology and Quality Engineering Elective I Elective II Heat Transfer Lab. Metrology and Quality Engineering Lab. Subject Name
8 G67 9 G68
3 3
30 30
70 70
100 100
35 35
50 50
Duration of Exam in Hrs
Marks
Max. Minimum for Pass Marks Terminal Exam 35 35 35 35 35 35 35 35 Total 50 50 50 50 50 50 50 50
3 3 4 3 3 3 3 3
Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 30 30 30 70 70 70 70
100 100 100 100 100 100 100 100
5 G7X 6 G7X Practicals 7 G 77 8 G 78
EIGHTH SEMESTER Sl. Subject Code No Theory 1 G81/R71 /F71 2 G8Y 3 G8Y 7 G 83 Organisational Behaviour and Management Elective III Elective IV Project Viva Voce 3 3 3 3 LIST OF ELECTIVES B.E. MECHANICAL ENGINEERING REGULAR VII SEMESTER Subject Code G7A G7B G7C G7D/F7E G7E G7F G7G G7H/F64 Subject Name Subject Name Duration of Exam in Hrs Marks Max. Minimum for Pass Marks Terminal Exam 35 35 35 75 Total 50 50 50 150
Continuous Terminal assessment Exam. 30 70 30 30 150 70 70 150
100 100 100 300
Refrigeration and Air conditioning Aerospace Engineering Computational Fluid Dynamics Finite Element Analysis Design of Jigs, Fixtures and Press tools Foundry Technology Principles of Metal Cutting and Metal Forming Mechatronics System Design
G7J/F7N G7K/F8D G7L G7M G7N
Robotics and Machine Vision Financial Management Production and Operations Management Supply Chain Management Entrepreneurship Development
LIST OF ELECTIVES B.E. MECHANICAL ENGINEERING REGULAR VIII SEMESTER Subject Code G8A G8B G8C G8D/F7A G8E G8F G8G G8H/F63 G8J G8K G8L G8M/F7D Subject Name
Internal Combustion Engines Power Plant Engineering Aerodynamics and Jet Propulsion Fluid Power Control Experimental Stress Analysis Industrial Automation Welding Technology Computer Integrated Manufacturing Design for Manufacture Marketing Management Work System Engineering System Simulation
Specialisation Subject Code
B.E Mechanical G21
P.T.B.E Mechanical R11
B.E. Mechatronics F21
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G21/R11/F21 - MATHEMATICS - I (Common to B.E., B.Tech. and P.T. B.E of all branches) Objective: An Engineering student needs to have some basic mathematical tools and techniques which emphasize the development of rigorous logical thinking and analytical skills. Based on this the course aims at giving adequate exposure to the theory and applications of multiple integrals, vector calculus, analytic functions, complex integration and Laplace transformation. UNIT-I Multiple integrals: Double integration, Cartesian and polar coordinates, Change of order of integration, Area as a double integral, Triple integration in Cartesian coordinates, Change of variables between Cartesian and polar coordinates and between Cartesian and cylindrical spherical polar coordinates. (10 Periods) UNIT II Vector calculus:
Gradient, divergence and curl, Line, surface and volume integrals, Greens, Gauss divergence and Stokes theorems (Without proof ). Verification of the above theorems and evaluation of integrals using them. (10 Periods) UNIT III Function of a complex variable: Analytic function, Necessary conditions, Cauchy Riemann equations in Cartesian and polar coordinates, Sufficient conditions (All without proof) Properties of analytic function, Determination of harmonic conjugate by Milne Thomson method, Conformal mapping a z + b, z 2 , cos z ,
1 , e z , sin z , z
azb , Schwartz Christoffel transformation. czd

(10 Periods) UNIT IV
Complex Integration: Statement and application of Cauchys theorem and Cauchys integral formula, Taylor and Laurent expansion, Singularities, Classification, Residues, Cauchys residue theorem, Contour integration, Unit circle and semi-circular contours (excluding poles on real axis) (10 Periods) UNIT V Laplace Transform: Laplace Transform, Sufficient conditions, Transforms of elementary functions, Basic properties, Inverse transforms, Derivatives and integrals of transforms, Transforms of derivatives and integrals, Convolution theorem, Transform of periodic functions, Laplace transform of Dirac Delta and unit step functions, Second shifting theorem, Application to solution of linear differential equation, constant coefficient, variable coefficient, simultaneous differential equations, Integral equations, initial and final value theorems. (10 Periods) Text Books: 1. Grewal, B.S., Higher Engineering Mathematics , Thirty Sixth Edition, Khanna Publishers, Delhi, 2001. Reference Books: 1. Veerarajan, T., Engineering Mathematics (for First Year ), Second Edition, Tata McGraw Hill Pub. Co. Ltd., New Delhi, 2002. 2. Venkataraman, M.K. Engineering Mathematics, Volume I, Fourth Edition, The National Pub. Co., Chennai, 2003.
3.
Kandasamy, P., Thilagavathy, K., and Gunavathy, K., Engineering Mathematics Volume I, Fourth Revised Edition, S. Chand & Co., New Delhi, 2000. Erwin Kreyszig, Higher Engineering Mathematics, New Age Publishers, 2003.
4.
B.E Mechanical G22
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G22/R12 - THERMODYNAMICS (Use of approved Steam tables and Mollier charts are permitted in the Terminal examination) Objective: To impart the knowledge on the basic principles and concepts of classical thermodynamics. To give an insight on the fundamentals of combustion. UNIT I Basic concepts Introduction - Basic concepts - Systems, Properties and Processes, Cycle, Thermodynamic Equilibrium, Quasi - static process, Internal Energy, Pressure and Temperature Manometry - Zeroth Law of thermodynamics Path and point functions. Energy interaction Work transfer : Types of work transfer - Displacement work, kinetic work, gravitational work, shaft work and spring work - Heat transfer : Specific heat and Latent heat. (10 Periods) UNIT II First law of thermodynamics to non flow systems Statement - First Law applied to non-flow processes, First Law for a cycle Processes - isochoric, isobaric, isothermal, adiabatic and polytropic, P-V and T-S diagrams for all the processes. First law applied to flow systems Steady flow assumptions- first law applied to steady flow process Isochoric, Isobaric, Isothermal, Isentropic and Polytropic processes - Applications in Turbine, Compressor, Nozzle, Diffuser, Heat Exchanger and Throttling device. (10 Periods) UNIT III Second law of thermodynamics Limitation of first law - Second law - Definition of reservoir, Efficiency of Heat engine, COP of Heat pump and refrigerator - Kelvin - Planck and Clausius statements - PMMK 1 and PMMK-2 - Equivalence of two statements - Reversible and Irreversible processes - Carnot engine - Carnot theorem - Absolute thermodynamic temperature scale. Entropy Concept - Clausius theorem - principle of entropy of universe. Available and Unavailable energy (qualitative treatment only) (10 Periods) UNIT IV Properties of pure substances Pure substance P-V, T-s and h-s diagrams -Dryness fraction - enthalpy, entropy and internal energy calculations for steam - use of steam tables. First law applied to non flow and steady flow systems involving vapours- Throttling process measurement of steam quality - separating and throttling calorimeter. (10 Periods) UNIT V Gas Gases Avagadros laws Equation of state - Ideal and Real gases - Vander Waal's equation of state Gas constant Simple problems for enthalpy, internal energy and entropy calculation for gases compressibility factor. Fuel Combustion
Combustion - combustion equations - stoichiometric air fuel ratio - Gravimetric analysis and volumetric analysis - Calculation of air fuel ratio and percentage of excess air. (10 Periods) Text Books 1. Yunus A. Cengel and Michael A. Boles, Thermodynamics: An Engineering Approach, Second edition, Mc Graw Hill, 2001. Reference Books 1. Single, O.P, Thermodynamics, Macmillan company,2004.
2. Michael 3. 4.
5. 6. Nag,P.K. Engineering Thermodynamics, Tata McGraw Hill, 1997
J. Moran, Howard N. Shapiro, Fundamental of Engineering Thermodynamics, Wiley, 2003. Richard E. Sonntag, Claus Borgnakke, Gordon J. Vanwylen, Fundamental of Thermodynamics, Wiley, 2002. Eastop, T.D and McCondy A. Applied Thermodynamics, fifth edition, Addison Wesley Longman,1999. Rayner Joel, Basic Engineering Thermodynamics in SI Units, ELBS, 1998.
B.E Mechanical G23
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G23/R13 - ENGINEERING STATICS Objective: To give an insight on systems of forces acting on bodies with practical applications. UNIT- I Statics of Particles Forces in a plane and space Force on a particle Resultant of several concurrent forces Rectangular components of a force Equilibrium of a particle. Statics of Rigid Bodies : Equivalent Systems of Forces External and Internal forces Principles of Transmissibility Equivalent Forces Moment of force about a point Varignons Theorem Rectangular components of the moment of a force moment of a force about given axis Moment of couple Equivalent couples Addition of couples Representation of couples by Vectors Resolution of given force into force at a point and a couple Reduction of a system of forces to one force and one couple Equivalent systems of forces Free body diagram. (10 Periods) UNIT- II Equilibrium of Rigid Bodies Equilibrium in two dimensions Reaction at supports and connections for a Two Dimensional structure Equilibrium of Forces. Equilibrium of Rigid Bodies in Three dimensions Reactions at supports and connections for a three dimensional structure. Analysis of structures Plane Trusses simple trusses Analysis by Method of joints and Method of sections Frames Analysis of a structure containing multi force members. (10 Periods) UNIT- III Forces in Beams and cables Types of loading and supportTypes of Beams Shear force and bending moment diagrams for cantilever, simply supported, fixed beams, overhanging beams, uniform strength beam subjected to various combinations of loads and applied moments Relations among load, shear force and Bending Moment Cables with concentrated loads, Distributed loads - Parabolic cable. (10 periods) UNIT- IV Centroids and Centres of Gravity: Centre of gravity of one and two dimensional body Centroids of Areas and lines First moments of areas and lines composite plates and wires Determination of centroids by integration Theorems of Pappus Guldinus. Centre of gravity of a three dimensional body centroid of a volume, composite bodies Determination of centroids of volumes by Integration. (10 Periods) UNIT- V Distributed Forces : Moments of Inertia of Areas Moments of Inertia Second moment of an Area Perpendicular axis theorem Polar moment of inertia Radius of Gyration of an area Moment of inertia of an area by Integration Parallel axis theorem
Moment of inertia of composite areas Product of inertia Principal Axes and Principal Moments of Inertia. Moments of Inertia Masses Moment of Inertia of a Mass Parallel axis theorem Radius of gyration moment of inertia of thin plates Moments of inertia of composite bodies (10 Periods) Text Book 1. Ferdinard P. Beer and E. Russell Johnston. JR. Vector Mechanics for Engineers Statics and Dynamics, Seventh Edition. Tata McGraw Hill 17th Edition 2004. Reference Books 1. Arthur P. Boresi and Richard J. Schmidt, Engineering Mechanics: Statics and Dynamics, Thomson Asia Private Limited, Singapore, 2004. 2. Irving H. Shames, Engineering Mechanics - Statics and Dynamics, Prentice Hall of India Private Limited, New Delhi - 2001 3. Palanichamy and S. Nagan , Engineering Mechanics-Statics, Tata McGraw Hill, 1997. 4. Mclean and Nelson, Engineering Mechanics, Statics and Dynamics, 3rd Edition, Schaum Series, Tata McGraw Hill, 1980. 5. Lakshmana Rao c et,al. Engineering Mechanics Statics and Dynamics, Printice Hall of India Pvt Ltd, New Delhi 2003 Specialisation Subject Code B.E Mechanical G24 P.T.B.E Mechanical B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G24 - MECHANICS OF MATERIALS Objective: To give better understanding of the basic principles and working conditions of the materials which is subjected to different types of loads and moments. UNIT I Concept of Stress - normal stress, shearing stress, bearing stress, stress on an oblique plane under axial loading, component of stresses, ultimate and allowable stress, factor of safety- concept of strain, stressstrain diagram, Hooks law, Poissons relation elastic constants and their relationship- Axial loading in composite bars- Thermal stresses - Impact load Resilience stress concentration. (10 Periods ) UNIT- II Principal Stresses Maximum Shearing Stress, Mohrs Circle for Plane Stress, Mohrs Circle to the one, two and three dimensional analysis of Stresses - Theories of failure - Maximum principle stress theory, Maximum shear stress theory, Maximum strain energy theory, Maximum shear strain energy theory and Maximum principle strain energy theory (10 Periods) UNIT- III Bending Stresses in simple and composite beams - Shear stress in beams - Rectangular, Circular and I sections - Torsion of Solid and hollow circular shafts - strain energy in torsion - stress concentration in torsion - shafts subjected to combined bending and twisting - Rigidity of shafts. (10 Periods ) UNIT- IV Slope and deflection of cantilever, simply supported and propped beams by double integration method , Macaulays method for different types of loading and with applied moments - strain energy method Slope and deflection of propped cantilever and fixed beams.
(10 Periods) UNIT- V Thin cylindrical and spherical shells thick cylinders under internal pressure - shrink fit - compound cylinders. Columns and struts Combined bending and axial stresses Eulers formula for long column. Rankines formula for columns. (10 Periods) Text Book 1. Ferdinard P. Beer and E. Russell Johnston. JR., Dewolf, John, T., Mechanics of Materials, McGraw Hill Book Company, 2004.
Reference Books 1. J.M. Gere, Stephen P. Timoshenko, Mechanics of materials, Nelson Thoranes, 2002. 2. Egor P. Popov, Engineering Mechanics of Solids , Second Edition - Pearson Education Ltd, New Delhi, 2001. 3. Bansal. R.K, A Text Book of Strength of Materials Lakshmi Publications, 2004.
B.E Mechanical G25
P.T.B.E Mechanical -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G25/F24 - C++ AND DATA STRUCTURES
Objective: To impart knowledge about the various features of C++ and data structures such as classes, functions, constructors, destructors, inheritance, overloading, Stacks and Queues and various lists. UNIT I C++ Programming Basics Basic Program Construction - Output Using cout - Preprocessor Directives - Comments - Integer Variables - Character Variables - Input with cin - Type float - Manipulators - Type Conversion Arithmetic Operators - Library Functions. Loops And Decisions Relational Operators - Loops - Decisions for, while, do loop - if...else, switch statement - Logical Operators - Precedence - break, continue and goto Statements. Structures A Simple Structure - Specifying the Structure - Defining a Structure Variable - Accessing Structure Members - Structures within Structures - Structures and Classes - Enumerated Data Types. (10 Periods) UNIT II Functions Simple Functions - Passing Arguments to Functions - Returning Values from Functions - Reference Arguments - Overloaded Functions - Inline Functions - Default Arguments - Variables and Storage Classes - Returning by Reference. Objects and Classes A Simple Class - C++ Objects as Physical Objects - C++ Objects as Data Types - Constructors Objects as Function Arguments - Returning Objects from Functions - Structures and Classes - Classes, Objects, and Memory - Static Class Data. Arrays
Array Fundamentals - Arrays as Class Member Data - Arrays of Objects - Strings. (10 Periods) UNIT III Operator Overloading Overloading Unary Operators - Overloading Binary Operators - Data Conversion - Pitfalls of Operator Overloading and Conversion. Inheritance Derived Class and Base Class - Derived Class Constructors - Overriding Member Functions - Class Hierarchies - Public and private Inheritance - Levels of Inheritance - Multiple Inheritance - Ambiguity in Multiple Inheritance - Classes within Classes - Inheritance and Program Development. Pointers Addresses and Pointers - Pointers and Arrays - Pointers and Functions - Pointers and Strings - Memory Management: new and delete - Pointers to Objects - Pointers to Pointers. (10 Periods)
UNIT IV The Stack Definition and Examples - Primitive Operations - The Stack as an Abstract Data Type- Representing Stacks in C++ - Implementing the pop Operation - Testing for Exceptional Conditions - Implementing the Push Operation - Infix, Postfix, and Prefix - Basic Definitions and Examples - Evaluating a Postfix Expression - Program to Evaluate a Postfix Expression - Converting an Expression from Infix to Postfix. (10 Periods) UNIT V Queues And Lists The Queue and Its Sequential Representation - The Queue as an Abstract Data Type - Insert operation - Priority Queue -Array implementation of a Priority Queue- Linked List -Inserting and Removing Nodes from a List-Linked List as Data Structure - Examples of List Operations - List Implementation of Priority Queues - Header Nodes - Circular Lists - Stack as a Circular Lists - Queue as a Circular List - Primitive Operations on Circular Lists - Header Nodes - Addition of Long Positive Integers using Circular List Doubly Linked Lists - Addition of Long Integers using Doubly Linked Lists- The Linked List in C++. (10 Periods) Text Books 1. Robert Lafore , Object - Oriented Programming in C++, Galgotia Publications Pvt. Ltd, New Delhi - 2001. (Units I, II and III only) 2. Yedidyah Langsam, Moshe J. Angenstein and Aaron M. Tenenbaum - Data Structures Using C and C++- Prentice - Hall of India, New Delhi 1997. (Units IV and V only) Reference Books 1. R. Rajaram ,Object Oriented Programming and Turbo C++ , New Age International, New Delhi, 1998. 2. Sartaj Sahni , Data Structures, Algorithms, and Applications in C++ , McGraw Hill, 1998. 3. E. Balagurusamy , Object - Oriented Programming with C++ , Tata McGraw Hill Publishing Company, New Delhi - 1997.
B.E Mechanical G26
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G26/R14 - MATERIALS SCIENCE Objective: To impart knowledge about Conductive, Semi conducting, Magnetic, Di-electric and modern engineering materials and their applicability in Engineering. To educate the students about Testing of materials, Structure of Metals and Alloys and Mechanical properties of Solids. To expose the students to the thin films and their methods of preparation. UNIT I Materials Classification - Selection of Materials for Engineering applications - Properties of materials Mechanical, Electrical, Thermal, Magnetic, Chemical, Physical, Optical and technological properties. Testing of materials Tensile test(UTM), Compression test(UTM)- Hardness test (Brinells Hardness)- Fatigue test( Rotating beam fatigue testing)- Creep test - Factors affecting creep resistance- Elastic after effect Bauschinger effect. (10 Periods)
UNIT II Conductive Materials Free electron theory of metals - Relaxation time - Mathissen's rule - Strain - Resistivity relation Thermal conductivity of materials - Wiede Mann Frenz law. Semiconducting Materials Elemental semiconductors - Intermetallic III -V compounds - Compound semiconductors - Oxides Organic semiconductors - Crystal preparation - Growth from melt Czochralski method-Zone refining. (10 Periods) UNIT III Magnetic Materials Classification of Magnetic Materials - Weiss theory of Ferromagnetism-Ferro magnetic domainsDomain Walls -Hard and soft magnetic materials - Ferrites - Properties and their uses. Di- electric Materials Polarisation - Different types - Temperature and Frequency effects - Dielectric loss- Local field Clausius-Mosotic relation - Dielectric breakdown. (10 Periods) UNIT IV Thin film techniques Thin films and thick films Preparation methods Vaccum evaporation Chemical vapour deposition Spray Pyrolysis Sputtering DC Sputtering RF Sputtering Anodization (10 Periods) Alloys and compounds Polymorphism and Allotropy Alloys Hume Rothery rule- Vegards law - Solid solutions Intermetallic compounds. UNIT V Mechanical Properties of Solids Crack Establishment - Crack Propagation Types of fracture Mechanism of Ductile facture -Brittle fracture - Griffiths Theory - Fatigue fracture Creep fracture Factors affecting mechanical properties.
Modern Engineering Materials Ceramics - Cermets - High temperature materials - Composite materials - Super Conducting materials - Smart materials - Plastics- Foam plastics - Vinyl foams (10 Periods) Text Books
1. Charles Kittel , '' Introduction to Solid State Physics '', John Wiley and sons,1997. 2.
( Units I , II & III ). V.Raghavan, "Material Science and Engineering", Fifth Edition, Prentice - Hall of India Pvt Ltd., NewDelhi, 2004. (Units IV and V)
Reference Books 1. H.Lawrence Vanvlock" Elements of Materials Science and Engineering" , 6th Edition, Addision Wesley Longman, 1998 2. Guy and J. Hren, Elements of Physical Metallurgy, Oxford University Press,1984. 3. Fred W. Billmaya.Jr., Text Book of Polymer Science, Wiley Interscience, 1984
B.E Mechanical G27
Lectur e 4
Tutoria l -
Practical -
Credit 4
G27 /R15/F27 - C++ PROGRAMMING LAB. Objective: To impart practical knowledge about the various features of C++ such as classes, functions, constructors, destructors, inheritance, overloading. List of Exercises 1. Program to find the factorial of a given integer. ( using while statement) Program to generate Fibonacci series upto given number ( using For statement) 2. Program to find roots of quadratic equation (using if statement) Program to accept number 1-7 and to display the days of week According to number ( using switch statement) 3. Program to find indivisible or divisible number for particular number divisor ( using do while statement) Program to accept n integers from the keyboard and to display the odd integers, even integers and their sum ,even sum and total sum 4. Program to add two matrices Program to multiply two matrices 5. Program to display the records of patients in a hospital using structures. 6. Program to add, subtract , multiply & divide any two numbers using functions 7. Program to find the volume of a cube, cylinder and rectangular box using function overloading
8. Program to determine whether a given a number is prime or not 9. 10. 11.

