CooperTools

Rotor

SP-1200 1000 10M

FIXTURED & PORTABLE

ASSEMBLY TOOLS

Table of Contents
ISO-9001 . . . . . . . . . . . . . .
Model Number Index . . . . . .
Model Number System . . . .
Warranty, Lubrication, Safety
Rotor Tool Overview . . . . . .

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.1
.2
.4
.5
.6

REACTION BAR NUTRUNNERS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Pneumatic Non-Instrumented Pistol Nutrunners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Pneumatic Non-Instrumented Pistol Nutrunners with Selectork . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Pneumatic Instrumented Pistol Nutrunners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Brushless DC In-Line Nutrunners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Pneumatic Non-Instrumented In-Line Nutrunners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
HAND-HELD NUTRUNNERS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic Non-Instrumented Angle Nutrunners
Special Angle Heads . . . . . . . . . . . . . . . . . . . .
Pneumatic Instrumented Angle Nutrunners . . . .
Brushless DC Hand-Held Nutrunners . . . . . . . .
Optional Equipment . . . . . . . . . . . . . . . . . . . . .

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.17
.18
.19
.20
.21
.22

RIGHT ANGLE HEADS

5701/5702/5750 Series . . . . . . . . . .
5714/5715/5799H/4328/4329 Series
5720/5721/5799H/4801/4802 Series
4805 Series . . . . . . . . . . . . . . . . . .
4503/4501 Series . . . . . . . . . . . . . .
4909/5415 Series . . . . . . . . . . . . . .
Hold-n-Drive Options . . . . . . . . . . .
Long Angle Heads and Extensions .

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.23
.25
.27
.29
.30
.31
.32
.33

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FIXTURED NUTRUNNERS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brushless DC Fixtured In-Line Nutrunners . . . . . . . . . . . . . . . . . . . . . .
Brushless DC Fixtured Angle Nutrunners . . . . . . . . . . . . . . . . . . . . . . .
Pneumatic Non-Instrumented In-Line Fixtured Nutrunners . . . . . . . . . .
Pneumatic Instrumented In-Line Fixtured Nutrunners . . . . . . . . . . . . . .
Pneumatic Instrumented In-Line Fixtured Nutrunners . . . . . . . . . . . . . .
Pneumatic Instrumented/Non-Instrumented Angle Fixtured Nutrunners

. . . . . . . . . . . . . . . . . . . . . .34
. . . . . . . . . . . . . . . . . . . . . .36
. . . . . . . . . . . . . . . . . . . . . .37
. . . . . . . . . . . . . . . . . . . . . .38
. . . . . . . . . . . . . . . . . . . . . .39
. . . . . . . . . . . . . . . . . . . . . .40
. . . . . . . . . . . . . . . . . . . . . .42

FRONT END DESIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

MOUNTING PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
ELECTRONIC CONTROLLERS
Introduction . . . . . . . . . . . .
Electric Tool Controllers . . .
Cables . . . . . . . . . . . . . . . .
Pneumatic Tool Controllers .
Pneumatic Accessories . . .
Accessories . . . . . . . . . . . .

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.54
.56
.57
.58
.59
.60

SPECIALTY TOOLS
Introduction . . .
Hog Ringers . . .
Tab Benders . . .
Fas-Sert . . . . . .

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.61
.62
.63
.64

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GENERAL ACCESSORIES
Ergonomic Tool Balancers . . .
Sockets & Extensions . . . . . . .
Filters, Regulators, Lubricators
TECHNICAL INFORMATION
Surge Tank Size . . . . . . . . . . .
Conversion Tables . . . . . . . . .
Training . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

ISO 9001
Quality System Certified

CooperTools Division has attained ISO 9001 Quality System

Certification for eight of our facilities. The driving force behind
the implementation of the Quality System is the commitment
to provide our customers with the best value
delivered by offering only products and
services that meet or exceed their
expectations.

Lexington, South Carolina

Dayton, Ohio

Westhausen, Germany

Hicksville, Ohio

Ozoir-la-Ferrire Cedex, France

Springfield, Ohio

Houston, Texas

Model Number Index

Model
BH-45A
BH-60A
BH-70A
BH-80A
BH-90A
BH-100A
BL-2A
BL-4A
BL-6A
BL-8A
BLL-6A
BLL-8A
BM-13A
BM-18A
BM-25A
BM-35A
BM-45A
BML-13A
E130LRAAGGV11
E130LRAAGGV17
E130LRAAHGGV26
E130LRAAHGGV36
E130LRAAHHGGV65
E130LRYGGV8
E130LRYGGV17
E130LRYGGV35
E225LRAAGGV92
E225LRAHYGGV151
E225LRAYGV230
E225LRAYGV420
E225LRAYGGV56MR765
E225LRAYGGV92MR1255
E225LRYGGV55
E225LRYGGV88
E225LRYGGV118
E225LRYGV210
E225LRYGV450
E225LRYGV625
E225LRYGV1050
E225LRYGV1520
EM115RYSGG5
EM115RYSGG10
EM150RAHHYGG65
EM150RAHYGG26
EM150RAHYGG36
EM150RAYGG11
EM150RAYGG17
EM150RFOGG7
EM150RFOGG16
EM150RFOGG33
EM150RYSGG17
EM150RYSGG35
EM225RAHYGG151
EM225RAYGG92
EM225RAYG230
EM225RAYG420
EM225RAYGG56MR765
EM225