( using constructors & destructors) Program to display todays month & year & date using objects and classes Program to display personnel information system using objects and classes. Program to find factorial of a given number using operator overloading
Program to compare two strings using operator overloading
12. Program on Single Inheritance

Book to be used for Laboratory Exercises: 1. Robert Lafore , Object oriented Programming in C++ - Galgotia Publications Pvt Ltd.,New Delhi., 2001. Specialisation Subject Code B.E Mechanical G28 P.T.B.E Mechanical B.E. Mechatronics Lectur e Tutoria l Practical 3 Credit 2
G28 - STRENGTH OF MATERIALS AND COMPOSITE MATERIALS LAB. Objective: To impart the practical knowledge in testing of various materials for various load conditions. To impart the practical knowledge in preparation and testing of composite materials for various load conditions. Part A - Strength of Materials Lab. List of Experiments Tension test in Universal Testing Machine (UTM) Torsion Test Verification of Maxells Law Bending test using Huggenberger Tensometer Deflection test in Universal Testing Machine (UTM) Spring Test Impact Test Shear and Compression Test on wood Part B - Composite Materials Lab. List of Experiments 1. Hand lay up method for preparing composites 2. Tensile test on composites 3. Compressive test on composites 4. Three point bending test on composites 5. In plane shear test on composites 6. Determination of fracture toughness 7. Determination of Fibre volume fraction 8. Spring test on Composites Question paper Pattern Duration: 3 Hours Maximum Marks: 100 Part A: Strength of Materials Lab. of 1 hours duration terminal exam for 50 marks. Part B: Composite Materials Lab. of 1 hours duration terminal exam for 50 marks. 1. 2. 3. 4. 5. 6. 7. 8.
B.E Mechanical G29
Lectur e -
Tutoria l -
Practical 3
Credit 2
G29 - WORK SHOP PRACTICE (Common to all branches of Engineering and Technology B29, D29, E29, F29, EI29, C29, IT29) Objective: The students of all branches of engineering and technology would get exposure on the Basic Workshop Practice. In this course students would be trained in the use and application of basic tradesmen skills such as Woodworking, Metal working, Plumbing, Casting, and Joining processes. List of Exercises I. FITTING (Any four exercise): 1. 2. 3. 4. 5. 6. Fitting tools and practice. Preparation of Single step joint. Preparation of V joint. Preparation of Gauge joint. Preparation of Taper step joint. Preparation of Half round joint.
II. CARPENTRY (Any four exercises) 1. 2. 3. 4. 5. 6. Carpentry tools and practice. Use of different types of wood and adhesives. Preparation of Half joint. Preparation of Dovetail joint. Preparation of Mortise & Tennon joint. Turning in wood lathe.
III. DEMONSTRATION ON TOOLS AND PRACTICE IN (Any four studies): 1. Welding 2. Soldering 3. Brazing 4. Foundry and Moulding practice. 5. Smithy forging. 6. Plumbing Terminal Examination: Students should be tested in fitting and carpentry trades.
B.E Mechanical G31
P.T.B.E B.E. Lectur Tutoria Mechanical Mechatronics e l R21 F31 3 1 G31/R21/F31 - MATHEMATICS II (Common to B.E., B.Tech., and P.T.B.E. of all branches)
Practical -
Credit 4
Objective: An Engineering student needs to have some basic mathematical tools and techniques which emphasize the development of rigorous logical thinking and analytical skills. Based on this, the course aims at giving adequate exposure to the theory and applications of Fourier Transforms, PDE, and BVP. UNIT I Fourier Series: Dirichlets conditions, General Fourier series, half range sine and cosine series, Parsevals identity, harmonic analysis, complex form of Fourier series, double Fourier series, simple problems. (10 Periods) UNIT II Fourier Transforms: Fourier integral theorem, Fourier transform, Fourier sine and cosine transforms, properties, convolution theorem, Parsevals identity, Introduction to Discrete Fourier Transform, Discrete Time Fourier Transform and Fast Fourier Transform, Simple problems. (10 Periods) UNIT III Partial Differential Equations: Formation, solution of standard types of first order equations, Lagranges linear equation, linear partial differential equations of second and higher order with constant coefficient. (10 Periods) UNIT IV Boundary Value Problems: Classification of second order linear partial differential equations, one dimensional wave equation, one dimensional heat equation, solution by Fourier series and Fourier transform method. (10 Periods) UNIT V Boundary Value Problems (contd.): Steady state solution of two dimensional heat equation in Cartesian coordinates, Solution by Fourier series and Fourier transform method. Laplace equation in polar coordinates, Solution by Fourier series method. (10 Periods) Text Book: 1. Grewal, B.S., Higher Engineering Mathematics , Thirty Sixth Edition, Khanna Publishers, Delhi, 2001. Reference Books: 1. Veerarajan, T., Engineering Mathematics, (For Semester III) Second Edition, Tata McGraw Hill Pub. Co. Ltd., New Delhi, 2002. 2. Venkataraman, M.K., Engineering Mathematics, Fourth Edition, the National Pub. Co., Chennai, 2003. 3. Kandasamy, P.,Thilagavathy, K., and Gunavathy, K, Engineering Mathematic Fourth Revised Edition, S. Chand & Co., New Delhi. 2000. 4. Erwin Kreyszig, Higher Engineering Mathematics, New Age Publishers, 2001. Specialisation Subject Code B.E Mechanical G32 P.T.B.E Mechanical R22 B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G32/R22 - FLUID MECHANICS (Use of approved Gas tables is permitted in the Terminal examination) Objective: To impart the knowledge on the fundamental concepts of fluid mechanics, both incompressible and compressible flow.
UNIT I Basic Concepts Introduction - Liquids and Gases - Dimensions and Units- Properties of Fluids-Pressure-DensitySpecific Gravity - Viscosity - Surface Tension and Capillarity - Compressibility and Bulk Modulus. Fluid Statics Pressure at a Point (Pascals Law) Hydrostatic law - Hydrostatic Force on a Plane Surface and inclined surfaces only. (10 Periods) UNIT II Fluid Kinematics Types of Fluid Flow: Steady and uniform flow - Stream Lines - Continuity Equation in Cartesian Co-ordinates - Circulation and Vorticity - Velocity Potential and Stream Function Fluid Dynamics Different Types of Heads of a Liquid in Motion - Bernoullis Equation - Eulers Equation for Motion - Applications of Bernoullis Equation - Impulse-momentum Equation (10 Periods) UNIT III Pipe Flow Introduction - Reynolds Experiment - Significance of Reynolds Number - Laminar Flow in Pipes Darcy-Weisbach formula - Losses in Pipe Fittings and Valves - Pipes in Series - Equivalent Pipe - Pipes in Parallel. Gas Dynamics Gas dynamics Definition - Basic laws and Governing equations - Stagnation state - Velocity of sound Various regions of flow - Mach number - Effect of Mach number on compressibility. (10 Periods) UNIT IV Isentropic Flow Isentropic flow with Variable area- Mach number variation, Area ratio, Flow through nozzles and diffusers-Problems Normal Shocks Flow with normal shock waves - Governing equations, Property ratios in terms of Mach numbers across the shock, Prandtl relation, Rankine-Hugoniot equation-Problems ( 10 Periods) UNIT V Fanno Flow Flow in a constant area duct with friction - Fanno curve, Fanno flow equations, Equations relating flow variables, Maximum duct length-Problems. Rayleigh Flow Flow in a constant area duct with heat transfer - Rayleigh curve, Rayleigh flow equations - Maximum heat transfer-Problems. (10 Periods) Text Book 1. Bruce R. Munson, Donald F. Young, Theodore H. Okiishi, Fundamental of Fluid Mechanics, Wiley, 2001 Reference Books 1. S. K. Som and G. Biwas , Introduction to Fluid Mechanics and Fluid Machines, Tata McGraw - Hill Publishing Company Limited - New Delhi - 2004. 2. Irving H. Shames, Mechanics of Fluids, McGraw Hill, 2003.
3. Robert W. Fox, Alan T. Mcdonnald, Philip. J. Pritchard, Introduction to Fluid

Mechanics, Wiley, 2003.
4. Frank White, Fluid Mechanics with student resources CD Rom, McGraw Hill, 2002. 5. Robert D. Zucker, Oscar Biblarz, Fundamental of Gas Dynamics, Wiley, 2002. 6. R.K. Bansal , A Text Book of Fluid Mechanics and Hydraulic Machines, Laxmi
Publications (P) Ltd., New Delhi - 2004.
7. Yahya .S.M, Fundamentals of Compressible Flow, New Age International (P)

Ltd, 1995 Specialisation Subject Code B.E Mechanical G33 P.T.B.E Mechanical R23 B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G33/R23 - ENGINEERING DYNAMICS Objective: To make the students familiar with the motion of bodies subjected to systems of forces with practical applications. UNIT- I Kinematics of Particles: Rectilinear Motion Rectilinear motion of particles : Position vector, Velocity and acceleration - determination of the motion of a particle uniform rectilinear motion - uniformly accelerating rectilinear motion - motion of several particles. Kinematics of Particles - Curvilinear Motion Position vector, velocity and acceleration - rectangular components of velocity and acceleration - motion relative to a frame in a translation - tangential and normal components Radial and transverse components. (10 Periods) UNIT- II Kinetics of Particles: Newtons Second Law Newtons second law of motion, linear momentum of a particle, rate of change of linear momentum equations of motion - dynamic equilibrium - angular momentum of particle, rate of change of angular momentum - equation of motion in terms of radial and transverse components - motion under a central force, conservation of angular momentum, Newtons law of gravitation. Kinetics of Particles: Energy and Momentum Methods Work of a force - kinetic energy of a particle, principle of work and energy -Power and efficiency Potential energy - Conservative forces - Conservation of energy, Motion under a conservative central force, application to space mechanics. (10 Periods) UNIT- III Kinetics of Particles: Energy and Momentum Methods Principle of impulse and momentum, impulse motion, impact, direct central impact, oblique central impact. System of Particles Application of Newtons Law to the motion of a system of particles, effective forces, Linear and Angular momentum, motion of the mass centre, angular momentum about its mass centre, conservation of momentum, kinetic energy - work energy principle of conservation of Energy, Principle of Impulse and Momentum (10 Periods)
UNIT- IV Kinematics of Rigid Bodies Translation, rotation about a fixed axis, equations defining the rotation of a rigid body about a fixed axis general plane motion - absolute and relative velocity in plane motion - instantaneous centre of rotation in plane motion - Absolute and relative acceleration in plane motion - Plane motion of a particle relative to a rotating frame, coriolis acceleration. Forces and Accelerations Equations of motion for a rigid body - angular moments of a rigid body in plane motion D Alemberts principle, systems of rigid bodies, constrained plane motion. (10 Periods) UNIT- V Plane Motion of Rigid Bodies: Energy and Momentum Methods Principle of work and energy for a rigid body - work of forces acting on a rigid body - kinetic energy of a rigid body in plane motion - system of rigid bodies - conservation of energy power - principle of impulse and momentum for the plane motion of a rigid body - systems of rigid bodies - conservation of angular momentum. (10 Periods ) Text Book
1. Ferdinard P. Beer and E. Russell Johnston. JR. Vector Mechanics for Engineers Statics
and Dymanics, Seventh Edition. Tata McGraw Hill Edition 2004. Reference Books 1. Arthur P. Boresi and Richard J. Schmidt, Engineering Mechanics: Statics and Dynamics, Thomson Asia Private Limited, Singapore, 2004. 2. Irving H. Shames, Engineering Mechanics - Statics and Dynamics, Prentice Hall of India Private Limited, New Delhi - 2001 3. Palanichamy and S. Nagan , Engineering Mechanics-Statics, Tata McGraw Hill, 1997. 4. Mclean and Nelson, Engineering Mechanics, Statics and Dynamics, 3rd Edition, Schaum Series, Tata McGraw Hill, 1980. 5. Lakshmana Rao c et,al. Engineering Mechanics Statics and Dynamics, Printice Hall of India Pvt Ltd, New Delhi 2003
B.E Mechanical G34
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G34/R24 - MANUFACTURING PROCESSES Objective: To make the students learn the Metal casting Processes, Metal working Processes, Metal Joining Processes and the Processing of Plastics, Composites and Ceramics. UNIT-I Metal Casting Processes Introduction Pattern materials Pattern making tools Types of patterns Pattern Making allowances Coreprints Core boxes Colour coding for patterns and core boxes Molding tools and equipments Molding sands, types, grain size and shape, additives and properties Sand preparation Molding
processes Making a green sand mould - Molding processes based on the methods used Machine molding Cores and core making Special molding processes Permanent mold casting Gating and Riser of casting Use of padding and chills (10 periods) UNIT-II Metal Working Processes - Forging Introduction Forging materials Forging temperatures Hand tools and appliances Smith forging operations Forging processes Hand forging Power forging - Impression die forging Drop hammers Press forging Roll die forging Press vs hammer forging Machine or Upset forging. (10 periods) UNIT-III Metal Working Processes- Rolling and Extrusion Introduction Hot working Hot Rolling Piercing or seamless tubing Drawing - Hot Spinning Extrusion Cold working Cold rolling Cold drawing Cold bending Cold spinning Cold Extrusion Squeezing - Peening Sizing, Coining. (10 periods) UNIT-IV Metal Joining Processes Introduction Weldability Types of welding GAS WELDING Oxy-acetylene welding Airacetylene welding Oxy-Hydrogen welding ARC WELDING arc welding equipments Arc welding methods RESISTANCE WELDING resistance welding methods Thermit welding SOLID STATE WELDING Solid state welding methods NEWER WELDING METHODS Electron Beam welding Laser beam welding Friction welding Soldering - Brazing. (10 periods) UNIT-V Metal additive processes: Introduction to Rapid Prototyping fusion deposition modeling - Stereolithography Selective laser sintering applications. Forming and Shaping of Plastics and Composite materials Introduction - Extrusion Injection molding Blow molding Rotational molding Thermoforming Compression molding Transfer molding Casting Cold forming and solid phase forming Processing Elastomers Processing Reinforced plastics Processing Metal matrix and ceramic matrix composites. (10 periods)
Text Book: 1. S.K.HajraChoudhury and A.K.HajraChoudhury, Elements Of Workshop Technology, Vol I: MANUFACTURING PROCESSES, Media Promoters and Publishers Pvt. Ltd., 1986. (UNIT I to IV)
2. Serope Kalpakjian and Steven R.Schmid, Manufacturing Engineering and Technology,

Addison Wesley Longman (Singapore) Pvt. Ltd., 2000. (Unit V) Reference Books:
1. E.Paul Degarmo, J.T.Black, and Ronald A.Konser, Materials and Processes in

Manufacturing, Fifth Edition, Prentice Hall of India, 1997.
2. P.C.Sharma, A Text Book Of Production Technology (Manufacturing Processes), S.Chand 3. 4.

and Company Ltd, NewDelhi, 2004. Philip F.Oswald, and Jairo Munoz, Manufacturing Process and systems, John Wiley and Sons, 1996. John E.Neeley and Richard R.Kibbe, Modern Materials and Manufacturing Processes, John Wiley and Sons, 1992.
5. P.N.Rao, Manufacturing Technology, Tata McGraw Hill, NewDelhi, 1998. 6. Pham, D.T and Dimov, S.S, Rapid Manufacturing, Springer Verlag, London, 2001.
B.E Mechanical G35
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G35/R25 - ELECTRONICS AND MICROPROCESSORS Objective: This course is intended to give mechanical engineering students an exposure to electronic engineering principles, digital electronics fundamentals and introduction to microprocessor and its interfacing. This treatment is qualitative only. UNIT I Electronic devices Principles and Characteristics of junction diode, zener diode, photo diode, Bipolar junction transistor, Field effect transistor, photo transistor and thyristor, various configurations of bipolar junction transistor, Biasing, thermal stability. (10 Periods) UNIT II Electronic circuits Half wave and full wave rectifiers - Amplifiers - RC coupled, transformer coupled push pull and feedback amplifiers Introduction to Oscillators Switching regulators. (10 Periods) UNIT III Basics of digital electronics Principles and application of AND, OR, NOT, NAND, NOR, XOR gates, Half adder and flipflops - Principles and construction of binary counters and registers - Introduction to timer circuits. (10 Periods) UNIT IV Microprocessors Introduction to Microprocessors - Architecture of Intel 8085 Microprocessor - various addressing modes - Instruction set - Instruction timing - Timing diagrams (10 Periods) UNIT V Microprocess interface Assembly language programming - Simple Input/Output systems using tristate buffers and latches - Input/Output device interface - 8255A PPI - Memory interfacing. (10 Periods) Text Books 1. Allan Mottershed , Electron devices and circuits. ( Units I, II and III) - Prentice Hall of India Pvt.,2000.
2. Mathur, A., Introduction to Microprocessor,Tata McGraw Hill Ltd., 2000.

Reference Books 1. Robert L. Boylestad and Nashelsky, Electronic Devices and circuit theory, Prentice Hall of India, 2001. 2. Malvino,A.P, Electronics Principles, Tata McGraw Hill company Ltd, 2000. 3. Adel. S. Sedra and Kenneth C. Smith, Microelectronics circuits, 4th edition, Oxford Press,2000. 4. Mathur, A. , Introduction to microprocessors, Tata McGraw Hill Ltd, 2000. 5. Badri ram , Fundamentals of Microprocessors & Microcomputers , Dhanpat Rai Publications (P) Ltd., IV Edition, 1997.
B.E Mechanical G36
P.T.B.E Mechanical ---
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G36/F25 - ELECTRICAL ENG1NEERING Objective: To make the students understand the various parts, constructions and working principles of transformer, DC and AC machines and special machines. UNIT - I DC Machines Construction of D.C. Machines. DC generators: Working principle EMF equation Methods of excitation Characteristics Losses and efficiency Applications. DC motors: Working principle - Characteristics Starting methods Speed control Losses and efficiency Applications. (10 Periods) UNIT - II Transformers Single Phase Transformer: Construction and working principle of transformer EMF equation - Phasor diagrams under no load and load conditions Equivalent circuit Testing of Transformers - Voltage Regulation Losses and Efficiency. Three Phase Transformer: Introduction to Three phase Transformer Auto transformer Welding Transformer. (10 Periods) UNIT - III Synchronous Machines Types Construction of Synchronous machine. Alternator: Working principle EMF equation Voltage Regulation Predetermination of Regulation by synchronous impedance method. Synchronous motor: Principle of operation - Applications. (10 Periods) UNIT - IV Asynchronous Machines Three phase Induction motor: Types - Construction and Working principle Characteristics Losses and Efficiency Speed control: Variable Frequency Drive - Applications. Single phase induction motor: Construction and working principles Applications. (10 Periods) UNIT - V Special Machines Construction, Working principle and Applications of: synchronous reluctance motor, stepping motor, switched reluctance motor, permanent magnet brushless D.C. motor and permanent magnet synchronous motor. (10 Periods) Text Book 1. Gupta, B. R., Principles of Electrical Engineering, S.Chand & company Ltd.,2002. Reference Books 1. Nagrath and D.P. Kothari, "Electrical Machines", Tata McGraw-Hill, New Delhi, 2000. 2. Mukherjee, P.K. and Chakravarti, S., "Electrical Machines", Dhanpat Rai & Sons, New Delhi, 1999. 3. Theraja, B.L. and Theraja, A.K., "A Text book of Electrical Technology" - Vol. - II, AC & DC.", S.Chand & Company Ltd 24th edition, New Delhi,2003.
B.E Mechanical G37
P.T.B.E Mechanical --
B.E. Mechatronics -
Lectur e -
Tutoria l
Practical 3
Credit 2
G37 - FLUID MECHANICS AND ELECTRICAL ENGINEERING LAB. Objective: To impart the practical knowledge on testing of hydraulic flow measuring devices, pumps and turbines. To give hands on training in conducting experiments in the electrical machines and to evaluate its performances. Part A - Fluid Mechanics Lab. List of Experiments 1. 2. 3. 4. 5. 6. 7. Determination of Coefficient of discharge of Venturimeter. Determination of Coefficient of discharge of Orificemeter. Verification of Bernoullis Theorem Performance test on Centrifugal Pump Performance test on Pelton Wheel. Performance test on Francis Turbine. Performance test on Multi stage pump
Part B - Electrical Engineering Lab. List of Experiments 1. Measurement of three phase power by using two Watt meters. 2. Load test on D.C. Series motor. 3. Load test on single phase transformer and determination of regulation and efficiency. 4. OC and SC test in single phase transformer and predetermination of regulation and efficiency. 5. Load test on single phase induction motor. 6. Load test on three phase induction motor. 7. Load test on three phase alternator and determination of regulation. Question paper Pattern Duration: 3 Hours Maximum Marks: 100 Part A: Fluid Mechanics Lab of 1 1/2 hours duration terminal exam for 50 marks. Part B: Electrical Engineering Lab of 1 1/2 hours duration terminal exam for 50 marks.
B.E Mechanical G38
B.E. Mechatronics -
Lectur e -
Tutoria l -
Practical 3
Credit 2
G38 - MANUFACTURING PROCESSES LAB. Objective: To impart hand on practice of the fundamental manufacturing processes of metal forming, metal casting and metal joining. This would supplement the understanding of the theory course on Manufacturing Process Engineering (Subject code G34). List of Exercise I. Foundry practice (Any three exercises) 1. Preparation of mould for a Dumb bell. 2. Preparation of mould for a Bend pipe. 3. Preparation of mould for an Anvil. 4. Preparation of mould for a Flange. II.Welding practice (Any three exercises) 1. Arc Welding (Butt joint, Lap joint, L joint and Tee joint) 2. Gas Welding 3. Gas Cutting 4. Brazing 5. Soldering. III Smithy Practice (Any three exercises) 1. Square from Cylindrical rod. 2. Z Clamp. 3. S Hook. 4. Round Head Bolt. 5. Square Head Bolt. IV. Sheet metal Practice (Any three exercises) 1. Edge Folding, Riveting and Hammering. 2. Dust Bin. 3. Dust Pan. 4. Soap Tray. 5. Square taper tray. Terminal Examination: Students should be tested in at least any two trades at the minimum.
B.E Mechanical G39
P.T.B.E Mechanical F39
B.E. Mechatronics -
Lectur e 3
Tutoria l -
Practical -
Credit 3
G39 - PROFESSIONAL ETHICS (Common to all branches of Engineering and Technology B39, D39, E39, F39, EI39, C39, IT39) Objective: To make the students realize their ultimate duties and responsibilities in
various spheres of Community and to train them for resolving the Ethical Dilemmas and to mould them as veracious and values professionals .
UNIT-I
Engineering Ethics-Senses of Engineering Ethics- Variety of Moral Issues-Types of Inquiry- Moral Dilemmas,- Moral Autonomy- Kohlbergs Theory, Gilligans theory, Consensus and ControversyProfessions and Professionalism- Theories about Right action - Customs and Religion. (8 Periods) UNIT-II Engineering as Social Experimentation- Engineers as Balanced outlook on law.
responsible experiments Code of Ethics (8 Periods)
UNIT-III Engineering Responsibility for Safety - Assessment of Safety and Risk - Risk Benefit Analysis - Reducing Risk. (8 Periods)
UNIT-IV Responsibility and Rights - Collegiality and Loyalty- Collective Bargaining - Conflicts of Interest Occupational Crimes - Professional Rights - Employee Rights. (8 Periods) UNIT-V Global Issues-Multinational Corporations - Environmental Ethics Computer Ethics -Weapons Development - Engineers as Managers and Consultants- Engineers As Expert -Witnesses and Advisors Leadership - Leadership Styles- Motivation. (8 Periods)
Text Books: 1.Ethics in Engineering Mike Martin and Roland Schinzinger , Mc Grawhill, New York, 1996. Reference Books: 1..Engineering Ethics Charles D Fledderman, Prentice Hall, New Mexicok, 1999 2.Engineering Ethics- Prof.K.Pandian, Thirumalai Publications, Chennai, 2004. 3.Think like a Winner-Dr.Walter Doyle, Mag na Publishing Co.Ltd, Mumbai,2002. Specialisation Subject Code B.E Mechanical G41 P.T.B.E Mechanical R31 B.E. Mechatronics F41` Lectur e 3 Tutoria l 1 Practical Credit 4
G41/R31/F41 - MATHEMATICS III Objective: An Engineering student needs to have some basic mathematical tools and techniques which emphasize the development of rigorous logical thinking and analytical skills. Based on this course aims at giving adequate exposure to the theory and applications of Statistics & Probability, Tests of Hypothesis, Calculus of variations, Boundary value problems in ODE, Graph Theory UNIT I
Statistics & Probability : Linear Correlation and regression Curve fitting, method of least squares, continuous probability distributions, Normal, Gamma, Beta, Chi-square, Weibull, exponential & Hyper geometric distribution. (10 Periods) UNIT- II Tests of Hypothesis: Hypothesis testing, Testing hypothesis involving means & proportions, comparison of small samples & large samples, t-test, z-test, comparison of variances, F test, Test of goodness of fit, Chi-square test, Contingency table included. (10 Periods) UNIT III Design of experiments: Concepts and methods of design of experiments, simple comparative experiments such as concepts of randomization & blocking, analysis of variance techniques. (10 Periods) UNIT IV Boundary value problems in ODE: Use of weighted residual techniques, Ritz method, Collocation method, Moment method, Least square technique, Galerkins method, Partition method, Use of finite element method in solving BVPs in ODE (10 Periods)
UNIT V Simulation Techniques: System, simulation, Random number, Random number generation, linear & multiplicative congruental techniques, Goodness of fit & Chi-square test, Kolmogorov test, Poker test, Random variate generators, Exponential distribution, Triangular distribution, simple application in queuing theory. (10 Periods) Test Books:
1. 2. 3. 4.
S.C. Gupta & V.K.Kapoor, Fundamentals of mathematical statistics , Sultan Chand & Co.2002. ( For Units I II ) S.P. Gupta, STATISTICS , S. Chand & Co. 2001. ( For Unit III ) M.K. Jain Numerical Solution of Differential Equations New Age International Publication. 2000. ( For Unit IV ) Jerry Banks, John S. Carson, Barry I. Nelson. Discrete Event System simulation, Prentice Hall of India, 2000. ( For Unit V) B.E Mechanical G42 P.T.B.E Mechanical R32 B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G42/R32 - THERMAL ENGINEERING (Use of Steam and Refrigerants tables and Psychrometric charts permitted) Objective: To learn the concept of Thermal Engineering processes, principle of working and performance of thermal devices. UNIT-I Vapour Power Cycle: Carnot Rankine - reheat and regenerative cycles -thermal efficiency - work ratio - steam rate.
Steam Nozzle: Types - exit velocity - critical pressure ratio - effect of friction - throat area and exit area calculations. (10 Periods) UNIT-II Reciprocating Compressor: Single stage reciprocating compressor-work done and power- clearance volume - volumetric efficiency multistage compression- inter cooling- minimum power requirement. Refrigeration: Vapour compression system: working - p-h diagram - T-s diagram COP - problems involving wet, dry and superheated compression Vapour absorption system - working and comparison. (10 Periods) UNIT-III Psychrometry: Dry bulb and wet bulb temperatures- specific and relative humidity- dew point temperature- Enthalpy of moist air- psychrometric chart. Psychrometric Processes: Sensible heating, cooling, humidification and dehumidification- cooling and dehumidification- heating and humidification- adiabatic mixing- sensible heat factor bypass factor. (10 Periods) UNIT-IV Internal Combustion Engine: Valve timing and port timing diagrams for petrol and diesel engines- thermodynamic cycles - Otto, Diesel and dual - performance calculations - air standard, mechanical, volumetric and thermal efficiencies. (10 Periods)
UNIT-V Gas Turbine Cycle: Open and closed cycle-T- s diagram-stage efficiency - effect of turbine and compressor efficiency methods of improving the cycle efficiency: reheating, regeneration and inter cooling. Jet Propulsion: Air breathing engines working of turbo jet, turbo prop, turbo fan, ramjet and pulse jet engines. Rocket engines - working of solid, liquid and hybrid propellant rocket engines. (10 Periods) Text Book: 1. Yunus A. Cengel and Michael A. Boles, Thermodynamics: An Engineering Approach, Second edition, Mc Graw Hill, 2001. Reference Books 1. Nag,P.K. Basic and applied thermodynamics, Tata McGraw Hill, 2004. 2. Rajput. R.K., Thermal Engineering, Laxmi Publications (P) Ltd., 2004. 3. Michael J. Moran and Howard N. Shapiro, Fundamental of Engineering Thermodynamics, Wiley, 2003. 4. Richard E. Sonntag, Claus Borgnakke, Gordon J. Vanwylen, Fundamental of Thermodynamics, Wiley, 2002.
5. Eastop, T.D and McConkey A. Applied Thermodynamics, Fifth Edition, Addison 6. 7.

Wesley Longman, 1999. Khurmi, R.S, Steam Tables with Mollier Diagrams, S.Chand and Co. Limited, 2005. Maskara, P.N and Satish Chand, Tables and Charts on Refrigerant and Psychometric Properties, Technical Publishers of India, 1988.
B.E Mechanical G43
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G43/R33 - MACHINE ELEMENTS DESIGN (Use of approved Design data book permitted) Objective: To understand the principles involved in evaluating the shape and dimensions of a component to satisfy functional and strength requirements. UNIT I Engineering design concepts: Design concepts - Factors influencing design - Selection of Materials Heat Treatment to enhance Material Properties Applications -Limits, Fits and Tolerances- Standardisation - Preferred numbers Stresses in Machine members - Design for static and fatigue strength. (10 Periods) UNIT II Design of joints and fasteners: Design of permanent joints - riveted joints leak proof, structural and diamond joints - welded joints- Lap and Butt joints- design of keys- design of knuckle joint- threaded fasteners and power screws. (10 Periods) UNIT III Design of suspension systems and couplings: Design of springs Helical, open coil, closed coil, concentric, springs for varying loads- leaf springs -design of simple spline and stepped shafts - strength and rigidity - design of couplings - rigid and flexible type. (10 Periods)
UNIT IV Design of engine components: Design of piston, piston rings, connecting rod with I section and circular section, side crank, centre crank and flywheels for IC Engines. (10 Periods) UNIT V Clutch design: Design of clutches single and multi plate design of clutch shaft plates operating levers. Material handling components design: Design of wire ropes and crane hooks. (10 Periods)
Text Book :
1. Joseph Edward Shigley and Charles R. Misucke , Machine Engineering Design , Sixth
Edition , TataMcGraw Hill, 2003. Reference Books 1. Sundarajamoorthy. T.V., and Shanmugam. N, Machine Design, Anuradha Agencies ,2000.
2. Hall, Holowenko and Laughin, Theory and Problems of Machine Design, Tata 3.
McGrawhill Company , 2002. Sharma. P.C, and Agarwall. D.K, Machine design, S.K. Kataria and Sons, New Delhi , 2000.
B.E Mechanical G44
P.T.B.E B.E. Lectur Mechanical Mechatronics e R34 4 G44/R34 - MACHINING PROCESSES
Tutoria l -
Practical -
Credit 4
Objective: To impart knowledge on the theory of Metal cutting, Lathe, Drilling and Boring Machines, Shaper, Planing machines, Milling Machines, Grinding Machines, Surface Finishing, Broaching Machines and Non Traditional Machining. UNIT-I Metal Cutting and Cutting tools Type of cutting tools Orthogonal and Oblique cutting Mechanics of cutting and chip formation Velocity relationships Cutting forces in orthogonal cutting Stress in shear plane Work done and power - Types of chips Chip breakers - Cutting speeds and feeds Friction and heat sources in cutting Tool life and wear Machinability Tool materials Cutting fluids. The Lathe Types Specification Descriptions and functions - Accessories and attachments Operations Cutting tools Tool holders Influence of tool angles - Influence of tool height Types of tool Machining time Single point cutting tool signature. (12 periods) UNIT-II Drilling machine Types Specification - Upright drilling machine parts - Radial drilling machine parts Work holding devices Tool holding devices Operations Twist drill nomenclature Drill size Designation of drill Drill material Reamer nomenclature Counter bore Countersinks and spot facers Tap nomenclature Cutting speed Feed Depth of cut Machining time in drilling Milling machines Horizontal Milling m/c and Vertical milling m/c: Specifications, Parts, Work holding devices, Operations Boring machines Vertical boring machine: Specifications, Parts, Work holding devices, Operations Precision boring machine Jig boring machine Methods of locating holes in jig boring Jig boring operations. (10 Periods) UNIT-III Shaper Types, Specifications, Parts, Work holding devices and Operations of shapers Shaper mechanism Shaper tools Cutting speed, feed and depth of cut Machining time. Planing machines Types, Specifications, Parts, Work holding devices and Operations of planing machine Planer tools Cutting speed, feed and depth of cut - Machining time Shaper vs Planer. Milling machines
Types, Specifications, Parts, Work holding devices and Operations of Milling machine - Cutter holding devices - attachments Milling cutters - Fundamentals of the milling processes Cutting speed, feed and depth of cut No of cutter teeth Calculation of machining time. (12 periods) UNIT-IV Grinding machines Introduction - Kinds of grinding Grinding machines Cylindrical center-type grinders Centreless grinders Internal grinders Surface grinders Tool and cutter grinders Special grinding machines Work holding devices and attachments Principal grinding operations The grinding wheel Abrasives bonds and bonding processes Grit, grade and structure of wheels Wheel shapes and sizes Mounted wheels Standard marking systems Selection of grinding wheels Mounting the grinding wheels Glazing and loading in wheels Dressing and truing grinding wheels Balancing grinding wheels Cutting speed and work speed Feed Depth of cut Machining time in grinding. Surface finishing processes Introduction Lapping Honing - Super finishing Polishing Buffing - Power brushing-Tumbling Pickling and oxidizing Electroplating - Hard dipping Galvanizing - Metal spraying - Metallisation . (10 periods) UNIT-V Broaching Machines Types, Specifications, Parts, Work holding devices and Operations of Broaching Machines Advantages and Disadvantages Non-traditional machining Introduction - Classification of the machining processes - Abrasive jet machining (AJM)-Ultrasonic machining (USM) - Chemical machining (CHM) - Electro-chemical machining (ECM) - Electro-chemical grinding - Electro discharge machining (EDM) Electron- beam machining (EBM) - Laser beam machining (LBM) - Plasma arc machining (PAM) - Ion beam machining (IBM). (10 Periods) Text Book 1. S.K.HajraChoudhury, S.K.Bose, A.K.HajraChoudhury and Nirjhar Roy, Elements of Workshop Technology, Vol II: MACHINE TOOLS, Media Promoters and Publishers Pvt. Ltd., 1998. Reference Books
1. 2. 3. 4. 5. 6.
Serope Kalpakjian and Steven R.Schmid, Manufacturing Engineering and Technology, Addison Wesley Longman (Singapore) Pvt. Ltd., 2000. E.Paul Degarmo, J.T.Black, and Ronald A.Konser, Materials and processes in Manufacturing, 5th Edition, Prentice Hall of India, 1997. P.C.Sharma, A Text Book of Production Technology (Manufacturing Processes), S.Chand & Company Ltd, NewDelhi, 2004. Philip F.Oswald, and Jairo Munoz, Manufacturing Process and systems, John Wiley and Sons, 1996. John E.Neeley and Richard R.Kibbe, Modern Materials and Manufacturing Processes, John Wiley and Sons, 1992. P.N.Rao, Manufacturing Technology, Tata McGraw Hill, NewDelhi, 1998.
B.E Mechanical G45
B.E. Mechatronics -
Lectur e 4
Tutoria l 0
Practical -
Credit 4
G45/R35 - APPLIED METALLURGY Objective: To educate the students about the micro constituents of Iron and its equilibrium diagrams and the effect of various alloying elements. To impart knowledge in the areas Heat treatment, Surface hardening and Surface treatments. To expose the students to the Non ferrous metals and alloys cast iron and their applicability in engineering. To equip the students to understand the metal working, foundry metallurgy, welding metallurgy and powder metallurgy processes. UNIT I Ferrous Systems Nature of metals and alloys- Equilibrium diagram - Eutectic, Eutectoid and Peritectic reactions Micro constituents of Iron and Steel - Iron - Carbon Equilibrium diagram- Equilibrium cooling of a solid solution alloy- Non Equilibrium cooling - Carbon solubility in iron - Critical temperature lines. Effect of alloying elements on the properties of Steels and Cast Irons. Composition and uses of Alloy steels, Carbon steels, Tool steels. (10 Periods) UNIT II Heat Treatment of Steel Annealing - stress relieving, process annealing, spheroidising, full annealing - Normalising -Hardening- Tempering - TTT diagram - Continuous cooling curves - Austenitizing temperature Martempering, Austempering and Ausforming -Mechanism of heat removal during quenching- Quenching medium. Hardenability of steel - Jominy test, Use of hardenability data . Surface Hardening Carburising - Nitriding - Cyaniding - Carbonitriding -Flame hardening - Induction hardening. (10 Periods) UNIT III Cast Iron Classifications, and uses of grey cast Iron, High strength cast Iron, Malleable Iron and Spheroidal Graphite Iron - ISI specifications for steels and cast Iron. Nonferrous Metals and Alloys Classifications, properties and uses of Copper and its alloys, Aluminum and its alloys, NickelChromium high temperature alloys, Titanium and its alloys and Shape memory alloys. (10 Periods) UNIT IV Metal Working Processes: Recovery, recrystallisation and grain growth, grain size, effect on properties - Hot and cold working Surface Treatments Hard facing - Hard chromium plating - Metal spraying - Metal coatings Powder Metallurgy Powder Metallurgy processes - Production of metal powders - Blending - Mixing - Compacting Sintering - Hot pressing - Secondary operations - Applications of powder metallurgy - Advantages and limitations.
(10 Periods)
UNIT V Foundry Metallurgy Concept of Solidification of metals - Solidification of pure metals and alloys - Melting Superheating Fluxing - Solidification and segregation - Hot tears - Control of gas unsoundness in casting Testing and inspection of castings. Metallurgy Of Welding, Brazing And Soldering Weldability - Thermal effects on parent metal and its mechanical properties - Metallurgical effects of Welding - Thermal stresses in welds - Stress relief treatment of welds - Metallurgical aspects of soldering and brazing - Testing and inspection of welds. (10 Periods) Text Books
1. Sidney H . Avner, Physical Metallurgy, Tata McGraw Hill, New Delhi, 1997. (Unit I to 2.
IV) Burton. M.S., Applied Metallurgy for Engineers, McGraw Hill, 1979. (Unit V)
Reference Books 1. Higgins R A, Engineering Metallurgy Part 1 & 2, Viva Books Pvt Ltd, 1998. 2. Donald S.Clark & Wolbur R.Varney, Physical Metallurgy for Engineers, CBS Publishers, Delhi, 1987. 3. Laktin, Physical Metallurgy, MIR Publishers, Moscow, 1974. 4. George E. Dieter, Mechanical Metallurgy, McGraw Hill. 5. O.P. Khanna, Material science and Metallurgy, Dhanpat Rai, 1993.
B.E Mechanical G46
B.E. Mechatronics -
Lectur e 2
Tutoria l 0
Practical 3
Credit 4
G46 - MACHINE DRAWING (Use of approved Design Data Book permitted) Objective: To impart the knowledge in Machine Drawing fundamentals. To impart the knowledge to read, draw and to understand various machine elements. UNIT I I.S code of Practice for Engineering Drawing Use of scales Selection and designation of sizes Types of lines termination of leader line, hatching of sections revolved and removed sections. Riveted joints Types of rivet heads Lap joint Single riveted and double riveted, chain and zig zag type Butt joints Single riveted, single strap and double strap joints, double riveted, double strap joints, Chain and zig-zag type. (10 Periods)
UNIT II Screws and Threads True projection of screw thread ISO metric thread, different types of threads single and multi start threads Right and Left hand threads Conventional representation of threads - Internal and external types. Bolts and Nuts Machine and cap screws, set screws, Grub screws, studs. Types of nuts - cap, castle, wiles , lock nuts - Locking by set screw, grooved nut, plate and spring washer. Hexagonal square bolt and nut assembly. (10 Periods) UNIT III Keys, Cotter and Couplings Keys Hollow, saddle, Sunk, Parallel sunk, Feather, Wood ruff, Round, key with gib head, and Splined shaft, Sleeve and Cotter joint, Gib and Cotter joint, Knuckle joint, Rigid and Flexible coupling. (10 Periods) UNIT IV Bearings Sliding contact bearings Solid and bushed journal, Plummer block foot step bearing with radial and thrust ball bearing - symbols of antifriction bearings (10 Periods) UNIT V Pulleys Pulley with arms, pulley with web, step cone pulley for flat belt, Pulley for V-belt, fast and loose pulley. (10 Periods) Text Book: 1. K.R. Gopalakrishna, Machine Drawing, Subhas publications, Bangalore, Eighteenth edition, 2004. Reference Books. 1. Warren Hammer Blueprint Reading Basics, III Edition, Industrial Press Inc, New York, 2003 2. K.L.Narayana, P.Kannaiah and K.Venkata Reddy, Machine Drawing, 3rd reprint, New Age International Ltd., New Delhi, 2003. 3. Dhawan, Machine Drawing, First Edition, Sultan Chand and Sons, New Delhi, 1996. 4. P.S. Gill, A Text Book of Machine Drawing Seventh Edition Reprint, , S. K. Kataria & Sons. New Delhi. 2004 5. Narayana, P.Kannaiah and K.Venkata Reddy, Production Drawing, Ist Edition, New Age International Ltd., New Delhi, 1997. 6. N.D.Bhatt, Machine Drawing, Wiley Eastern Pvt.Ltd., 1998. 7. BIS Code 919. QUESTION PAPER PATTERN FOR TERMINAL EXAMINATION G46 - MACHINE DRAWING AND G56 - PRODUCTION DRAWING Duration: Four Hours Maximum Marks Part A Maximum Marks: 100 : 100 marks for Terminal examination. Marks secured will be reduced to a maximum of 75 marks during processing. : Six short answer questions out of Eight questions from Unit I and
Unit II to be answered. Question Nos. 1 to 8 covering Four questions from each unit (6 x 5 = 30 Marks) Part B : Three full questions out of Five questions from unit III, IV and V. Question number 9 to 13 covering units III, IV and V.
Question No. 9 is Compulsory (without Choice), may be from any one of the units III, IV & V and carries 30 marks. (1 x 30= 30 Marks) Question Nos. 10 to 13 will be either or type covering the unit in which question 9 is set. Each question carries 20 marks. units III, IV & V excluding the
(2 x 20 = 40 Marks)
-------Total = 100 Marks -------Credit 2
B.E Mechanical G47
B.E. Mechatronics -
Lectur e -
Tutoria l -
Practical 3
G47 - THERMAL ENGINEERING LAB. (Use of approved steam and refrigeration tables is permitted in the terminal examination) Objective: To give hands on training in the Thermal Engineering systems like IC Engines, Boiler and Air Compressor. 1. 2. 3. 4. 5. 6. 7. 8. 9. Load test on diesel and petrol engines Energy balance test on diesel engine Determination of air fuel ratio and Volumetric efficiency of a diesel engine Retardation test on twin cylinder four stroke diesel engine Morse Test on multi cylinder petrol engine Volumetric efficiency test on reciprocating air compressor Determination of efficiency and evaporation capacity of a boiler Determination of air fuel ratio of a boiler Engine exhaust gas analysis
10. Determination of COP of Refrigeration Test Rig 11. Psychrometric analysis in Air conditioning Test Rig 12. Determination of dryness fraction of steam
B.E Mechanical G48
B.E. Mechatronics -
Lectur e -
Tutoria l -
Practical 3
Credit 2
G48 - MACHINING PRACTICE LAB. Objective: To impart knowledge and skill in the field of conventional machine tools used in the industries. To increase the level of confidence of students by working individually in various machine tools. To supplement the theory course on Machining Processes (G44) List of Exercises (12 Exercises to be given. They have to be selected such that students would do atleast one exercise in each machine)
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.
Plain, step, Taper turning in lathe. Thread cutting (Right hand, Left hand). Knurling, Drilling and Boring in lathe. Vee groove machining in shaping machine. Dove tail machining in shaping machine. Key way cutting in vertical milling machine Round to square machining in vertical milling machine. Cutting force measurement in milling machine Spur gear cutting in universal milling machine. Helical gear cutting in universal milling machine. Plain shaft grinding and Morse taper grinding in cylindrical grinding machine. Surface grinding of plates in surface grinder. Influence of process parameters on surface roughness in EDM process. Knob screw turning and threading in Capstan lathe using self-opening die head in Capstan lathe.
15.
Drilling and tapping in drilling machine.
Demonstration: High speed lathe, single spindle auto lathe, lapping machine and centreless grinding machine. Terminal Examination: Students would be tested in any two exercises each 1 hours duration.
B.E Mechanical G49
Lectur e 1
Tutoria l 1
Practical 1
Credit 2
G49 PROFESSIONAL COMMUNICATION (Common to all branches of Engineering and Technology B49, D49, E49, F49, EI49, C49, IT49) Objective: To develop knowledge, skills and attitudes needed for professional communication by the use of methods such as lectures, small group activities, quizzes and language lab. 1. Project Report Writing: Technical reports: Definition, Types; Audience, Purpose; Unity, Coherence; Appropriateness, Brevity, Clarity; Selection of Project topic, Information sources, Thesis statement; Method of data collection; Use of Graphics, Analysis of data; Language; Bibliography; Margin, Line Space, Font Size, Punctuation; Symbols, Abbreviations, Units of Measurement, Mathematical expressions. (8 Periods) 2. Group Discussion and Personal Interview: Task and Maintenance Roles, Development of interaction skills: Asking for and giving opinions, agreeing, disagreeing, turn-taking, interrupting politely, listening actively, being sensitive to group dynamics. Realistic Self Assessment, Goal-setting, Common Interview Questions; Personal appearance; Body Language, Etiquette, Fluency, Resume Writing. (8 Periods) 3. Understanding Work Environment: Company Structures, Systems, Processes, Products, Services: Context of Business and Commerce: Business plans, meetings, minutes, letters, phone calls. (8 Periods) 4. Preparation for Competitive Examinations: TOFEL, GRE, GATE, CAT, IAS, IES and BEC examinations; Objectives and formats of examinations; model tests. (8 Periods) 5. Some Common Evaluation Methods: Using Computers to take tests; English related examination items: Synonyms, Antonyms, Spotting Errors, Sentence Completion, Verbal Analogy, Verbal Reasoning, General Awareness, and General Mental Ability, Listening Comprehension, Group Discussion, Personal Interview, Project Report.
(8 Periods) Text Book: Aggarwal, R.S. and Monika Aggarwal. Objective General English. NewDelhi: Sultan Chand and Co., 1999. Reference Books: Mitchell, John. How to Write Reports. NewDelhi: Rupa and Co., 1974
Evaluation Pattern Continuous Internal Assessment and Single Terminal Examination to be given equal Weight age 50:50 Items to be tested as per the unit 5 in the syllabus.
B.E Mechanical G51
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G51/ F51- COMPUTATIONAL METHODS Objective: With the present development of the computer technology, it is necessary to develop efficient algorithms for solving problems in science, engineering and technology. This course gives a complete procedure for solving different kinds of problems that occur in engineering numerically. At the end of the course the students would be acquainted with the basic concepts in numerical methods and their uses. UNIT I Curve fitting and theory of equations: Empirical laws and curve fitting linear law method of group averages principle of Least squares fitting straight line, parabola, exponential curve method of moments - theory of equations Relation between the roots and coefficients of the polynomial equation equations with real coefficients and imaginary roots equations with rational coefficients and irrational roots symmetric functions of the roots Transformation of equations Reciprocal equations. (10 periods) UNIT II Solution of equations: Solution of numerical algebraic and transcendental equations- The Bisection method Iteration method Regula Falsi method Newton-Raphson method Horners method Solution of Simultaneous Linear Algebraic equations-Gauss elimination method- Gauss-Jordan method Crouts method Gauss Jacobi method-Gauss Seidel method Relaxation method. (10 periods) UNIT III Difference calculus: Finite differences Forward , backward and central difference operator shifting operator Properties and Relation between operators Interpolation Newtons forward and backward difference interpolation formula Gauss forward and backward difference interpolation formula - Bessels, Laplace and Everett formula. (10 periods) UNIT IV Interpolation, numerical differentiation and integration: Interpolation with unequal intervals - Divided differences Newtons divided difference formula Lagranges interpolation formula inverse interpolation - Numerical differentiation - Newtons forward
and backward differentiation formula Numerical Integration The trapezoidal rule Simpsons 1/3rd and 3/8th rule Difference equations Solution of Linear homogeneous difference equation with constant coefficients. (10 periods) UNIT V Numerical solution of differential equation: Numerical solutions of ordinary differential equations Taylor series method Picards method Eulers methods Fourth order Runge Kutta method Milnes and Adams Predictor Corrector methods Numerical solution of partial differential equations classification of partial differential equations Solution of elliptic equation by Leibmanns method Solution of parabolic equation by Bender- Schmidt method Solution of hyperbolic equation. (10 periods) Mat Lab : Tool Kits-The course content will be augmented by the usage of Mat Lab tool box. Text Book : 1.
Curtis F. Gerald, Patrick O. Wheatly, Applied Numerical Analysis, Sixth Edition, Pearson Education, New Delhi, 2002.
Reference Books: 1. John H. Mathews, Kurtis D.Fink., Numerical Methods using MATLAB, Prentice Hall, 1998. 2. Rober J. Schilling, Sandra L. Harries, Applied Numerical Methods for Engineers using MATLAB and C, Thomson Brooks / Cole, 1999. 3. Jain. M.K, Iyengar, S.R.K, Jain, R.K, Numerical Methods for Scientific and Engineering Computation, Fourth Edition, New Age International Publishers, New Delhi, 2003. 4. Sastry, S.S, Introductory Methods of Numerical Analysis, Prentice Hall of India, 2001. 5. Kandasamy. P, Thilagavathy. K and Gunavathy.K, Numerical Methods, S.Chand and Company Ltd, New Delhi, 2003.
B.E Mechanical G52
B.E. Mechatronics ---
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G52/R52 - TURBOMACHINES Objective: To understand the basic concepts, principles of operations and performance characteristics of both compressible and incompressible flow rotary machines. UNIT - I Basic concepts: Definition Classification- laws and governing equations- compressor efficiencies total to total, static to static, polytropic and stage - preheat factor - Turbine efficiencies - total-to-total, total to static, polytropic and stage - reheat factor. Aero - foil theory: Aero-foil section classification, lift and drag, co-efficient of lift and drag, blade terminology - cascade definition, nomenclature, turbine, compressor, testing and losses. (10 periods)
UNIT II Centrifugal compressor and fan: Components - working principle - velocity diagrams- slip factor- energy transfer- power input factor- h-s diagram- loading co-efficient- pressure co-efficient- degree of reaction- types of impeller- surgingstalling- choking- performance parameters calculation. Axial flow compressor and fan: Components - working principle- velocity diagrams- stage work- h-s diagram- work done factor- reaction ratio- effect on velocity triangles- radial equilibrium method- blade types- free vortex and forced vortex multistage compression- comparison between compressors - performance parameters calculation. (10 periods) UNIT III Axial flow turbine and fan: Components - working principle- velocity triangles- diagram efficiency- h-s diagram- impulse turbinecompounding- reaction turbine- comparison- reaction ratio- free vortex blade- governing of turbinesperformance parameters calculation. Radial flow turbine: 90o IFR turbine- components- working principle- velocity triangles- h-s diagram- stage work- stage efficiencies- reaction ratio- performance parameters calculation. (10 periods) UNIT IV Dimensional analysis: Dimensions - fundamental and derived, dimensional homogeneity, advantages- Buckingham Pi Theoremmodel analysis- similitude geometric, kinematic and dynamic- non-dimensional numbers- specific speedmodel testing- unit quantities. Centrifugal pump: Components- principle of operation- work done- velocity triangles- head developed- efficienciesminimum starting speed- multistage pumps- priming- cavitation- performance parameters calculation. (10 periods) UNIT V Hydraulic turbines: Pelton wheel, Francis and Kaplan turbines components, principle of operation, velocity triangle, work done- performance parameters calculation- draft tube - types- Cavitation. Power transmitting machines: Hydraulic coupling working principle, efficiency, slip- torque converter working principle, characteristics. (10 periods) Text Books: 1. Yahya S.M., Turbines Compressors and Fans, Tata McGraw Hill, New Delhi, 1997. (Unit I, II and III). 2. Bansal R.K., A text book of Fluid Mechanics and Hydraulic Machines, Laxmi Publication (P) Ltd., New Delhi, 2004. (Unit IV and V).
Reference Books: 1. Dixon. S.L, Fluid Mechanics and Thermodynamics of Turbomachinery, Fifth edition, Science and Technology, Books Division, South Asia, 2005. 2. Valan Arasu. A., Turbo Machines, Vikas Publisher, New Delhi, 2001. 3. Kadambi. V. and Manohar Prasad, An Introduction to Energy Conversion Volume III, Turbomachinery, New Age International Publishers, New Delhi, 1997. 4. Sayers A.T., Hydraulic and Compressible flow Turbo Machines, McGraw Hill, London, 1992. 5. Shepherd D.G., Principles of Turbo machinery, Macmillan Company, New York, 1965.
B.E Mechanical G53
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G53/ R43 - KINEMATICS OF MECHANISMS Objective: To give an exposure to analyse and synthesis of Mechanism and Machinery. UNIT- I Linkage mechanism: Basic concepts Kinematic link, Kinematic pairs, Kinematic chains Mechanism - Machine Four bar chain, Single and double slider crank chains and their inversions - Instantaneous centre- Arnold-Kennedys theorem - Mechanism with lower pairs Pantograph, Straight Motion Mechanisms, Intermittent Motion Mechanisms, Ackermann and Davis steering gear mechanisms, Spatial Mechanisms and Hooks joint. (10 Periods)
UNIT- II Friction: Types of friction Laws of friction Coefficient of friction Characteristics of friction Angles of friction - Frictional loss of power in Journal, Pivot and Collar bearings Friction in screw threads Friction in Single and Multiple plate Clutches Brakes - Band and Block brakes - Conditions for Selflocking. (10 Periods) UNIT- III Velocity and acceleration in mechanisms: Relative velocity method of finding velocity and acceleration of simple mechanisms Kleins construction for slider crank chain Analytical Analysis of Slider-Crank Mechanism Coriolis acceleration - concepts and applications - Inertia force and Inertia torque calculations Analytical and graphical method. (10 Periods) UNIT- IV Cams: Types of cams and followers Cam Nomenclature - Displacement, velocity and acceleration curves for uniform velocity, uniform acceleration and retardation, SHM and Cycloidal Motions of followers Drawing of cam profiles with reciprocating, flat-faced and oscillating followers Circular arc cams. (10 Periods) UNIT- V
Gears: Terminology of Gears - Theory of involute gearing Characteristics of Involute action - length of path of contact, length of arc of contact and contact ratio Interference and undercutting Minimum number of teeth on pinion and gear to avoid interference Simple, Compound, Reverted and Epicyclic gear trains. (10 Periods) Text Book: Rao and Dukkipati, R.V, Mechanism and Machine Theory, New Age International (P) Ltd., 2004. Reference Books Singh, V.P. Theory of Machines, Dhanpat Rai & Co., (P) Ltd., New Delhi, 2001. Thomas Bevan, Theory of Machines, CBS Third Edition, 2000. Sadhu Singh, Theory of Machines . Pearson Education, New Delhi, 2002. Ballaney, P.L., Theory of Machines, Khanna Publishers, New Delhi, 2002. R.S Khurmi and J.K Gupta, Theory of Machines, S.Chand Publishers, New Delhi, 2004.
B.E Mechanical G54
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G54 / R42/F62 -CAD AND GEOMETRIC MODELING Objective: To understand the fundamental concepts of computer aided design, Geometric Modeling and programming practices in CAD applications. UNIT - I Fundamentals of CAD: System evaluation criteria- display devices- CAD software- display coordinate systems- normalisation of display. Mathematical representation of curves: Parametric and Non-Parametric forms of curves- Parametric representation of synthetic curves- Hermite cubic splines, Bezier curves, B-spline curves, rational curves- Curve manipulations and applications. (10 Periods)
UNIT - II Mathematical representation of surfaces: Parametric representation of synthetic surfaces- Hermite bicubic surface, Bezier surface, B-spline surface, Coons surface, blending surface, offset surface, triangular patches, sculptured surface, rational parametric surface- Surface manipulations and applications. (10 Periods) UNIT - III Mathematical representation of solids: Solid models, entities- basic elements and building operations of half-spaces- Boundary representationconstructive solid geometry- sweep representation and analytical solid modeling- Organization of solid modelers- solid manipulations and applications. (10 Periods)
UNIT - IV Two and three dimensional geometric transformations: Translation- scaling- reflection- rotation- Homogeneous transformations and concatenated transformations- Projections of geometric models- orthographic projections- perspective projections and applications- Introduction to computer animation. (10 Periods) UNIT - V Graphics standards: Data exchange format Shape based format - Product based format- GKS, PHIGS, IGES, PDES, DXF Files. Interactive computer programming: Introduction to elementary level- On screen menu- high level- database level- device level and object oriented programming. Algorithms: Display and transformations of Line, Circle, Ellipse, Parabola, Hermite cubic spline and Bezier curves. (10 Periods) NB: Student is required to submit minimum two programming assignments on display and transformations of analytical and synthetic curves. Text Books:
1. Ibrahim Zeid, Mastering CAD/CAM, McGraw-Hill International Edition, 2004. 2. Donald Hearn, M. Pauline Baker, Computer Graphics C Version, Pearson Education,
First Indian Reprint, 2002. (For algorithms ) Reference Books: 1. Ibrahim Zeid, CAD/CAM Theory and Practice, McGraw-Hill International Edition, 2000. 2. Michael E. Mortenson, Geometric Modeling, John Wiley and Sons, Inc., Second Edition, 2004. 3. Egerton W.S. Hall, Computer Graphics , Mathematical First Steps, Prentice Hall Europe, First Edition, 2000. 4. James D. Foley, Andries van Dam, Steven K. Feiner, John F. Hughes, Computer Graphics Principles and Practice, Addison-Wesley Publishing Company, Second Edition in C, 1997. 5. Radhakrishnan, P. Subramanyan.S, CAD/CAM/CIM, Wiley Eastern Ltd, New Delhi 2000.
B.E Mechanical G55
B.E. Mechatronics -
Lectur e 4
Tutoria l ---
Practical -
Credit 4
G55/R41 - MECHANICAL MEASUREMENTS
Objective: To understand the fundamental concepts and applications of various mechanical measurement techniques. UNIT I Fundamentals: The process of measurement- Significance, Fundamental methods, Generalised measuring system, Types of input quantities- Measurement standards - Types of errors - Analog measurand - Time dependent characteristics - Response of measuring systems - Amplitude, Frequency and Phase Response-Dynamic Characteristics of first order and second order system. (10 periods) (10 periods) UNIT II Sensors, signal conditioning and data processing: Sensors - Secondary transducer, Classification of first stage devices, Resistance, Inductance and Capacitance transducers, Piezoelectric, semiconductor, Photoelectric and Hall effect sensors, Design related problems - Signal conditioning - Input circuits - Filters - Digital techniques in mechanical measurement - Digital circuit elements, Number systems, Binary codes, Conversion of signals between analog and digital form - Readout and data processing. (10 periods) (10 periods) UNIT III Measurement of count, displacement, dimension, strain and temperature: Determination of count, Events per unit time and time interval - Measurement of displacement and dimension - Measurement of Strain and stress - Measurement of temperature - Pressure thermometers, thermo resistive elements, thermo couples, Pyrometers. (10 periods) UNIT IV Measurement of force, torque, pressure and flow: Measurement of force- Elastic transducers, Load cells - Measurement of Torque- Measurement of Pressure -Static and Dynamic Pressures, Pressure measuring transducers, Measurement of high and low pressures Measurement of fluid flow - Obstruction, Variable area, Turbine type and Magnetic flow meters, Pitot tube, Laser Doppler and Ultrasonic anemometry. (10 periods) UNIT V Measurement of viscosity, humidity, acceleration and acoustics: Measurement of Viscosity and level - Measurement of humidity- Measurement of Acceleration, Vibration and Shock - Measurement of acoustics. (10 periods) Text Books:
1. Thomas G. Beckwith, Roy D. Marangoni and John.H.Lienhard, Mechanical

Measurements, Addison-Wesley longman, Inc., 5th Edition, Reprint, First ISE reprint, 2003. (Unit I to IV). 2. Nakra. B.C, and Chowdhry, K.K, Instrumentation Measurement and Analysis, Tata McGraw Hill, 21st Reprint, 2002. (Unit V). Reference Books: 1. Holman J.P, Experimental Methods for Engineers, McGraw Hill, 7th Edition 2005.
2. Ernest O. Doeblin, Measurements Systems - Application and design, McGraw Hill, 4th
Edition, Reprint 2004.
3. Jain R.K, Mechanical and Industrial Measurement, Khanna Publishers, 10th Edition,
1996.
B.E Mechanical G56
B.E. Mechatronics -
Lectur e 2
Tutoria l ---
Practical 3
Credit 4
G56/R44 - PRODUCTION DRAWING Objective: To equip the students in preparing industrial drawings. UNIT I Manufacturing Print: Reading visualization-views-dimensioning-representation of tolerances, surface texture, threads, springs, gears and welds - Process specification.
(5 Periods)
UNIT II Limits, Fits and Tolerances: Tolerances of forms and position - Geometrical dimensioning and tolerance(GD and T) - Symbols - MMC, Virtual size and Least material size - Methods of surface texture on drawing. Surface roughness - Symbols on drawing, direction of lay - Roughness grade numbers and symbols-RFS symbols. (5 Periods) UNIT III Orthographic views of the following I.C. engine components: Piston -Connecting rod - Crank shaft. Assembly drawing: Screw jack-Swivel bearing-Tail stock-Milling fixture-Drilling Jig. UNIT IV Component drawings: Stop valve-Relief valve-Machine vice-Lathe chuck. UNIT V Working drawings: Piston-Die set-Drilling Machine spindle-Jigs and Fixtures. Text Books: 1. Warren Hammer, Blueprint Reading Basics, 3rd Edition, Industrial Press Inc, New York, 2003. 2. Narayana. K.L, Kannaiah. P, and Venkata Reddy. K, Machine Drawing, 3rd reprint, New Age International Ltd., New Delhi, 2003. Reference books: 1. Dhawan, Machine Drawing, First Edition, Sultan Chand and Sons, New Delhi, 1996. 2. Gill. P.S, A Text Book of Machine Drawing Seventh Edition Reprint, S. K. Kataria & Sons. New Delhi. 2004. 3. N.D.Bhatt, Machine Drawing, Wiley Eastern Pvt.Ltd., 1998. 4. Narayana. K.L, Kannaiah. P, and Venkata Reddy. K, Production Drawing, Ist Edition, New Age International Ltd., New Delhi, 1997. 12 Periods)
(14 Periods)
(14 Periods)
5. BIS Code 919. ISO Code 3511: Process Measurement Symbolic Representations. 6. Dhawan, Machine Drawing, S. Chand & Company Ltd. New Delhi. First Edition 1996. 7. Bhatt. N.D, Machine Drawing, Wiley Eastern Pvt. Ltd., 1994.
QUESTION PAPER PATTERN FOR TERMINAL EXAMINATION G46 - MACHINE DRAWING AND G56 - PRODUCTION DRAWING Duration: Four Hours Maximum Marks Maximum Marks: 100
: 100 marks for Terminal examination. Marks secured will be reduced to a maximum of 75 marks during processing.
Part A Six short answer questions out of Eight questions from Unit I and Unit II to be answered. Question Nos. 1 to 8 covering Four questions from each unit (6 x 5 = 30 Marks) Part B : Three full questions out of Five questions from unit III, IV and V. Question number 9 to 13 covering units III, IV and V.
Question No. 9 is Compulsory (without Choice), may be from any one of the units III, IV & V and carries 30 marks. (1 x 30= 30 Marks) Question Nos. 10 to 13 will be either or type covering the the unit in which question 9 is set. Each question carries 20 marks. units III, IV & V excluding
(2 x 20 = 40 Marks) -------= 100 Marks --------
Total
B.E Mechanical G57
B.E. Mechatronics -
Lectur e ---
Tutoria l ---
Practical 3
Credit 2
G57 - MECHANICAL MEASUREMENT AND METALLURGY LAB. Objective: To get practical knowledge in Mechanical Measurement techniques and Metallurgical practice. The following are the list of experiments. Minimum of 12 experiments are to be given. (Atleast six experiments in each Lab.)
Mechanical Measurement Lab. List of Experiments: 1. Measurement of displacement, Strain and Stress and phase angle. 2. Measurement of force, speed, torque and power. 3. Measurement of pressure, temperature and humidity. 4. Measurement of flow, density, viscosity, and level. 5. Measurement of velocity, acceleration, shock and vibration. 6. Verification of gyroscopic principle. 7. Measurements of Vibrations using undamped free vibrations of equivalent spring mass system and undamped torsional vibration of rotor systems. 8. Static and dynamic balancing of rotating masses. Metallurgy Lab. List of Experiments: 1. Identification of Steels - low, medium and high carbon steels, Stainless Steels, Alloy Steels and H.S.S. 2. Identification of Grey Cast Iron, White Cast Iron, Malleable Iron and S.G. Iron. 3. Identifications of Cu Alloys, Al Alloys, Ni Alloys, Mg Alloys and bearing metals. 4. Heat treatment practices - Annealing, Normalising, Hardening and Tempering. 5. Measurement of Hardenability - End quench test. 6. Measurement of strength of foundry sand. 7. Measurement of permeability of foundry sand 8. Determination of Clay and Moisture content of sand.
Terminal Examination: Students would be tested in both labs each 1 hours duration. Specialisation Subject Code B.E Mechanical G58 P.T.B.E Mechanical --B.E. Mechatronics Lectur e --Tutoria l --Practical 3 Credit 2
G58 COMPUTER AIDED DESIGN LAB. Objective: CAD is the design tool to minimise product cycle time by integrating the other functions of manufacturing. Hence the students must have sufficient skills in the practice of CAD packages. The objective of this course is to get intensive training in CAD packages. Note: Practice would be given with the following software: Pro/E / CATIA / I-DEAS / Solid works / ANSYS Any twelve exercises without omitting any unit UNIT I Drafting: 1. 2-D drafting of machine elements without constraints 2. 2-D drafting of machine elements with constraints UNIT II Modeling: 3. Solid modeling of IC engine component (Piston/Connecting rod / Cylinder head) 4. Solid modeling of Steam Engine component (Cross head / Crank / Valve body) 5. Solid modeling of Machine tool component (Spindle / Gear / Single Point Tool) 6. Surface modeling of sheet metal (CPU tower / Cell phone cover / Fan propeller)
UNIT III Assembly Modeling: 7. Riveted Joints 8. Screw Jack 9. Tail stock 10. Cotter Joint 11. Knuckle Joint 12. Couplings UNIT IV Design: 13. Static analysis of structural elements (beams / columns / brackets) 14. Modal analysis of structural elements (beams / columns / brackets) 15. Thermal analysis of thin /thick walls (slabs / cylinders) 16. Stress analysis of thin cylinders / spheres Terminal Examination: Students would be tested in any two exercises each 1 hours duration.
B.E Mechanical G59
Lectur e 3
Tutoria l ---
Practical -
Credit 3
G59 - TOTAL QUALITY MANAGEMENT Common to all branches of Engineering and Technology (B59, D59, E59, F59, EI59, C59, IT59)
Objective:
To understand the concepts, principles, techniques and implementation of TQM
UNIT-I Introduction: Fundamentals of TQM Historical development important philosophies (Deming, Juran, Crossby) and their impact on quality Quality planning, Quality statement stages to implement TQM. (8 periods) UNIT-II Principles of TQM: Customer satisfaction customer perception of quality, customer complaints, Employee involvement Juran Trilogy, PDSA cycle, 5S, Kaizen. (8 periods) UNIT-III Statistical Process Control: Seven tools of quality, statistical fundamentals Normal curve - control charts for variables and attributes, Process Capability analysis. (8 periods) UNIT-IV TQM Techniques: Quality Functions Deployment (QFD) house of Quality, QFD process, benefits, Benchmarking process, TPM concept, FMEA-concept, stages. (8 periods) UNIT-V Quality Management Systems: Need for ISO 9001: 2000 Elements, Implementation, Documentation and Auditing. ISO 14000 Concept, requirements and benefits - Case studies. (8 periods) Text Book: 1. Dale H.Besterfiled, Carol Besterfield-Michna, Glen H. Besterfield and Mary Besterfield-Sacre., Total Quality Management, Pearson Education Asia, 2002. Reference books: 1. Shridhara Bhat, TQM Text & Cases,Himalaya Publishing House, 2002 2. Berk, Joseph and Berk, S., The Essence of TQM, Prentice Hall India, 1998.
3. Narayana and Sreenivasan, Quality Manangement Concepts & Tasks, New Age 4.
International, 1996. Sharma, D.D, Total Quality Management, Sultan Chand and Sons, 2005.
B.E Mechanical G61
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G61/R51/F61 - OPERATIONS RESEARCH Objective: Operations Research (OR) concerning with the efficient allocation of scarce resources, is both an art and a science. The art lies in the ability to reflect the concepts (efficient and scarce) in a welldefined mathematical model of a given situation. The science consists in the derivation of computational methods for solving models. This course is meant to introduce the students both aspects of the field. UNIT I Introduction: Basic concepts and scope of OR Phases of OR Linear programming (LP): Formulation of LP Problems Limitations of LP Solutions to LPP Graphical Solution Standard LP form and its Basic solutions The simplex algorithm Artificial Variable Technique Big M method, Two phase method Variants of the Simplex Method Degeneracy, unbounded solution, infeasible solution Application for business and Industrial problems. (10 periods) UNIT II Duality: Primal Dual models Dual Simplex method. Transportation model: Mathematical formulation of the problem Methods for finding an initial solution North West corner method, Least cost method, Vogels approximation method (VAM) Test for optimality Variants of the Transportation Problem. Assignment model: Mathematical Formulation of the problem Solution of an Assignment Problem Hungarian Algorithm Variants of the Assignment problem Traveling Salesman Problem. (10 periods) UNIT III Integer linear programming: Types- Concept of a Cutting Plane Gomarys cutting plane method Branch and bound method. Dynamic programming: Concepts Terminology Bellmans Principle of optimality Application in Network, Allocation and Inventory. (10 periods)
UNIT IV Project management: PERT and CPM: Concept of Network PERT, CPM - Construction of Network Critical path analysis Probability in PERT analysis Cost trade-off analysis. Theory of games: Two person zero sum game Pure strategies Mixed strategies Games with dominance Solution methods of games without saddle point algebraic method, arithmetic method, matrix method and Graphical method. (10 periods) UNIT V Inventory control: Deterministic model Costs Decision variables EOQ Instantaneous receipt of goods with and without shortages Non-instantaneous receipt of goods without shortages - Price breaks Probabilistic inventory model Single period without setup cost Inventory systems- Lead time Safety stock ROL, ROP determination. Queuing: Characteristics of Queuing system Symbols and Kendalls notation Poisson arrival and exponential service Single and multi channel model Infinite population. (10 periods) Text Book: 1. Sharma.J.K., Operations Research : Theory and applications, Macmillan India Ltd., Reprint, 2003. Reference Books: 1. Hamdy A.Taha, Operations Research An Introduction, Seventh Edition,, Prentice Hall of India Pvt Ltd., 2002. 2. Don. T. Phillips, Ravindran, A and James Solberg, Operations Research: Principles and Practice, John Wiley and Sons, 1986. 3. Bobby Srinivasan and Sandblom. C.L, Quantitative Analysis for Business Decisions, Mc Graw Hill Book Co, 1989. 4. Chanrasekara Rao, K, Shanti Lata Misra, Operations Research, Alpha Science International Ltd, 2005.
B.E Mechanical G62
B.E. Mechatronics F7C
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G62 / R62 / F7C - HEAT AND MASS TRANSFER (Use of approved HMT data book is permitted) Objective: To understand and apply the basics of heat and mass transfer to practical problems. UNIT I Steady state conduction: Introduction, Modes of heat transfer, One dimensional heat conduction- Fourier law of conduction, Steady state conduction through plane wall- hollow cylinder and sphere- composite systems with combined mechanism - electrical analogy - general heat conduction equation in Cartesian co-ordinates- conduction with inner heat sources - plane wall and solid cylinders- critical thickness of insulation. (10 Periods)
UNIT II Extended surfaces: Heat transfer through extended surfaces - long fins and short fins with end insulated- longitudinal and circumferential fins - efficiency and effectiveness. Transient conduction: Lumped heat capacity systems - heat flow in a semi - infinite body - convection boundary conditions - heat flow in an infinite body - Heisler and Grober charts. (10 Periods) UNIT III Convection: Hydrodynamic and thermal boundary layers - Forced convection - flow over flat plates, flow through tubes, flow across cylinder- Nusselt equation. Free convection - horizontal and vertical plates - horizontal and vertical cylinders - Nusselt equation. (10 Periods) UNIT IV Radiation: Wave theory and quantum theory- concepts of black body and gray body - Stefan - Boltzman law emissive power monochromatic emissive power - Weins law -Kirchoffs law - Emissivity, absorptivity, reflectivity, transmissivity - Radiation shape factor - heat exchange between surfaces - Reciprocity theorem- Parallel black and gray surfaces radiosity - Reradiating surfaces. (10 Periods)
UNIT V Heat exchangers : Classification- overall heat transfer co-efficient- fouling factor-parallel and counter flow heat exchangers cross flow and shell tube heat exchangers - LMTD method -NTU method - compact and micro type heat exchangers. Mass transfer: Introduction to mass transfer - Stefans law- mass transfer co-efficient - analogy between heat, mass and momentum transfer - mass transfer in convection. (10 Periods)
Text Book:
1. Yunus A.Cengel, Heat Transfer, Mc Graw Hill, 2004.

Reference Books: 1. Holman, J.P., Heat Transfer, Eighth Edition, Tata McGraw Hill., 2004. 2. Frank .P. Incropera and David P.Dewitt, Introduction to Heat Transfer, Fourth Edition, John Wiley and Sons, 2001. 3. Kothandaraman, C.P., Fundamentals of Heat and Mass Transfer, Second Edition, New Age International, 2000. 4. Sachdeva, R.C., Fundamentals of Engineering Heat and Mass Transfer, New Age International Publishers, 2003. 5. Necati Ozisik, Heat Transfer a Basic Approach, McGraw Hill, 1994. 6. Frank Kreith, Mark S. Bohn, Principles of Heat Transfer, Sixth Edition, Brooks/cole, Thomson Asia Private Ltd., Singapore, 2001.
7. Kothandaran, C.P and Subramanyan, S, Heat and Mass Transfer Data Book, New Age
International Publishers, 2005.
B.E Mechanical G63
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G63/R53 - MACHINE DYNAMICS Objective: To understand mechanisms and effect of forces of acting on them. UNIT I Force analysis: Applied and constraint forces - free body diagrams - condition for equilibrium - four force members force analysis in simple mechanisms Principle of Superposition Inertia force Shaking forces and moments spatial force analysis. (10 periods) UNIT II Dynamics of reciprocating engines: Motion analysis Indicator diagrams-Gas forces Bearing loads in a single cylinder engine - crankshaft torque engine shaking force. Mechanism for control: Flywheels - fluctuation of energy - dynamic theory - turning moment diagrams- Governors - Centrifugal, inertia and electronic governors- mechanical control system- Gyroscopes - forces and torques gyroscopic effects in automobiles, ships and airplanes. (10 periods) UNIT - III Balancing: Static unbalance - dynamic unbalance - dynamic balancing Balancing of rotating masses- Balancing a single cylinder, multi cylinder and radial engines Partial balancing in locomotive engines- Balancing linkages. (10 periods) UNIT - IV Vibration analysis: Basic features of vibratory systems - basic elements and lumping parameters degrees of freedom free and forced vibrations - equations of motion- natural frequency- types of damping damped vibration undamped free vibration - critical speed of shaft. (10 periods) UNIT -V Torsional vibration: Transverse vibration of a shaft - Dunkerleys equation, Rayleigh method - torsional vibration of a shaft Holzer method - 2 rota and 3 rota systems - geared systems-critical whirling speed - vibration isolation Force, amplitude transmissibility- Vehicle suspension. (10 periods) Text Book: 1. K.J. Waldron and G.L. Kinzel, Kinematics, Dynamics and Design of Machinery, Second Edition, John Wiley and Sons (Asia) Pvt. Ltd, 2004. Reference Books:
1. John. J.Uicker , Gordon R. Pennock and Joseph E. Shigley, "Theory of Machines and Mechanisms ", Third edition Oxford University Press, 2003. 2. Charles. E.Wilson and J. Peter Sadler, Kinematics and Dynamics of Machinery, Prentice Hall of India, 2004. 3. Ghosh A. and Mallick A.K., " Theory of Mechanisms and Machines ", Affiliated East-West Press Pvt.Ltd., New Delhi, 1988. 4. Rattan S.S., "Theory of Machines ", Tata McGraw Hill Publishing Company Ltd., New Delhi, 1994. 5. Rao J.S. and Dukkipatti R.V. Mechanism and Machine Theory ", Wiley-Eastern Limited, New Delhi, 1992. 6. Sadhu singh, Theory of Machines, First Indian Print, Pearson Education (Singapore) Pvt. Ltd., 2002.
B.E Mechanical G64
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G64/R54 - AUTOMATED MANUFACTURING SYSTEMS Objective: To make the students to understand Capstan, Turret and Automatic lathes; Work holding and guiding devices; Thread and gear manufacturing methods; NC and CNC machine tools; Robots and their functioning. UNIT I Capstan, turret and automatic lathes: Capstan and Turret lathes - indexing of turret and bar feeding mechanism - work, holding devicesmachining operations -tool layout. Automats-Single spindle, Sliding head and Multispindle automats-working principles- tool layoutoperation sheet. (10 Peroids) UNIT II Transfer lines: Introduction-types: In-line, rotary and drum type transfer lines - Unit heads- automatic loading and transferring devices-automatic inspection-transfer press-Linked lines Jigs and fixtures: Principles of location and clamping - types of locators- types of clamps-drill bushes-design principles -drilling jigs, milling fixtures and modular fixtures. (10 Peroids)
UNIT III Thread and gear manufacturing: Processes for Making Threads - Lathe, single point turning, die and stock, automatic die head, automatic collapsible tap, thread milling, thread grinding and thread rolling Processes for making gears: formed tooth process, gear milling and broaching, Gear generation process: gear shaping, gear hobbing and bevel gear generation Finishing operations for gears: shaving, burnishing, rolling, grinding and lapping. (10 Peroids) UNIT IV NC and CNC machine tools
NC System: components, coordinates and motion control systems- CNC: features, Machine Control Unit and software NC part programming: NC coding system, manual part programming, Computer-Assisted Part Programming part programming with APT NC part programming using CAD/CAM- Manual Data Input. (10 Peroids) UNIT V Robotics Robotics - robot anatomy - physical configuration - basic robot motions - technical specifications-end effectors- sensors work cell control-robot programming-robot applications - Automated Guided Vehicles-Automated Storage/Retrieval systems. (10 Peroids) Text Books:
1. Hasle Hurst, Manufacturing Technology, Viva Book Publications Pvt. Ltd., 1998. (Units
I to III)
2. Mikell P.Groover and Emory W.Zimmer, Automation,Production Systems and Computer

Integrated Manufacturing, Prentice-Hall of India Private Limited, 2002.(Units IV and V) Reference Books: 1. P.C.Sharma, Production Engineering, S.Chand and Co., 1995
2. Yorem Koren and Joseph Ben-Uri, Numerical Control of Machine tools, Khanna
Publishers,1988. Specialisation Subject Code B.E Mechanical G65 P.T.B.E B.E. Lectur Mechanical Mechatronics e R55 4 G65 / R55 - MECHATRONICS Tutoria l Practical Credit 4
Objective: To understand mechatronics design processes, motion control, electrical systems, fault finding and design of mechatronics products. UNIT I Mechatronics design process: Mechanical systems and design - Mechatronic approaches Design process Types of Design Integrated product design Mechanisms, load conditions, design and flexibility Structures, load conditions, flexibility and environmental isolation Man machine interface, industrial design and ergonomics, information transfer from machine to man and man to machine, safety. (10 periods) UNIT II Motion control: Control devices Actuation systems Pneumatic and hydraulic systems Directional control valves Pressure control valves cylinders process control valves Rotary actuators - Mechanical switches Solid state switches Stepper motors - Mechanical aspect of motor selection. (10 periods) UNIT III Electrical systems : Basics of Magnetic circuits Solenoids Continuous and discrete processes Control modes Proportional Derivative Integral Proportional integral Derivative Adaptive control Programmable logic control (PLC) Basic structure Input/ Output processing. Programming Timers Internal relays and controls Selection of a PLC. (10 periods) UNIT IV
Case studies: Wind screen wiper motion bathroom scales-pick and place robot-car park barriers-automatic cameraexposure control-car engine management-bar code reader-de icing temperature control. (10 periods) UNIT V Introduction and operator interfacing: Elements of SCADA system-Development from telemetry-Dependence on communication and computers.security considerations SCADA Economies-Better Communications-Smarter RTUs-Smarter MTIJs-LocalArea Networks-External application. (10 periods) Text Books: 1. Bolton, Mechatronics Electronic Control Systems in Mechanical and Electrical Engineering, Second Edition, Addison Wesley Longman Ltd., 1999. (UNIT I and II) 2. Devdas Shetty, Richard A.Kolk, Mechatronic System Design, PWS Publishing Company, 1997. (UNIT III and V) 3. Sanjay Gupta, Joseph John ,Virtual Instrumentation using LabVIEW, Tata McGraw Hill, 2005. (UNIT IV) Reference Books: 1. Bradley D.Dawson, Burd, N.C. and Loader, A.J., Mechatronics: Electronics in Products and Processes, Chapman and Hall, London, 1991 2. Brian Morriss, Automated Manufacturing Systems - Actuators, Controls, Sensors and Robotics, Mc Graw Hill International Edition, 1995 3. Burford Furman. Dave Pinkernell and Steve Elgee, Case Studies on Design of Mechatronic Products. IEEE Transactions on Components, Packaging and Manufacturing Technology Part C, Vol 20. No.1. Jan .1997. 4. Michael B.Histand, David G.Alciatore, Introduction to Mechatronics and Measurement system McGraw Hill International Editions, 1999. Specialisation Subject Code B.E Mechanical G66 P.T.B.E Mechanical B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G66 - CONTROL SYSTEMS Objective: To model a system and anlayse its time domain specifications, frequency domain specifications and stability. UNIT I Introduction: Open Loop and Closed loop systems, Servomechanism and Regulators, Multivariable and Computer controlled system. Transfer function of physical system. Block diagram reduction techniques- Signal flow graph and Masons gain formula. (10 Periods) UNIT II Transfer Function Analysis:
Standard test signals, Time response of first and second order systems, Static and dynamic errors and error constants, Concepts of stability-Routh Hurwitz criterion, Nyquist stability criterion. Construction of root locus and bode plots. (10 Periods) UNIT III Digital Control System Introduction to sampled data control system- Spectrum Analysis of Sampling Process, Signal Reconstruction, difference equation, Z transform, Z- transfer function-Inverse Z transform, Z-Transform Analysis of Sampled data control system, Z and S domain relationship-Stability Analysis. (10 Periods) UNIT IV State Space Analysis-Continuous Time system State and state variables-State space representation; State models for simple electrical and Mechanical systems; physical, phase and canonical variables; State transition matrix, Solution of state equation; Controllability, Observability. (10 Periods) UNIT V State Space Analysis Discrete Time System State space representation of discrete time system, physical, phase and canonical variables, Models, State Transition Matrix, Solution of discrete time state equation, Controllability and observability of discrete time systems, Controllability and obsevability versus sampling period in a discrete data system.. (10 Periods) Text Books:
1. Nagrath, I.J., Gopal, M., Control Systems Engineering, Second Edition, Wiley Eastern
limited, 1991 (Units I, II and IV).
2. B.C.Kuo, Digital Control Systems, Second Edition Saunders college publishing 1992
(Units III and V). Reference Books: 1. Kuo, E.C, Automatic Control Systems , Fourth Edition, Prentice Hall of India, 1983. 2. Ogatta, K, Modern Control Engineering , Second Edition - Prentice Hall of India, 1991. 3. Richard C.Dorf, Modern Control Systems Addison Wesley,1998. 4. Katsuhiko Ogata, Discrete Control Systems, Second Edition-Pearson Education
B.E Mechanical G67
B.E. Mechatronics -
Lectur e -
Tutoria l -
Practical 3
Credit 2
G67 - DESIGN AND SIMULATION LAB (Use of Multi media Software / ANSYS, Adams, MATLAB) Objective: To get practical knowledge in computer aided design and visualizing the real time working conditions. 1. 2. Design of Shafts with Bending Moment and Twisting Moment using C++ Program. Design of Shafts with Axial Load, Bending Moment and Twisting Moment using C++ Program.
3. 4. 5. 6. 7. 8.
Design of Open coiled helical springs using C++ Program. Design of Closed coiled helical springs using C++ Program. Design of Leaf Springs using C++ Program. Design of Power Screws using C++ Program. Design of wire ropes for various loads using C++ Program. Simulation of the designed Shafts with Axial loads, Bending Moment and Twisting Moment as actual working conditions. Simulation of Designed Compression Springs and Leaf springs under actual working conditions. Simulation of Designed Power Screws under actual working conditions. Simulation of Designed Wire ropes under actual working conditions. Simulation of Single Slider Crank chain Mechanism for I.C. Engines.
9.
10. 11. 12.
B.E Mechanical G68
B.E. Mechatronics -
Lectur e -
Tutoria l -
Practical 3
Credit 2
G68 - COMPUTER AIDED MANUFACTURING LAB. Objective: To get practical knowledge through intensive practice on CNC Machines and related software. SECTION A
1. 2. 3. 4. 5. 6. 7.
Exercises in EMCO CNC Compact Lathe. Exercises in XL Turn CNC lathe. Exercises in TRIAC Milling machine. Exercises in PLC Trainer Kit. Exercises in Pneumatic / Hydraulic Trainer Kit. Exercises in IR52C Industrial Robot. Exercises in Roland 3D Scanner with milling Machine.
SECTION B
1. 2.
Programming in Denford OT off-line turning software. Programming in TRIAC software.
3. 4. 5. 6.
Programming in MasterCAM software. Programming in Promodel software. Programming in Solidcast software. Programming in Automation Studio software.
Terminal Examination: Students would be tested in two exercises one from each section of 1 hours duration.
B.E Mechanical G69
Lectur e 3
Tutoria l -
Practical -
Credit 3
G69 - ENVIRNOMENTAL SCIENCE Common to all branches of Engineering and Technology (B69, D69, E69, F69, EI69, C69, IT69) Objective: The alarming rate of exploitation of natural resources by mankind results in total Environmental mismanagement. Hence the fundamental knowledge on environmental and its science becomes utmost important for every citizen of our country. The aim of the subject is to impart the basic knowledge on Environmental science. UNIT I General: Multidisciplinary nature of Environmental studies-Definition Scope- Importance-Need for public awareness. Natural Resources: Forest: Use and over exploitation, deforestation, Timber extraction, mining, dam, and their effects on forests and tribal people. Water: Use and over utilization of surfaces and ground water, Floods-Droughts. Food: Agriculture-overgrazing-effects of modern agriculture, fertilizer pesticide problems-water logging salinity. Energy: Growing needs-renewable and non renewable energy-use of alternate energy sources. Land: Land as resources-Land degradation Land slides- soil erosion- desertification. (8 periods) UNIT II Ecosystem: Concept of an Ecosystem structure and function components Energy flow in the Ecosystem ecological succession food chains, food webs and ecological pyramids- types of ecosystems forest ecosystem - Grass land ecosystem - desert ecosystem Aquatic ecosystem. (8 periods) UNIT III Biodiversity and its conservation:
Introduction Definition- Genetic, species and ecosystem diversity- Biogeographical classification of India- value of biodiversity consumptive use, productive use, social, ethical, aesthetic and option values-. Hot spots of biodiversity- Threats to biodiversity: habitat loss, poaching of wild life, man wild life conflicts. Endangered and endemic species of India - conservation of biodiversity In situ and Ex-situ conservation. (8 periods) UNIT IV Environmental pollution: Definition- causes, effects and control measures of air pollution- water pollution- soil pollution- Noise pollution solid waste management- causes, effect and control measures of urban and industrial waste. (8 periods) UNIT V Social issues and the environment: Water conservation- Rain water harvesting- climate change- global warming- Acid rain- Ozone layer of depletion and its ill effects on human beings- wasteland reclamation salient features of environment protection act, Air act, Water act, Wildlife protection act and forest conservation act- Issues in enforcement- public awareness. (8 periods)
Textbook: 1. Wright and Nebel, Environmental Science towards a Sustainable Future Prentice Hall of India Ltd, 2000. Reference books: 1. Sharma, B.K. and Kaur, H., An Introduction to Environmental pollution GOEL Publishing House, Meerut, First Edition, 1997. 2. Sharma, B.K. and Kaur, H., Environmental Chemistry GOEL Publishing house, Meerut, Second Edition, 1995. 3. Sureskumar K. Dhameja, Environmental Engineering and Management, S.K. Kataria and Sons, New Delhi, 2000.
B.E Mechanical G71
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G71 / R61 - ENGINEERING ECONOMIC ANALYSIS Objectives: To give an exposure to the various principles and techniques of Economics and make them to understand and apply the above in decision making. UNIT I Basics of economics: Economics - Definition -Engineering and Economics - Basic principles - Opportunity cost - Incremental principle -Principle of time perspective - Discounting principle Demand Demand determinants-Law of demand-Concept of elasticity of demandDemand forecasting Methods of demand forecasting. (10 Periods) UNIT II
Product and its pricing: Product planning - exploration, screening, business analysis, development and testing, commercial production- Pricing importance-factors determining pricing policies -methods of pricing- cost based, competition oriented, demand oriented, strategy based pricing. (10 Periods) UNIT III Fundamentals of accounting: Financial accounting introduction-accounting principles -concepts and conventions-basic accounting procedure- journal, ledger, trial balance-preparation of financial statements- depreciation - need-basic factors-methods of providing depreciation. (10 Periods) UNIT IV Costing and its techniques: Cost accounting - meaning - cost - elements of cost- cost classification - preparation of cost sheet - Breakeven analysis - managerial applications Budgeting objectives-advantages-process-types of budgets-usesCapital budgeting meaning importance- methods of evaluating capital budgeting proposals. (10 Periods) UNIT V Forms of business and financing: Forms of business organization - Soletradership, partnership, company form of organization - Sources of finance - internal sources and external sources Shorterm and long term sources of finance-Financial institutions with special emphasis on IFCI, IDBI,SIDBI,ICICI,IIBI,SFC and SIDCO. (10 Periods)
NB: Student is required to submit minimum two assignments using TALLY/Microsoft Office/ Excel softwares. Text Book:
1.
Ramachandra Aryasri, A., Ramana Murthy, V.V., Engineering Economics and Financial Accounting, Tata McGrawHill, NewDelhi, 2004.
Reference books: 1. Varshney,Maheswari, Managerial Economics, Sulthan Chand, New Delhi, 2002. 2. Cauvery, R., Sudha Nayak,U.K, and others, Engineering Economics and Financial Accounting, S. Chand, New Delhi,2004. 3 Khanna, O.P., Industrial Engineering and Management, Sulthan Chand and Sons, New Delhi, 2002. 4 William G Sullivan, Elin M Wicks, James Luxhoj, Engineering Economy 13th Edition, Prentice Hall, 2005.
B.E Mechanical G72
Lectur e 4
Tutoria l -
Practical -
Credit 4
G72/F72 - AUTOMOBILE ENGINEERING Objective: To understand the various components of automobile and their working principles. UNIT I Introduction: Definition and Classification of automobiles -Chassis and body-Frame construction Engine: Types, components and materials - Scavenging in two stroke engines-crankcase, cross flow, loop flow and uniflow scavenging types Power augmentation: Supercharging- Turbo charging. . (10 periods) UNIT II Fuel and lubrication system: Petrol fuel feed system: Feed pump mechanical, electrical type Carburettors fixed venturi type (carter), variable venturi type (SU), multiple barrel type (solex mikuni), carburettor for two wheelers -Petrol injection Multi Point Fuel Injection (MPFI) Diesel fuel system: Jerk type fuel injection pumpMethods of fuel injectioncommon rail, distributor types-NozzlesCold starting aids Cooling system: Direct and indirect cooling Lubricating system: Mist, wet and dry sump. (10periods) UNIT III Transmission system: Clutch: Need Dry and wet type Single plate clutch Diaphragm clutch Fluid coupling, Gearbox: Need, constant mesh, and synchromesh gearbox - Torque converters Power Transmission: Propeller shaft Universal joint - Slip joint Types of drives Hotchkiss drive Torque tube drive Differential mechanism Front and rear axle types Four wheel drive. (10 periods)
UNIT IV Traction system: Steering system: Principle Steering linkages-steering gearbox, Rack and Pinion type Power steering Brakes: Need Functions Classification Hydraulic and Pneumatic Disc and drum brakes-Anti lock braking system-brake lining Wheels: pressed steel wheels, disc, wire spoke wheels, alloy cast wheels Wheel alignment and balancing Tyre: cross ply, bias belted, radial ply and tubeless tyres Construction. Suspension system: Need TypesMac Pherson type Coil and leaf spring Torsion bar Shock absorber. (10 periods) UNIT V Electrical systems: Ignition system- coil ignition and magneto ignition system Spark plug, Battery -Construction and maintenance, Starter motor types, alternator, distributor, generator, cut out relay, panel board instruments Accessories and emission norms: Power operated windows-Vehicle Air conditioning- Air bags- Air pollution control- Catalytic converterworking principle-Emission norms- Bharat and Euro emission Standards. (10 periods) Text Book: 1. Crouse and Anglin, Automotive Mechanics, 10th Edition, Tata-McGraw Hill Publishers, 2004 Reference Books:
1. 2. 3. 4. 5.
Gupta R.B., Automobile Engineering, Tech India Publications, 1999 Srinivasan, S., Automotive Mechanics, 2nd Edition, Tata-McGraw Hill Publishers, 2003. K.K. Ramalingam Automobile Engineering, Sci Tech Publications Pvt. Ltd., 2001. Joseph Heitner, Automotive Mechanics, 2nd Edition, East West Press, 1999. Kirpal Singh, Automobile Engineering, Vol I &II, Standard Publishers-1989.
B.E Mechanical G73
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G73/R63 - SYSTEM INTEGRATION DESIGN (Use of Approved Design Data Book Permitted) Objective: To enable the students to undertake design of transmission drives with system approach. UNIT I System design for machine tools: Case Study on Lathe, Milling machine. Functional requirements defining the working conditions torque requirements speed requirements speed reduction loading conditions. Finding the range of spindle speeds from cutting speeds power calculation based on torque and speed selection of motors. Design of Transmission system between motor and Spindle Design of Belt Drives Flat belts, V-Belts Design of Gear Box: Design of Gears Spur, Helical, Bevel, and Worm gears. Design of Shafts and Selection of Bearings - Journal Bearings, Anti-friction Bearings. Finalising the system layout. (25 Periods) UNIT II System design for mobile applications: Case Study on Two Wheelers. Functional requirements defining the working conditions torque requirements speed requirements speed reduction loading conditions. Finding the range of road speeds based on torque requirements for gear shift- engine specifications design of gear box - design of gears spur, helical , bevel and worm gears- design of shafts and selection of bearings journal bearings, anti-friction bearings- design of chain drives. Finalising the System layout Text Book : 1. Lecture Notes to be Provided Reference Books: 1. Joseph Edward Shigley and Charles R.Misucke , Machine Engineering Design, Sixth Edition ,Tata McGraw Hill, 2003 2. Sundarajamoorthy, T.V. and Shanmugam, N., Machine Design, Anuradha Agencies, 2000. (25 Periods)
3. Hall, Holowenko, and Laughin, Theory and Problems of Machine Design, Tata McGraw
Hill, 2002.
4. P.C.Sharma, D.K.Aggarwall, Machine design, S.K.Kataria and Sons, New Delhi , 2000.
5. Design Data Handbook, PSG College of Technology, Coimbatore. QUESTION PAPER PATTERN FOR TERMINAL EXAMINATION G73/R63 - SYSTEM INTEGRATION DESIGN (Use of Approved Design Data Book Permitted) Duration: Four Hours Maximum Marks Maximum Marks: 100
: 100 marks for Terminal examinations. Marks secured will be reduced to a maximum of 75 during processing.
Part - A
(10 x 2 = 20 Marks)

Part - B
Ten Short answer questions. Question Nos. 1 to 10 covering Five questions from each unit.
: Question Nos. 11 is Compulsory (without Choice) and may be from any one of the units I & II and carries 45 marks (1 x 45= 45 Marks) : Question Nos. 12 to 13 will be either or type from the unit excluding the unit in which question no. 11 is set. This question carries 35 marks. (1 x 35 = 35 marks) -------Total = 100 Marks -------B.E Mechanical G74 P.T.B.E Mechanical R64 B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G74 / R64 - METROLOGY AND QUALITY ENGINEERING (Use of tables A to G, Dodge Romig, IS2500 Part I&II are permitted in the Terminal Examiniation)
Objective: To understand and apply the various measuring and inspection methods in metrology and quality engineering. UNIT I Linear and angular measurement: Standards - Line, End and Wave length Principle of interferometry NPL flatness interferometers Slip and Block gauges- length bars Comparator- mechanical, optical, opto-mechanical, electrical and pneumatic comparators Sine bar sine table sine center Angle gauges- principles of auto-collimator Microptic auto-collimator. (10 Periods) UNIT II Limit gauges: Taylors principle of gauging - Design of limit gauges Types of gauges - plug, snap and thread gauges.
Screw thread measurement: Measurement of major diameter, minor diameter, flank angle, pitch and effective diameter. Surface finish measurement Surface texture Tomlinson surface meter Talysurf Analysis of surface traces. (10 Periods) UNIT III Control charts: Quality Definition, need- variation causes- control charts for variables X, R and charts- control charts for attributes p, np, c, u chart, CUSUM charts, EWMA chart. (10 Periods) UNIT IV Analysis of process control Shift in process mean probability of shift, ARL, process capability analysis, six sigma. Multivariate quality control: Quality control for two independent variables, two dependent variables- use of covariance matrix Hotelling T2 control chart Monitoring process variability. Taguchis philosophy: Off-line quality control system design, parameter design, tolerance design, loss function, S/N ratio.
(10 Periods) UNIT V Acceptance sampling: Sampling plans need, types single sampling plan OC curve construction, interpretation, AOQL, ATI- double sampling plan probability of acceptance, ASN,ATI, AOQL- multiple sampling plans- design of sampling plans Dodge Romig, IS2500 PartI and II (10 Periods) Text Books: 1. Galyer.J.F.W., Shotbolt.C.R., Metrology for Engineers, ELBS with Casell Ltd, UK Fifth Edition 1990. ( Units I and II) 2. Douglas.C Montgomery, Introduction to Statistical Quality control, John Wiley and Sons Inc, Third Edition, 2001 ( Units III, IV and V) Reference Books: 1. Jain.R.K., Engineering Metrology, Khanna publishers, 1992. 2. Genichi Taguchi, Elsayed. A.Elsayed and Thomas C.Hsiang, Quality Engineering in Production Systems, Mc Graw Hill Book Company, 1989. 3. Eugene L.Grant and Ricard S.Leavenworth, Statistical Quality Control, Mc Graw Hill Companies, Seventh Edition , 1996. 4. John.S. Oakland, Statistical Process Control, Butterworth Heinemann, an imprint of Elsevier, Fifth Edition, reprint 2005.
B.E Mechanical G77
B.E. Mechatronics -
Lectur e -
Tutoria l -
Practical 3
Credit 2
G77 - HEAT TRANSFER LAB. ( Use of approved HMT data book is permitted in the terminal examination) Objective: To gain practical knowledge of various heat transfer principles. List of Experiments Determination of specific heat capacity of air. Conduction heat transfer test on metal bar, composite walls and guarded hot plate apparatus. Comparison of heat transfer performance of pin-fin in natural and forced convection. Determination of heat transfer co-efficient in natural convection Determination of heat transfer co-efficient in forced convection Determination of Stefan - Boltzman constant and verification of Stefans Boltzman law. Emissivity test of the given surface. Determination of effectiveness and heat transfer rate of heat exchangers (parallel flow, counter flow, cross flow) 9. Test on Fluidised bed heat transfer. 10. Determination of COP in thermo electric heat pump 11. Performance test on solar still 12. Measurement of solar radiation intensity. 1. 2. 3. 4. 5. 6. 7. 8. Specialisation Subject Code B.E Mechanical G78 P.T.B.E Mechanical B.E. Mechatronics Lectur e Tutoria l Practical 3 Credit 2
G78 -METROLOGY AND QUALITY ENGINEERING LAB. Objective: To enable the students to use dimensional measuring instruments and SPC tools for manufacturing process analysis. List of Exercises Profile measurement of linear, angular and thread elements using profile Projector. Profile measurement of linear, angular and thread elements using toolmakers Microscope 2D & 3D measurements and inspecting different components using CMM Straightness testing of marking - off plate using autocollimator Measurement of surface roughness using Tally Surf Checking of hole and shaft diameter using pneumatic comparator Construction and analysis of control charts for variables using SPC IV and Excel (MS Office) Construction and analysis of control charts for attributes using SPC IV and Excel (MS Office) Construction and analysis of control charts for defects using SPC IV and Excel (MS Office)
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. Construction of OC and AOQ curves for a simple sampling plan using MS Excel and calculate ATI & AFI (Poisson Distribution)
11. Construction of OC and AOQ curves for a simple sampling plan using MS Excel and calculate ATI & AFI (Hyper geometric Distribution) 12. Construction of OC and AOQ curves for a double sampling plan using MS Excel and calculate ATI & AFI Specialisation Subject Code B.E Mechanical G81 P.T.B.E Mechanical R71 B.E. Mechatronics F71 Lectur e 4 Tutoria l Practical Credit 4
G81/R71/F71 - ORGANIZATIONAL BEHAVIOUR AND MANAGEMENT Objective: To understand the concepts of organizational behaviour and management and their practical applications. UNIT I Basics and individual behaviour: Introduction to OB- Historical development - Contribution of social sciences -Models of OBUnderstanding of individual behaviour-Personality -Determinants of Personality-Personality theoriesLearning -Perception-Perceptual process-Development of perceptual skills-Motivation -Theories of motivation. (10 Periods) UNIT II Group behaviour: Understanding of groups-Groups and group dynamics-Types of groups- Formation of groups- Group cohesiveness- Conflicts - Types, Conflicts resolution techniques Communication - Process-ImportanceBarriers of Communication-Making communication effective. (10 Periods) UNIT III Organisational change and development: Understanding organization system- Organizational change-Forces for change-Change process-Resistance to change- Organizational development-Models -Requisites for effective use of OD -Organizational climate-Morale -Morale and productivity. (10 Periods) UNIT IV Functions of management: Introduction to management-Nature of managing -Managerial functions-Managerial skills-Planning -Importance and steps- Organizing- Principles of organizing- organizational structures-Staffing-Manpower planning- Recruitment and selection-Directing Leadership qualities- Styles-Controlling. (10 Periods) UNIT V Production and productivity: Plant location- Factors to be considered- Plant layout- Objectives- Types- Merits and demerits-planning for layout- Plant maintenance- Functions-Types- Merits and demerits- Productivity- Productivity of different factors of production- Methods of improving human aspects of productivity. (10 Periods) Text Books:
1. Stephen P. Robbins , Organizational Behaviour, Prentice Hall of India , 2003.(Units I to 2.

III) Koontz and O' Donnel, Essentials of Management , .McGraw Hill. 2002.(Units IV and V)
Reference Books: 1. Fred Luthans, Organizational Behaviour, Tenth Edition, McGraw Hill, 2004. 2. Keith Davis , Human Behaviour at Work, McGraw Hill , 2004. 3. Rao, VSP, and Narayana, Organization Behaviour, Sulthan Chand and Sons, 2003. 4. Prasad, L.M., Principles of Management, Sulthan Chand and Sons, 2003. 5. Khanna, O.P., Principles of industrial Management, Dhanpat Rai and Sons, New Delhi,2005.
B.E Mechanical G7A
P.T.B.E Mechanical R6A
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G7A/R6A - REFRIGERATION AND AIR CONDITIONING (Use of approved refrigeration tables and psychrometric chart is permitted) Objective: To understand the basic concepts, components of refrigeration and air conditioning systems and their applications UNIT I Basic refrigeration system: Review of thermodynamic principles of refrigeration simple Bell-Coleman cycle system, problemsVapour compression refrigeration- working, p-h and T-s diagrams - Vapour absorption refrigeration Ammonia Water system, Lithium Bromide Water system - Electrolux system Liquefaction of gases- Linde and Claude system. (10 Periods) UNIT II Refrigeration components and refrigerants: Compressors: Reciprocating, rotary condensers- shell and tube condenser, Evaporative condenser Evaporators- Flooded, dry expansion Refrigerants Properties Selection of refrigerants. Applications: Ice plant cold storage plants milk chilling plants refrigerated cargo ships Cryogenic in medicine and biological uses. (10 Periods)
UNIT III Psychrometric process: Review of fundamental properties of psychrometry Use of psychrometric charts Psychrometric processes Grand and room sensible heat factors Bypass factor Requirements of comfort air conditioning comfort chart factors governing optimum effective temperature. (10 Periods)
UNIT IV Cooling load estimation: Sensible and latent heat loads: Internal heat sources, heat transmission through building, load due to solar radiation, infiltration, fresh air load, estimation of total load Cooling load calculations. (10 Periods)
UNIT V
Air Conditioning systems: Window, Split and Centralised air conditioners Applications: Textile Industry, Stores, hospitals, transport Conditioning equipment: Air cleaning and Air filters: Dry filter, wet filter Humidifiers: automization type, air washer type Cooling tower: wet type, dry type Elementary treatment of duct design . (10 Periods) Text Book: 1. Arora C.P., Refrigeration and Air Conditioning, Tata McGraw Hill, New Delhi, 2003. Reference Books: 1. Arrora S.C., and Domkundwar S., Refrigeration and Air Conditioning, Dhanpat Rai and Sons Publishers, 1996. 2. Roy J. Dossat, Refrigeration and Air Conditioning, Wiley Eastern Ltd., 2002. 3. Manohar Prasad, Refrigeration and Air Conditioning, New Age Publishing Ltd, 2000. 4. Andrew D. Althouse, Modern Refrigeration and Air Conditioning, The Good Heart Wilcox Publishers, 1982. 5. Jordan and Priester, Refrigeration and Air Conditioning, Prentice Hall of India, New Delhi, 1985. 6. Maskara, P.N and Sathish Chand, Tables and Charts on Refrigerant and Psychrometric properties, Technical Publishers of India, 2003. Specialisation Subject Code B.E Mechanical G7B P.T.B.E Mechanical R6B B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G7B/R6B AEROSPACE ENGINEERING Objective: To understand the basic concepts of aeronautic engineering such as configurations , principles of flight theory and materials. UNIT I Introduction: Early airplanes, Multiplanes, biplanes and monoplanes- Developments in aerodynamics, materials, structures and propulsion over the years. (10 periods) UNIT II Aircraft configurations: Components of an airplane and their functions- Different types of flight vehicles, classificationsConventional control- Powered controls- Basic instruments for flying, Typical systems for control actuation. (10 periods) UNIT III Introduction to principles of flight: Physical properties and structure of the atmosphere- Temperature, pressure and altitude relationships- Lift, drag and moment- Aerofoils- Mach number. (10 periods) UNIT IV Materials for aircraft construction:
Metallic and non-metallic materials, use of aluminium alloy, titanium, stainless steel and composite materials. (10 periods) UNIT V Air craft engines: Turboprop, piston and jet engines- Use of propeller and jets for thrust production- comparative merits Rockets: Principle of operation of rocket- types of rocket and typical applications- Exploration into space. (10 periods) Text Book: 1. Anderson, J.D., "Introduction to Flight ", McGraw Hill, 2004. Reference Books: 1. John D., Jr. Anderson, The Airplane: A History of its Technology AIAA publishers (American Institute of Aeronautics & Ast), 2002 2. Kermode, A.C., Mechanics of Flight, Prentice Hall, 1996 3. Kermode, A.C., "Flight without Formulae ", McGraw Hill, 1987.
B.E Mechanical G7C
P.T.B.E Mechanical R6C
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G7C/R6C - COMPUTATIONAL FLUID DYNAMICS Objective: To understand the fundamentals and applications of Computational fluid dynamics. UNIT-I Fundamentals: Governing equation of fluid flow and heat flow - continuity equation, momentum equation and energy equation - Navier Stoke equation for Newtonian fluids. Computational techniques and software. (10 periods) UNIT-II Finite volume method for diffusion problems: Introduction - finite volume method for one-dimensional steady state diffusion two-dimensional diffusion and three - dimensional diffusion.
(10 periods)
UNIT-III Finite volume method for convection-diffusion problems: Introduction - Steady one-dimensional convection diffusion - central differencing scheme- properties of discretization scheme - conservativeness, boundedness, transportiveness, upwind differencing scheme. (10 periods)
UNIT-IV Solution algorithms for steady flows: Introduction- staggered grid - momentum equation - SIMPLE algorithm - SIMPLER algorithm - PISO algorithm comparison. (10 periods) UNIT-V Finite volume method for Unsteady Flow: Introduction- One dimensional unsteady heat conduction-explicit scheme- Crank Nicolson scheme and fully implicit scheme- Solution procedures for unsteady flow calculation transient SIMPLE algorithm and transient PISO algorithm. (10 periods) NB: Student is required to submit minimum two assignments using Phoenix/Ansys softwares. Text Book: 1. H.K. Versteeg and W. Malalasekera, An Introduction to Computational Fluid Dynamics, Addison Wesley Longman Limited, 1996. Reference Books: 1. Tapan K. Sengupta, Fundamentals of Computational Fluid Dynamics, Universities (India) Private Limited , 2004. 2. Chung, Computational Fluid Dynamics,Cambridge University Press, 2003. 3. Muralidhar, K, and Sundarajan, T, Computational Fluid Flow and Heat Transfer, Narosa Publishing House, 1995. 4. Patankar, S.V, Numerical Heat Transfer and Fluid Flow, Hemisphere Publishing Co., 1992.
B.E Mechanical G7D
P.T.B.E Mechanical R6D
B.E. Mechatronics F7E
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G7D /R6D/F7E - FINITE ELEMENT ANALYSIS Objective: To understand the fundamentals of finite element analysis and their applications. UNIT-I Introduction: Relevance of finite element analysis in design Modeling and discretization Interpolation, elements, nodes and degrees-of-freedom-applications of FEA. One-Dimensional elements and computational procedures- Bar element beam element bar and beam elements of arbitrary orientation assembly of elements properties of stiffness matrices-boundary conditions-solution of equations-mechanical loads and stresses-thermal loads and stresses. (10 periods) UNIT-II
Basic elements: Interpolation and shape functions - element matrices-linear triangular elements (CST)-quadratic triangular elements bilinear rectangular elements-quadratic rectangular elements-solid elements-higher order elements-nodal loads-stress calculations. (10 periods)
UNIT-III Isoperimetric elements: Introduction-bilinear quadrilateral elements quadratic quadrilaterals hexahedral elements Numerical Integration quadrature - static condensation load considerations stress calculations 2D and 3D applications. (10 periods) UNIT-IV Finite Elements in structural elements in structural dynamics applications: Dynamic equations mass and damping matrices natural frequencies and modes damping reduction of number of degrees-of-freedom-response history model methods Ritz vectors component mode synthesis harmonic response direct integration techniques explicit and implicit methods analysis by response spectra. (10 periods) UNIT-V Heat transfer and fluid mechanics applications: Heat transfer element formulation reduction-nonlinear problems-transient thermal analysis-acoustic frequencies and modes-fluid structure interaction problems-plane incompressible and rotational flows. (10 periods) Text Books: 1. Singiresu S.Rao, The Finite Element Method in Engineering, Third Edition, Butterwoth Heinemann Publications, 2001. 2. Tirupathu R.Chandrupatla and Ashok D. Belagundu, Introduction to Finite Elements in Engineering, Third edition, Pearson education Pvt Limited, 2002. Reference Books: 1. Cook, Robert Davis, Concepts and Applications of Finite Element Analysis, John Wiley and Sons, 1999. 2. Reddy, J.N., An Introduction to the Finite Element Method, McGraw Hill, International Edition, 2003. 3. Segerlind L.J., Applied Finite Element Analysis, John Wiley, 1984. 4. George R Buchaman, Schaums Outline of Finite Element Analysis , McGraw Hill Company , 1994. Web References: 1. http://www.vector-space.com 2. http://www.mech.port.ac.uk/sdalby/mbm/CTFRProg.htm
B.E Mechanical G7E
P.T.B.E Mechanical R6E
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G7E/R6E - DESIGN OF JIGS, FIXTURES AND PRESS TOOLS
(Use of approved design data book is permitted) Objective: To understand the basics of tool engineering design with a practical approach. UNIT-I Functions of jigs and fixtures: Tool design objectives - Production devices - Inspection devices - Materials used in Jigs and Fixtures Types of Jigs - Types of Fixtures-Mechanical actuation-pneumatic and hydraulic actuation-Analysis of clamping force-Tolerance and error analysis. (10 Periods) UNIT-II Jigs: Types of jigs-plate latch, channel, box, post, angle plate, angular post, turnover, pot jigs-Automatic drill jigs-Rack and pinion operated- Air operated jigs components- Design and development of jigs for given components. (10 Periods) UNIT-III Fixtures: General principles of boring, lathe, milling and broaching fixtures- Grinding, planning and shaping fixtures- assembly- Inspection and welding fixtures- Modular fixtures. Design and development of fixtures for given components. (10 Periods) UNIT-IV Press working: Press working terminology-Presses and accessories-Computation tonnage requirements- Elements of progressive combination and compound dies-Die block-die shoe- Bolster plate-punch plate- punch holderguide pins and bushes strippers knockouts-stops pilots-Selection of standard die sets - strip lay outstrip lay out calculations. (10 Periods)
UNIT-V Design of dies: Design and development of progressive and compound dies for blanking and piercing operations- Design of combination dies design and development of bending, drawing and forming - Design considerations in forging, extrusion, casting and plastic dies. (10 Periods) Text Book: 1. Donaldson. C, Tool Design, 33rd Reprint, Tata McGraw-Hill, 2003 Reference Books : 1. Edward G Hoffman, Jigs and Fixture Design, Thomson Delmar Learning, Singapore 2004 2. Kempster, Jigs and Fixtures Design, The English Language Book Society, 1978. 3. Joshi, P.H., Jigs and Fixtures, Second Edition, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2004. 4. Hiram E Grant, Jigs and Fixtures, Tata McGraw-Hill, New Delhi, 2003. 5. Fundamentals of Tool Design, CEEE Edition, ASTME, 1983. 6. Design Data Handbook, PSG College of Technology, Coimbatore. Specialisation Subject Code B.E Mechanical G7F P.T.B.E Mechanical R6F B.E. Mechatronics Lectur e 4 Tutoria l Practical Credit 4
G7F/R6F - FOUNDRY TECHNOLOGY Objective: To understand the basics and details of foundry practice, moulding materials, moulding methods, melting furnaces, modernization and mechanization of foundry. UNIT I Introduction: Types of foundries- metal casting as a process of shaping. Pattern - Functions, types, materials, allowances and design and construction of pattern, pattern colours, storing of patterns- Moulding - types, hand moulding tools and equipments, moulding machines - types, sand slinger. (10 periods)
UNIT II Moulding materials: Moulding sand- types, ingredients, properties, functions, sand preparation, sand reclamation techniquesTesting of foundry sand for strength, permeability, moisture content, shatter index, mouldability, compactability, clay content, grain fineness number, mould hardness- Core- types, functions, core making procedure - Core making machine - Reinforcing cores - Finishing of cores, core shifting- chaplets Applications. (10 periods) UNIT III Moulding methods: Green sand, dry sand, CO2 and shell moulding- Investment, gravity, die, centrifugal, and plaster mould castings- Gating and risering- Principle, types, functions, design principles, simple problems in design for gate and risers and steels for gating and risering- Casting design consideration, functional design. (10 periods) UNIT IV Melting: Constructional details and operation of cupola, air, rotary, crucible, induction, electric arc and resistance furnaces-Pouring- Fettling and cleaning of casting - Defects in casting and remedies Inspection and testing of casting. (10 periods) UNIT V Modernisation and mechanisation: Need, areas of mechanisation in moulding, core making, melting - Pollution control in foundries Computer aided metal castings - Heat treatment of castings - Metallurgy of cast steel, cast iron family. (10 periods) Text Book: 1. Richard W. Heine, Carl R. Loper and Phillips C. Rosenthal, Principles of Metal Casting, Tata McGraw Hill publishing Co. Ltd, New Delhi, 2003. Reference Books: 1. Jain, P.L., Principles of Foundry technology, Third Edition, Tata McGraw Hill Publishing Co. Ltd, New Delhi, 1996. 2. Khanna, O.P, A Text Book of Foundry Technology, Dhanpat Rai and Sons Publications (P) Ltd, New Delhi, 1996.
B.E Mechanical G7G
P.T.B.E Mechanical R6G
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G7G/R6G - PRINCIPLES OF METAL CUTTING AND METAL FORMING Objective: To understand the fundamentals in the mechanisms of the metal cutting and forming. UNIT - I Fundamentals of metal cutting: Chip Formation Types of chips forces in orthogonal and oblique cutting Merchants circle Measurement of cutting forces - Heat generation in metal cutting Temperature distribution in metal cutting Effect of cutting parameters on Temperatures. (10 periods) UNIT - II Tools and tool life: Tool materials Classification and applications - Tool wear- causes, mechanism and types Tool life criteria effect of a built-up edge, tool angles, speed and feed on tool life Machinability. (10periods) UNIT - III Economics of metal cutting operations: Choice of Feed and Cutting Speed Tool life for minimum cost and minimum Production yime Estimation of factors that determine optimum conditions machining at maximum efficiency. (10 periods) UNIT - IV Metal forming processes: Theoretical basis for metal forming - Classification of forming Process cold, hot and warm forming processes - effect of process variables in forging, rolling, extrusion shearing, blanking, bending and drawing operations. (10 periods) UNIT - V Analysis of metal forming processes: Methods open die forging - rolling wire drawing extrusion. High velocity forming processes: High Energy rate forming Explosive forming Electro hydraulic forming Electro magnetic forming High velocity forming. (10 periods) Text Books: 1. Geoffrey Boothroyd, Fundamentals of Metal Machining and Machine Tools, McGraw-Hill Book Company, London, 1995.(Unit I to III) 2. Sharma, P.C., Production Engineering S.Chand & Co., New Delhi, Fifth Edition, 2004. (Unit IV and V) Reference Books: 1. Bhattacharya, A., Metal Cutting Theory and Practice, New Central Book Agency (P) Ltd., Edition. 1984. 2. Kuppusamy, G., Principles of Metal Cutting, Universities Press (India) Ltd., 1996.
3. Juneja, B.L., Sekhon, G.S., and Seth, N., Fundamentals of Metal Cutting and Machine
Tools, Second Edition, New Age International Pvt. Ltd, New Delhi, 2001.
4. Pandey, P.C. and Singh, C.K. Production Engineering Sciences, Standard Publishers 5. 6.
Distributors, New Delhi. 1992. HMT, Production Technology, Tata McGraw Hill Publishing Company Ltd., New Delhi. 1980. George E. Dieter, Mechanical Metallurgy., McGraw-Hill Book Company, London. 1988.
B.E Mechanical G7H
P.T.B.E Mechanical R6H
Lectur e 4
Tutoria l -
Practical -
Credit 4
G7H/R6H/F64 - MECHATRONICS SYSTEM DESIGN Objective: To understand the mechatronics design process, motion control, advanced applications, fault finding techniques, data acquisition, control and case studies. UNIT I Mechanical systems and design: Mechatronic approach Control, program control, adaptive control and distributed systems Design process Types of Design Integrated product design Mechanisms, load conditions, design and flexibility Structures, load conditions, flexibility and environmental isolation Man machine interface, industrial design and ergonomics, information transfer from machine to man and to machine, safety. (10 periods) UNIT II Motion control: Control devices Electro hydraulic control devices Electro pneumatic proportional controls Control of electrical drives Basics of Magnetic circuits Linear systems Pneumatic ram Hydraulic cylinder Direct linear electrical actuators Solenoids Pneumatic motors- continuous and limited rotation Hydraulic Motors: continuous and limited rotation Brushless DC Motors Hydraulic circuits and Pneumatic Circuits. (10 periods) UNIT III Advanced applications: Sensor for condition monitoring - Mechanical control in automated manufacturing Artificial Intelligence and Fuzzy Micro sensors application and real time interfacing - Elements of Data acquisition and control - Overview of Input/Output process. (10 periods)
UNIT IV Virtual Instrumentation: Functional description of a digital instrument- Block diagram of a virtual instrument- Architecture of virtual instruments - advantages of virtual instruments-Hardware and software- Basics of LabVIEW, For and while loops, structures, Arrays and clusters, graphs and charts, String handling, Basics of data acquisition, Data acquisition with LabVIEW, Interfacing Instruments:GPIB,RS232. (10 periods)
UNIT V Case Studies:
Testing of transportation bridge surface materials- Rotary optical encoder-controlling temperature of a hot/cold reservoir-pH control system-Design of a coin counter-design of a robotic walking machine-skip and control of a CD player, strain gauge weighing system. (10 periods) Text Books: 1. Bolton, Mechatronics Electronic Control Systems in Mechanical and Electrical Engineering, Second Edition, Addison Wesley Longman Ltd., 1999. (UNIT I & II) 2. Devdas Shetty, Richard A.Kolk, Mechatronic System Design, PWS Publishing Company, 1997. (UNIT III & V) 3. Sanjay Gupta, Joseph John ,Virtual Instrumentation using LabVIEW, Tata McGraw Hill, 2005. (UNIT IV) Reference Books: 1. Bradley D.Dawson, Burd, N.C. and Loader, A.J., Mechatronics: Electronics in Products and Processes, Chapman and Hall, London, 1991 2. Brian Morriss, Automated Manufacturing Systems - Actuators, Controls, Sensors and Robotics, Mc Graw Hill International Edition, 1995 3. Burford Furman. Dave Pinkernell and Steve Elgee, Case Studies on Design of Mechatronic Products. IEEE Transactions on Components, Packaging and Manufacturing Technology Part C, Vol 20. No.1. Jan .1997. 4. Michael B.Histand, David G.Alciatore, Introduction to Mechatronics and Measurement system McGraw Hill International Editions, 1999. Specialisation Subject Code B.E Mechanical G7J P.T.B.E Mechanical R6J B.E. Mechatronics F7N Lectur e 4 Tutoria l Practical Credit 4
G7J /R6J/ F7N ROBOTICS AND MACHINE VISION Objective: To understand the fundamentals of Robotics and Machine Vision for using them in Industrial applications. UNIT I Robot fundamentals: Definition, Anatomy, specification, configuration. Drive Systems: Electric, Hydraulic and Pneumatic drives. End effectors: Classifications and gripper force analysis. UNIT II Robot kinematics: Forward and inverse kinematics of three degrees of freedom robots, general and compound mapping. Robot programming: Programming methods Robot programming using VAL off-line language. (10 periods) UNIT III Image processing concepts: Human Vision - Digital image Image geometry, sampling and quantization, Gray scale transformations-
(10 periods)
Look-up tables-Linear gray scale-Scaling-Contrast enhancement-Histogram equalization-Local contrast enhancement- Thresholding, Linear filters-Smoothing filter-Gaussian filter-edge filters-Sobel-median filter. Image acquisition: Solid-state sensors CCD, CMOS sensor operation, Image degradation, Video standard, Image quality, Camera types Progressive scan cameras, Asynchronous cameras, Digital cameras, Line-scan cameras. (10 periods) UNIT IV Optics and illumination: Thin lens imaging equation, Image resolution, Depth of field, aperture, exposure, F-number. Aberrations, Lens types and selection, Lighting techniques and sources. System and hardware: Transmission to the computer Basic operation of a frame grabber, Direct digital transmission. (10 periods) UNIT V Applications and case studies: Dimensional Checking-Simple gauging-Angle gauging-Shape checking, Presence verification, Sorting and counting of objects, Application Analysis, Planning, Specification development and project management. (10 periods) Text books:
1. Deb, Robotics Technology and Flexible Automation, Tata McGraw-Hill, New Delhi, 2003.
(Unit I & II)
2. Demant. C, Streicher-Abel. B, and Waszkewitz. P, Industrial Image Processing-Visual Quality

Control in Manufacturing, Springer, 1999. (Unit III, IV, V) Reference Books:
1. Mikell
P.Groover, Automation Production System Manufacturing Prentice Hall of India, New Delhi, 2004.
and
Computer
Integrated
2. Nello Zuech, Understanding and Applying Machine Vision, Marcell Dekker Inc, Second
Edition, 2000.
3. Bhabatosh Chanda and Dutta Mazumder, Digital Image Processing and Analysis, Prentice
Hall of India. 2002.
4. Ramesh Jain, Rangachar Kasturi, and Brian G. Schunk, Machine Vision, McGraw Hill
International Edition, 1995.
B.E Mechanical G7K
P.T.B.E Mechanical R6K
B.E. Mechatronics F8D
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G7K/R6K/ F8D - FINANCIAL MANAGEMENT Objective: To understand the fundamentals of financial management and their applications. UNIT I Basics and sources of finance: Nature, scope and usefulness of financial management Objectives of financial management - Wealth maximization Vs Profit maximization - Sources of finance - Long term finance, Medium term finance, Short term finance- Role of Financial institution. (10 periods) UNIT II Financial statement analysis: Ratio analysis - Nature of ratio analysis, liquidity ratios, leverage ratios, activity ratios, profitability ratios Statement of changes in financial position - Nature of changes - fund flow statement - cash flow statement - uses. (10 periods) UNIT III Leverage: Calculation of cost of Debt, cost of preference capital, cost of equity capital, weighted average cost of capital - Leverage Operating leverage-Financial leverage- Combined leverage- uses of leverage. (10 periods) UNIT IV Investment decisions: Nature, importance, types - investment evaluation criteria methods Payback, average rate of return, net present value, internal rate of return - Working capital management - Factors determining the quantum of working capital requirements Estimation of working capital requirements. (10 periods) UNIT V Cash management: Growth of leasing, types of leases, cash flow consequences of financial lease, advantages of leasing, evaluating a financial lease, Lease financing in India-Management of Cash- Objectives- Factors determining cash managementTechniques of cash management. (10 periods) Text Book: 1. Prasanna Chandra, Financial Management, Tata McGraw Hill, New Delhi, 2003. Reference Books: 1. Khan and Jain Financial Management, Tata McGraw Hill, New Delhi, 2004. 2. Pandey, I.M., Financial Management, Eighth Edition, Vikas Pblishing House, New Delhi, 2003. 3. Maheswari, S.N., Financial Management, Tenth Edition, Sultan Chand and Sons, New Delhi, 2005. 4. Van Horne and Wachowich. Jr., Fundamental of Financial Management, Eleventh Edition, Prentice Hall of India, New Delhi, 2005.
B.E Mechanical G7L
P.T.B.E Mechanical R6L
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G7L/R6L - PRODUCTION AND OPERATIONS MANAGEMENT Objectives: To understand and analyse the concepts of production and operations management for manufacturing process improvement. UNIT I Introduction: Functional subsystems of organizations Systems concept of production Types of production system productivity Strategic management Gross domestic product (GDP) and its impact World class manufacturing. Product design and analysis: New product development and its concepts Process planning and design Value Analysis/ Value engineering Standardization Simplification Make or buy decision Ergonomic considerations in Product design Concurrent engineering. (10 periods) UNIT II Capacity planning and investment decisions: Capacity Planning Plant capacity determination Capacity planning strategies Equipment selection Investment decisions. Forecasting: Nature and use of forecast Sources of data Demand patterns Forecasting Models Moving average method, Exponential smoothing, regression method, Delphi method. (10 periods) UNIT III Facility location: Single facility location problem Multi facility location problem Minimax, Gravity, Euclidean distance location problems Covering problems Model for warehouse location problems Plant layout: Classification of Layout Process, Product, Group Technology Layout Layout design parameters SLP, CRAFT, ALDEP, CORELAP- Algorithms and models for Group Technology ROC. (10 periods)
UNIT IV Materials management: Integrated materials management Components Purchasing management Purchase system Aspects of purchase management system Stores management Incoming materials control Store accounting Obsolete Surplus and Scrap management ABC Analysis. Aggregate planning and master production scheduling: Nature of aggregate planning decisions Strategies methods Master production schedule. Material requirements planning: Product Structure - Bill of Materials MRP concept Lot sizing in MRP EOQ, minimum cost per period and period order quantity methods. (10 periods) UNIT V Single machine scheduling:
Concept SPT rule Weighted mean flow time Earliest due date rule Models to minimize total Tardiness, number of Tardy jobs Flow shop scheduling: Johnsons rule Extension CDS Heuristic, Palmers Heuristic Job shop scheduling: Types of schedules Schedule generation (10 periods) Text Book: 1. Panneerselvam, R., Production and Operations Management, Seventh Printing, Prentice Hall of India Pvt. Ltd., 2004. Reference Books: 1. Chase Aquilano, Production and Operations Management, Sixth Reprint, Tata McGraw Hill Publishing Company Ltd, 2002. 2. Chary, S.N, Theory and Problems in Productions and Operations Management, 2nd reprint, Tata McGraw Hill Publishing Company Ltd, 1996. 3. Nair, N.G, Production and Operations Management, First Reprint, Tata McGraw Hill, 1997. 4. Everette Adam, Jr. Ronald J. Ebert, Production and Operations Management, Eighth reprint, Prentice Hall of India, 1997.
B.E Mechanical G7M
P.T.B.E Mechanical R6M
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G7M/R6M -SUPPLY CHAIN MANAGEMENT Objective: To understand the basic framework of supply chain management, value of
partnerships and strategic alliances, performance metrics, matching supply and demand in an uncertain business environment. UNIT I Supply chain and network configuration: Global Optimization-Managing Uncertainty-Key issues in Supply chain management - Logistics network configuration - Data collection-Model and Data validation- Solution Techniques -Inventory management and risk pooling -The economic lot size model-The effect of demand uncertainty. (10 Periods)
UNIT II The value of information: Risk Pooling - Centralized versus Decentralized systems- Managing Inventory in the supply chainForecasting-Judgment Methods - The Bullwhip Effect- Effective forecasts- Information for the coordination of systems-Lead-Time Reduction - Information and supply chain trade offs-conflicting objectives in the supply chain. (10 Periods) UNIT III Supply chain integration: Supply chains- Push, Pull, Push-pull - Identifying the appropriate supply chain strategy- ImplementationDemand-Driven strategies-The impact of the internet on supply chain strategies-E- Business - Distribution
strategies- Centralized versus decentralized control-central versus local facilities - Framework for strategic alliances - Third party logistics - Retailer-supplier partnership-Distributor integration. (10 Periods) UNIT IV Outsourcing strategies and supply chain design: Outsourcing benefits and risks- Framework for buy/make decisions- E-procurement- Design for logisticsSupply integration into new product development- mass customization - Dimension of customer valueconformance to requirements-strategic pricing-revenue management. (10Periods) UNIT V Information technology and decision support system (DSS): Goals of supply chain information technology-standardization-information technology infrastructure Interface devices communications Data bases Electronic commerce levels- Challenges of modelingStructure of DSS Analytical tools Presentation Tools - Supply Chain DSS - Selecting a supply chain DSS. (10 Periods)
Text Book: 1. Simchi- Levi, D., Kaminsky, P and Simchi-Levi, E, Designing and Managing the Supply Chain, Tata McGraw-Hill Publishing Company Limited, New Delhi, 2003. Reference Books:
1. Christopher, M. "Logistics and Supply Chain Management: Strategies for Reducing Costs and 2. 3. 4. 5.
Improving Services", London: Financial Times/Pitman, 2002 Sunil Chopra and Peter Meindel, Supply Chain Management: Strategy, Planning, and Operation, Prentice Hall of India, 2002. Jeremy F. Shapiro, Modeling the Supply Chain, Duxbury Thomson Learning, 2001. Lyson, K," Purchasing and Supply Chain Management", 5th Edition, UK: Pearson Education, 2000. Sridhar Tayur, Ram Ganeshan, Michael Magazine, Quantitative Models for Supply Chain Management, Kluwer Academic Publishers, 1999.
B.E Mechanical G7N
P.T.B.E Mechanical R6N
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G7N/R6N- ENTREPRENEURSHIP DEVELOPMENT Objective: To understand the scope of an entrepreneur, key areas of development, financial assistance by the institutions, methods of taxation and tax benefits.
UNIT I Entrepreneurship: Entrepreneur Types of Entrepreneurs Difference between Entrepreneur and Intrapreneur Entrepreneurship in Economic Growth, Factors Affecting, Entrepreneurial Growth. (10 Periods) UNIT II Emotional intelligence: Emotional Awareness- Self assessment Self Confidence Self Control- Achieving orientation Trust Worthiness- Empathy Building Bonds Team capability Leadership- Collaborative and Cooperative approach Training in Emotional Intelligence. (10 Periods) UNIT III Business: Small Enterprises Definition, Classification Characteristics, Ownership Structures Project Formulation Steps involved in setting up a Business identifying, selecting a Good Business opportunity, Market Survey and Research, Techno Economic Feasibility Assessment Preparation of Preliminary Project Reports Project Appraisal Sources of Information Classification of Needs and Agencies. (10 Periods) UNIT IV Financing and accounting: Need Sources of Finance, Term Loans, Capital Structure, Financial Institution, management of working Capital, Costing Taxation Income Tax- Excise Duty Sales Tax- Break Even Analysis, Network Analysis Techniques of PERT/CPM. (10 Periods) UNIT V Support to entrepreneurs: Sickness in small Business Concept, Magnitude, causes and consequences, Corrective Measures Government Policy for Small Scale Enterprises Growth Strategies in small industry Expansion, Diversification, Joint Venture, Merger and acquisition - Sub Contracting. (10 Periods) Text Books: 1.Khanka, S.S., Entrepreneurial Development, S.Chand & Co. Ltd. Ram Nagar New Delhi, 1999. 2.Hisrich, R.D and Peters, M. P, Entrepreneurship 5th Edition Tata McGraw-Hill, 2002. Reference Books: 1.Rabindra N. Kanungo, Entrepreneurship and Innovation, Sage Publications, New Delhi, 1998. 2.EDII, Faulty and External Experts A Hand Book for New Entrepreneurs Publishers: Entrepreneurship Development, Institute of India, Ahmadabad, 1986. 3.Daniel Goleman, Working with Emotional Intelligence Bantam publishers, 2000.
B.E Mechanical G8A
P.T.B.E Mechanical R7A
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8A/R7A - INTERNAL COMBUSTION ENGINES Objective: To understand the working principle of the components and recent trends in I.C. Engines. UNIT-I Engine and working cycles: Classification-Components and terminology-Two stroke and four stroke engine working principles -Valve actuating mechanism -Air standard cycles- Otto, Diesel and dual cycles comparison -Fuel air ratio-Losses in actual cycles. (10 Periods) UNIT-II Fuels and combustion: Fuels-Chemical structure of petroleum-Rating of fuels-fuel additives-Alternate fuels-Alcohols, CNG, LPGCombustion-Normal and abnormal combustion in SI and CI engines-Effect of engine variables on KnockFactors affecting delay period- Combustion chambers for SI and CI engines. (10 Periods) UNIT-III Fuel supply system: Carburetion Air-Fuel ratio- Equivalence ratio- Mixture requirements at different loads and speedsEssential parts of a carburettor-Compensating devices-Modern carburettors-Solex, Carter- Gasoline injection. Diesel injection system-Types- Fuel feed pump- Injection pump-jerk type, distributor type-Injection pump governor-mechanical and pneumatic-Fuel Injector-Nozzles-types-Spray formation. (10 Periods) UNIT-IV Ignition system: Ignition- requirements, battery ignition, magneto ignition- Modern Ignition system-Transistorized coil ignition (TCI), capacitive discharge ignition (CDI)-Firing order-Spark advance mechanism Cooling system: Cooling-need, types-Liquid cooled systems-Air cooled system-Comparison. Lubrication system: Mist, wet sump, dry sump. Properties of lubricants- Additives for lubricants. (10 Periods) UNIT-V Engine emission and recent trends in I.C.Engines: Emission from SI and CI engines- HC, CO, NOX and particulates-emission control techniques-EURO-I, II, III emission standards. Adiabatic engine, Stratified charged engine and Lean burn engine. Engine electronics- Engine management system-position displacement and speed sensing, measurement of pressure, air flow measurement, exhaust oxygen sensor and knock sensor. (10 Periods) Text Book:
1. Ganesan, V., Internal Combustion Engines, Second Edition, Tata McGraw Hill, 2003.
Reference Books: 1. Heywood, J.B., Internal Combustion Engine Fundamentals, McGraw Hill International Edition, 1988. 2. Gill, Smith Jr, Ziurys, Fundamentals of Internal Combustion Engines, Oxford and IBH publishing company, 1978. 3. Ramalingam.K.K., Internal Combustion Engines, Sci Tech Publications, 1999. 4. Mathur.M.L and Sharma.R.P., Internal Combustion Engines, Dhanpat Rai and Sons, 1997.
B.E Mechanical G8B
P.T.B.E Mechanical R7B
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8B/R7B - POWER PLANT ENGINEERING Objective: To understand the various conventional power plants, economics and non-conventional energy sources. UNIT I Power plant economics: Power plant- definition- types- load curve- load duration curve- plant loads and factors- cost of electrical energy-fixed and operating costs- energy tariff types- comparison of power plants- choice of power plants. Hydro electric power plants: Layout and components- site selection- classification of hydroelectric power plants- water turbinesclassification, selection- surge tanks. (10 Periods) UNIT II Steam power plant: Layout and Components- Pulverised fuel firing- cyclone furnace- fluidised bed combustion- ash handling methods- dust collectors- fabric filters and electrostatic precipitators- boiler accessories- economiser, air preheater, and superheaters- cooling towers- wet and dry types. Principles of cogeneration back pressure turbine- pass-out turbine- topping cycle and bottoming cyclecaptive power concept. (10 Periods) UNIT III Diesel power plant: Components- range of application- engine-starting methods- advantages and disadvantages- supercharging advantages. Gas turbine power plant: Open and closed cycle plants- components- intercooling and regeneration- combined gas turbine and steam power plants- advantages and disadvantages. Nuclear power plant: Principles of nuclear reactions- nuclear reactor types- nuclear solid and liquid waste disposal. (10 Periods) UNIT IV Solar energy: Introduction-solar thermal electric conversion systems- low, medium and high temperatures solar pond, flat plate collectors, parabolic trough concentrating collector, tower power plant, solar photo-voltaic principle, modules, power generation. Wind energy: Basic principle- power in the wind- forces on the blades and thrust on turbines- site selection- advantages and disadvantages- horizontal axis wind mill- wind energy conversion systems- wind farmingapplications. Bio mass energy : Bio gas- anaerobic digestion, fixed dome bio gas plant, KVIC digester, methods of maintaining bio gas production- bio mass energy- thermal gasification, biomass gasifiers fixed bed and fluidized bed.
(10 Periods) UNIT V Fuel cells: Introduction, types - Hydrox, molten carbonate, solid oxide electrolyte and photochemically regenerativeadvantages and disadvantages of fuel cell. Hydrogen energy: Introduction- properties of hydrogen- hydrogen production- electrolysis, coal gasification, solar energy methods- bio photolysis, photo electrolysis- hydrogen storage- applications of hydrogen gas. Magneto hydrodynamic power generation: Introduction- basic principle- types -open and closed cycle- advantages. (10 Periods) Text Book: 1. El-Wakil M.M., Power Plant Technology, McGraw Hill, 2002. (Unit I, II, III) 2. Rai G.D., Non- Conventional Energy Sources, Khanna Publishers, New Delhi, 1995. (Unit IV, V) Reference Books: 1. Rajput R.K., A Text Book of Power Plant Engineering, Laxmi Publications (P) Ltd., New Delhi, 2001. 2. Nag P.K., Power Plant Engineering- second edition, Tata McGraw Hill, New Delhi, 2001.
3. Domkundwar , Power Plant Engineering , Dhanpat Rai and Sons ,1995. 4. Nagpal G.R., Power Plant Engineering, Khanna Publishers, New Delhi, 1996.
Specialisation Subject Code B.E Mechanical G8C P.T.B.E Mechanical R7C B.E. Mechatronics Lectur e 3 Tutoria l 1 Practical Credit 4
G8C/R7C - AERODYNAMICS AND JET PROPULSION Objective: To understand fundamentals of aerofoil theory, wing theory and jet propulsion UNIT I Introduction: Aerofoil characteristics, dimensionless coefficients, flow regimes, boundary layers, separation, stall. Aerofoil numbering systems. (10 Periods) UNIT II Fundamentals of inviscid, incompressible flow: Elementary flows: source, sink, doublet and vortex - Complex flows by superposition including Rankine oval and circular cylinder with and without circulation - Comparison with real flow around a circular cylinder, Kutta-Joukowski lift theorem - aerofoil starting vortex. (10 Periods) UNIT III Thin aerofoil theory: Inviscid flow around thin aerofoils - Basic equations with vortex sheet representation of aerofoilDeductions based on Fourier series analysis - Glauert integral - Symmetric / cambered air foils flapped air foil. (10 Periods)
UNIT IV Introduction to wing theory: Incompressible flow over finite wings including downwash and Induced drag - Prediction of induced drag and designs for minimum induced drag Elliptic and general lift distribution - Tapered and twisted wings. (10 Periods) UNIT V Jet propulsion: Types of various jet propulsion plants like air screw, turboprop, turbojet, Ram jet, pulse jet, rocket propulsion, performance calculations: thrust, propulsive efficiency, overall efficiency - Rocket enginestypes of chemical propellant- liquid and solid propellants - Recent advances in jet propulsion and Rocket propulsion devices. (10 Periods) Text Book: 1. Anderson, J .D., Fundamentals of Aerodynamics, Second Edition, McGraw Hill, 2001. Reference Books: 1. Bertin, J.J. and Smith, M.L., Aerodynamics for Engineers, Third Edition, Prentice-Hall, Englewood Cliffs, New Jersey, 1998. 2. Anderson, J.D., Modern Compressible Flow with Historical Perspective, McGraw-Hill, 1990. 3. Jr, John D. Anderson, A History of Aerodynamics and its impact on Flying Machines, Cambridge Press, United Kingdom, 2001.
B.E Mechanical G8D
P.T.B.E Mechanical R7D
B.E. Mechatronics F7A
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8D/R7D/ F7A - FLUID POWER CONTROL Objective: To understand the design fundamentals of hydraulic and pneumatic circuits for industrial applications. UNIT I Pumps: Fluid - properties and types Pump gear, vane pumps and piston pumps selection of pumps. Actuators: Types- construction , working principles and mounting methods of hydraulic cylinder, hydraulic motors and rotary actuators . (10 periods) UNIT II Valves: Pressure control valves pressure relief valves, pressure reducing valve, sequencing valve, counter balance valve, brake valve and unloading valve. Direction control valve Two way, three way and four way valves Methods of actuation Different centre positions in 3 positions four way valve. Flow control valves: Pressure compensated flow control valve- meter in, meter out, and bleed off circuits. Accumulators: Types - sizing of accumulators simple accumulator circuits - intensifiers, seals and filters. (10 periods)
UNIT III Hydrostatic transmission, hydraulic power packs: Construction - selection of reservoir capacity - power packs components deceleration, regenerative and synchronizing circuits. (10 periods) UNIT IV Pneumatics: Basic circuits FRL units - air motor- air cylinder - pneumatic valves -production and distribution of compressed air. Hydro pneumatics types- hydro pneumatic cylinder integral Air-Oil cylinder- intensifier comparison of hydro pneumatic, hydraulic and pneumatic system. (10 periods) UNIT V Servo systems: Hydro mechanical servo systems- Electro hydraulic servo systems - proportional valves Micro- hydraulic and pneumatic systems. Fluidics: Introduction to fluidic devices- simple circuits- Electro Hydraulic/Pneumatic logic circuits- Ladder diagrams- PLC applications- Fluid power circuits- failure and trouble shooting. (10 periods) Text Books: 1. Anthony Esposito, Fluid Power with Application, Sixth Edition, Prentice Hall India Ltd., 2003. (UNITS I, II, III and V) 2. Majumdar, S.R., Pneumatic Systems Principles and Maintenance, Tata McGraw Hill, Sixth reprint, 2002 (UNIT IV) Reference Books: 1. James L. Johnson, Introduction to Fluid Power, Delmar Thomson Learning publisher, 2003. 2. William W. Reeves, Technology of Fluid Power, Delmar Thomson Learning publisher, 1997. 3. Anthony Lal, Oil Hydraulic in the Service of Industry, Allied Publishers, 1982. 4. Harry L.Stevert D.B, Practical Guide to Fluid Power, Taraoela Sons and Port Ltd., Broadey, 1976.
B.E Mechanical G8E
P.T.B.E Mechanical R7E
B.E. Mechatronics -
Lectur e 3
Tutoria l 1
Practical -
Credit 4
G8E/R7E - EXPERIMENTAL STRESS ANALYSIS Objective: To understand the fundamentals of experiment stress analysis and their application in nondestructive testing. UNIT I Fundamental of elasticity: Stress Definition- Stress equations of equilibrium principal stresses in a two dimensional stress system Strain - principal strains compatibility Airys Stress function in Cartesian coordinates and polar coordinates. (10 periods)
UNIT II Brittle coating methods: Coating stresses Brittle coating- types- crack pattern produced by direct loading- refrigeration techniques and releasing the load double crack patterns-crack detection. Stress coat and its application- composition curing temperature - coating thickness atmospheric conditions- brittle coating method application- strain Gauges and Photo elastic Methods. (10 periods) UNIT III Photo elasticity methods: Polarized light plane Polarizers wave plates - polariscope stress optic law fringe multiplication, sharpening calibration methods fringe patterns compensation techniques separation techniques- scaling three dimensional photo elasticity application. (10 periods) UNIT IV Strain measurement methods: Strain gauges types- strain analysis - Moire method Grid method gauge selection temperature compensation semiconductor strain gauges bonded wire gauges, foil strain gauges - frequency response of strain gauges strain gauge adhesives- Rosette Analysis. (10 periods) UNIT V Strain gauge circuits and recording instruments: Potentiometer circuits Wheat stone bridge circuit commercial strain indicators- criteria for circuit selection. Galvanometer Oscillograph Wheat stone bridge and galvanometer circuits Cathode Ray Oscilloscope Potentiometer. (10 periods)
Text Book: 1. JW Dalley and WF Riley, Experimental Stress Analysis, College House Enterprises Ltd, New York, 2001. Reference Books: 1. James F. Doyle, Modern Experimental Stress Analysis, John Wiley and Sons, 2004. 2. L.S. Srinath, Experimental Stress Analysis, Tata McGraw Hill Company, New Delhi, 1984 3. Sadhu Singh, Experimental Stress Analysis, Khanna Publishers, New Delhi, 1996.
B.E Mechanical G8F
P.T.B.E Mechanical R7F
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8F/R7F - INDUSTRIAL AUTOMATION Objective: To understand the fundamentals of automation and automated flow lines, assembly systems, material handling and storage systems, PLC controllers and their applications.
UNIT I Fundamentals of manufacturing automation: Definition Reasons for automating Types of production Functions in manufacturing Automation strategies Automated flow lines Transfer mechanism Control functions Automation for machining operations Design and fabrication considerations. (10 periods) UNIT II Automated flow lines and assembly systems: Analysis of transfer lines without storage Partial automation Automated flow lines with buffer storage Line balancing Methods of line balancing - Design for automated assembly Types of automated assembly systems Parts feeding devices. (10 periods) UNIT III Automated material handling and storage systems: Automated guided vehicles systems, Automated storage and retrieval systems, Carousal storage systems, Work-in-process storage, Interfacing storage and handling systems with manufacturing. (10 periods)
UNIT IV Discrete control using PLC: Discrete process control logic and sequencing Ladder logic diagrams Programmable logic controllers (PLC) components, operating cycle, additional capabilities and programming personal computers using soft logic. (10 periods) UNIT V Virtual Instrumentation: Functional description of a digital instrument- Block diagram of a virtual instrument- Architecture of virtual instruments - advantages of virtual instruments-Hardware and software- Basics of LabVIEW, For and while loops, structures, Arrays and clusters, graphs and charts, String handling, Basics of data acquisition, Data acquisition with LabVIEW, Interfacing Instruments:GPIB,RS232. (10 periods)
Text Books:
1. 2.
Mikell P. Groover, Automation, Production systems and Computer integrated Manufacturing Prentice Hall of India, 2002. ( UNIT I, II III & IV ) Sanjay Gupta, Joseph John ,Virtual Instrumentation using Lab VIEW, Tata McGraw Hill, 2005. (UNIT V)
Reference Books : 1. Considine, D.M. and Considine, G.D., Standard Handbook of Industrial Automation, Chapman and Hall, New Jersy, 1986. 2. Bolton, W. , Programmable Logic Controllers, Newnes, An imprint of Elsevier, 2005. 3. Siemens , PLC Handbook, 2000. 4. Frank D. Petruzella Programmable Logic Controllers, McGraw-Hill, 2000.
B.E Mechanical G8G
P.T.B.E Mechanical R7G
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8G/R7G - WELDING TECHNOLOGY Objective: To understand the basics of welding, gas welding, arc welding, resistance welding, special welding, weldability, defects in welding and computer aided welding design / analysis. UNIT I Welding: Classification - Economics of welding design - Comparison with riveting, casting - Applications - Welding symbols - safety operations in welding process. Gas welding: Techniques - equipments and applications Oxy-Acetylene welding - welding flames - filler rods and fluxes - Welding torches Oxy-Hydrogen - Air-acetylene welding processes. (10 periods)
UNIT II Arc welding: Carbon, shielded metal, submerged, TIG, MIG, electro slag, stud and plasma arc welding - shielding gases and - applications. Welding electrodes: Classification - electrode coating - ingredients and functions - selection of electrodes. (10 periods) UNIT III Resistance welding: Spot, seam, projection, resistance butt, flash butt welding and percussion welding processes. Special welding processes: Ultrasonic, thermit, explosive, atomic hydrogen, electron beam, laser beam, under water, solid state welding processes - definition, concept, comparison, principle of operation and application. (10 periods)
UNIT IV Welding metallurgy:
Weldability - welding of wrought iron, cast iron, mild steel, carbon steels (high and low), alloy steel, stainless steel and tool steel - welding of aluminum, copper and its alloys - welding of plastics - dissimilar metals - pre and post treatment of weldments. (10 periods) UNIT V Defects in welding: Causes and remedies - residual stresses - control of welding distortion - inspection and testing of weldsdestructive and non-destructive testing. Computer aided welding design and analysis: Computer system for welding engineering - welding robots - welding automation. (10 periods) Text Book: 1. Little, R.L, Welding and Welding Technology, Tata McGraw Hill Publishing Ltd, New Delhi, 2004. Reference Books 1. Parmer .R.S, Welding Process and Technology, Khanna Publishers, Delhi, 1992. 2. A.C Davies, Welding, 10th Edition, Cambridge University press, 1996. 3. Howard B. Cary, Modern Welding Technology, Prentice Hall Inc, New Jersey, 1979. 4. Khanna.O.P, A Text Book on Welding Technology, Dhanpat Rai Publications (P) Ltd., New Delhi, 1998.
B.E Mechanical G8H
P.T.B.E Mechanical R7H
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8H/R7H/ F63 - COMPUTER INTEGRATED MANUFACTRING Objective: To understand basic concepts of Computer-Aided Design, CNC machines, Computer communication, Group technology, Computer Aided Process Planning and the Technological developments in CIM. UNIT - I Fundamentals of CIM: Nature of CIM - Evolution of CIM - CIM hardware and software Nature and role of CIM Computer aided design and drafting: Design process Creation of manufacturing Database- Benefits of CAD Design workstations- Graphics Terminals- Input and output devices- Central processing unit- secondary storage Software configuration of graphics system Function of graphics package- CAD/CAM integration features. (10 periods) UNIT - II Computer aided manufacturing: Elements of NC, CNC and DNC machine tools Adaptive control Machining, Computer aided part programming- CAD based programming. Computer communications: Local area network- Manufacturing Automation Protocol and Technical Office Protocol (MAP & TOP). (10 periods)
UNIT - III Group technology: Concept, Part family formation process Classification and coding systems Production flow analysis Merits and demerits Machine cell design. Computer Aided Process Planning (CAPP): Planning process approaches Retrieval type and Generative type CAPP Benefits of CAPP Features of process planning system Computerised machinability data systems Integration and Implementation issues. (10 periods)
UNIT - IV Flexible manufacturing systems: Definition Classifications FMS configuration Computer control system Planning of FMS Analysis method of FMS Application and benefits Introduction to Just in Time manufacturing - Agile manufacturing - Lean manufacturing - Virtual manufacturing and Factories of future. (10 periods) UNIT - V Computer integrated production management system: Material Requirements Planning- Basic Concepts Inputs to MRP- Working of MRP- MRP output reportsBenefits- MRP II- Capacity Planning- Shop floor control- Factory Data collection systems- Automatic Identification systems- Bar code technology- Automated data collection system. (10 periods) (10 periods)
Text Book:
1. Mikell P.Groover, Automation, Production Systems and Computer Integrated

Manufacturing, Prentice-Hall of India Private Limited, 2002. Reference Books: 1. Kant Vajpayee, Principles of Computer Integrated Manufacturing, Prentice Hall of India Private Limited, 2002. 2. Yorem Koren and Joseph Ben-Uri, Numerical Control of Machine Tools, Khanna Publishers, 1988. 3. Mikell P.Groover and Emory W.Zimmers, CAD/CAM: Computer Aided Design and Manufacturing, Prentice-Hall of India, 2004. 4. David Bedworth, Computer Integrated Design and Manufacturing, Tata Mc Graw Hill Publishing Company Ltd, 1998. 5. Surender Kumar and A.K.Jha, Technology of Computer Aided Design and manufacturing Dhanpat Rai and Sons, New Delhi, 1993. 6. Paul G. Ranky, Computer Integrated Manufacturing Prentice-Hall, Englewood cliffs, Newjersy, 1986.
Specialisation
B.E Mechanical
P.T.B.E Mechanical
B.E. Mechatronics
Lectur e
Tutoria l
Practical
Credit
Subject Code
G8J
R7J
G8J/R7J - DESIGN FOR MANUFACTURE Objective: To understand the fundamentals of design for manufacture, geometric analysis, form design of castings/weldments, mechanical assembly, true position theory and tolerance analysis. UNIT I DFM Approach and process: Methodologies and tools-Design axioms-Design for assembly and evaluation-Minimum part assessmentTaquchi method-Robustness assessment-Manufacturing process rules-Designer's tool kit-Computer aided group technology-Failure mode effective analysis-Value analysis. Design for minimum number of parts-Development of modular design-Minimising part variations-Design of parts to be multi functional - Multi use-Ease of fabrication-Poka yoka principles. (10 periods) UNIT II Geometric Analysis: Process capability - Feature tolerance - Geometric tolerance -surface finish - Relationship between attainable tolerance grades and difference machining processes - Analysis of tapers - Screw threadsApplying probability to tolerances. (10 periods) UNIT III Form Design of Castings and Weldments: Redesign of castings based on parting line considerations - Minimising core requirements - Redesigning cast members using weldments-Use of welding symbols. (10 periods) UNIT IV Mechanical Assembly: Selective assembly - Deciding the number of groups - Control of axial play Examples - Grouped datum systems - Different types-Geometric analysis and applications - Design features to facilitate automated assembly. (10 periods) UNIT V True position theory: Virtual size concept-Floating and fixed fasteners-Projected tolerance zone-Assembly with gasket-Zero true position tolerance-Functional gauges-Paper layout gauging -Examples-Operation sequence for typical shaft type of components-Preparation of process drawings for different operations-Tolerance worksheets and centrality analysis-Examples. (10 periods) Text Books: 1. Harry Peck, "Designing for Manufacture", Pitman Publications, 1983. 2. Spotts.M.F., Dimensioning and Tolerance for Quantity Production", Prentice Hall Inc., 1983. Reference Books: 1. Matousek, "Engineering Design-A Systematic approach", Blackie & Sons Ltd., London, 1974. 2. Oliver R. Wade., Tolerance Control in Design and Manufacturing", Industrial Press Inc., New York publications,1967. 3. James G. Bralla, "Hand book of Product Design for Manufacturing", McGraw Hill Publications, 1983.
4.
Trucks H.E., Design for Economic Production, Society of Manufacturing Engineers, Michigan, Second Edition, 1987.
B.E Mechanical G8K
P.T.B.E Mechanical R7K
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8K/R7K - MARKETING MANAGEMENT Objective: To understand the various concepts and techniques of marketing and their applications. UNIT I Concept of marketing: Organisation - Industrial marketing-Basic differences between consumer and industrial marketing- need of marketing mix - determination of buyer behavior-Motivation-Perception -Learning - application of psychological factors in marketing communication-Personality and behavioral changes connected with marketing-family, reference group, social and cultural influences on consumers. (10 Periods)
UNIT II Product management: Developing new products process- product life cycle-stages introduction, growth, maturity and decline Marketing strategies throughout the product life cycle - Product management and product positioning in marketing (both consumer and industrial marketing)- Product attributes. (10 Periods) UNIT III Types of pricing in consumer marketing: Various factors affecting pricing in industrial marketing-Competitive forces in pricing -distribution channels-Channel choice - Selling - Middlemen in distribution-Franchise-Factors affecting channel selection in industrial marketing Product related strategies. (10 Periods) UNIT IV Promotion mix: Advertising Definition - Different kinds of appeals-Industrial advertising-Distinguishing features of industrial advertising-Personal selling in industrial marketing of high technology products. (10 Periods) UNIT V Concept in marketing of services: Peculiar features of services-Growth of service markets-Consumer services and industrial servicesImportance of after sales services in industrial marketing-Consumer protection-Consumerism-Terms and conditions of sale-Quotations-Warranties-Marketing research process-Research design and instruments, data collection analysis. (10 Periods)
Text Book: 1. Philip Kotler, Marketing Management, Prentice Hall of India, New Delhi, 2004.
Reference Books: 1. Keegan, Global Marketing Management, Prentice Hall of India, New Delhi, 2001. 2. Ramasamy and Ramakumary, Marketing Management, Macmillan Publishing Ccompany, 2001. 3. William J. Stanton, Fundamentals of Marketing, 13th Edition, McGraw Hill,2004.
B.E Mechanical G8L
P.T.B.E Mechanical R7L
B.E. Mechatronics -
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8L/R7L - WORK SYSTEMS ENGINEERING Objectives: To understand the concept of productivity and the application of work study techniques for productivity improvement, the importance of material handling and the various materials handling systems. UNIT I Productivity and work study: Productivity and standard of living - Productivity in the individual enterprise -Techniques to reduce work and ineffective time -Work study-Human factors in the application of work study- Job evaluation, Job enrichment and wage incentive plans. (10 Periods) UNIT II Method study: Introduction -Selection of jobs recording- examination- developing the improved method- Plant layoutThe flow diagram -Developing the new layout-Principles of motion economy method and movements at the work place-Defining- Installing-Maintaining new method. (10 Periods) UNIT III Work measurement: Job selection-Time study-Rating-Allowances -Setting time standard for work with machines- Other techniques of work measurement-Production study-Activity sampling-Rated activity sampling-synthesisAnalytical estimating-Predetermined motion time systems-Use of time standards - Organisation of a work study department. (10 Periods) UNIT IV Human factors in work design: Ergonomics -Work psychology-Bio mechanics-Human performance-Design of work station -Design of displays and control-Design of hand tools. (10 Periods) UNIT V Materials handling: Importance -Scope-Principles of material handling - Planning, Operating and costing principles-Types of material handling systems-Motion analysis-Flow analysis-Graphic analysis-Safety analysis-Cost analysisOperation analysis-Material handling survey. (10 Periods)
Text Books:
1. ILO, Introduction to Work Study, Universal Publishing Corporation, Bombay, 1986.(UNITS 2. 3.

I,II & III) Dalela, S., Work Study and Ergonomics", Standard Publishers Distributors, New Delhi 1999. ( UNIT IV) Apple J.M.,Plant Layout and Materials Handling, Wiley, 1977. (UNIT V)
Reference Books: 1. Mundel, Motion and Time Study, Prentice Hall of India, New Delhi, 1995. 2. Ralph M.Barnes, Motion and Time Study, John Wiley and Sons, 1990.
B.E Mechanical G8M
P.T.B.E Mechanical R7M
B.E. Mechatronics F7D
Lectur e 4
Tutoria l -
Practical -
Credit 4
G8M//R7M/F7D - SYSTEM SIMULATION Objective: To enable the students to develop and analyse simulation models of real systems. UNIT I Introduction to simulation: System and system environment - Components of a system - Discrete and continuous systems - Model of a system - Types of models - Model building techniques - Sub systems - Corporate model - Simulation methodology -Monte carlo simulation - Discrete event system simulation. (10 Periods)
UNIT II Random number generation: Generation of pseudo - random numbers - Techniques for generating random numbers - Mid square, Mid product, Constant multiplier, additive and linear congruential methods - Tests for random numbers -Frequency tests, Run tests, Tests for autocorrelation, Gap test and poker test. (10 Periods)
UNIT III Random variate generation: Inverse transform technique - Exponential, Uniform, Weibull, Empirical, continuous and discrete distributions - Convolution method - Acceptance - Rejection techniques - Poisson and gama distributions. (10 Periods)
UNIT IV Analysis of simulation data: Data collection, identifying the distribution, parameter estimation - Goodness of fit tests - Verification and validation of simulation models. (10 Periods) UNIT V Comparison and selection of simulation languages: Development of simulation models using GPSS for queuing system, Inventory system, Production system, Maintenance and replacement. (10 Periods)
Text Book: 1. Banks, J., Carson, J.S. and Nelson, B.L., "Discrete Event System Simulation", Prentice Hall Inc, New Jersey, 1996. Reference Books: Geoffrey Gordan, "System Simulation", Prentice Hall Inc, 1998. Narasing Deo, "System Simulation with Digital Computers", Prentice Hall Inc, 1993.

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B.E Mechanical Engineering

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THIAGARAJAR COLLEGE OF ENGINEERING, MADURAI - 625 015. B.E.

Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 70 30 70 30 30 30 70 70 70

100 100 100 100 100 100 100 100 100

Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 70 30 30 30 30 70 70 70 70

100 100 100 100 100 100 100 100 100

6 G36/F25 7 G39/F39 Practicals 8 G37 9 G38

Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 70 30 70

Duration of Exam in Hrs

Max. Minimum for Pass Marks Terminal Exam 35 35 35 35 35 35 35 35 Total 50 50 50 50 50 50 50 50

Continuous Terminal assessment Exam. 30 70 30 70 30 70 30 70 30 30 30 30 70 70 70 70

100 100 100 100 100 100 100 100

5 G7X 6 G7X Practicals 7 G 77 8 G 78

Continuous Terminal assessment Exam. 30 70 30 30 150 70 70 150

100 100 100 300

G7J/F7N G7K/F8D G7L G7M G7N

Specialisation Subject Code

B.E Mechanical G21

P.T.B.E Mechanical R11

B.E. Mechatronics F21

azb , Schwartz Christoffel transformation. czd

Specialisation Subject Code

B.E Mechanical G22

P.T.B.E Mechanical R12

5. 6. Nag,P.K. Engineering Thermodynamics, Tata McGraw Hill, 1997

Specialisation Subject Code

B.E Mechanical G23

P.T.B.E Mechanical R13

Specialisation Subject Code

B.E Mechanical G25

B.E. Mechatronics F24

G25/F24 - C++ AND DATA STRUCTURES

Specialisation Subject Code

B.E Mechanical G26

P.T.B.E Mechanical R14

Specialisation Subject Code

B.E Mechanical G27

P.T.B.E Mechanical R15

B.E. Mechatronics F27

8. Program to determine whether a given a number is prime or not 9. 10. 11.

Program to compare two strings using operator overloading

12. Program on Single Inheritance

Specialisation Subject Code

B.E Mechanical G29

B.E. Mechatronics F29

Specialisation Subject Code

B.E Mechanical G31

3. Robert W. Fox, Alan T. Mcdonnald, Philip. J. Pritchard, Introduction to Fluid

7. Yahya .S.M, Fundamentals of Compressible Flow, New Age International (P)

Specialisation Subject Code

B.E Mechanical G34

P.T.B.E Mechanical R24

2. Serope Kalpakjian and Steven R.Schmid, Manufacturing Engineering and Technology,

1. E.Paul Degarmo, J.T.Black, and Ronald A.Konser, Materials and Processes in

2. P.C.Sharma, A Text Book Of Production Technology (Manufacturing Processes), S.Chand 3. 4.

Specialisation Subject Code

B.E Mechanical G35

P.T.B.E Mechanical R25

2. Mathur, A., Introduction to Microprocessor,Tata McGraw Hill Ltd., 2000.

Specialisation Subject Code

B.E Mechanical G36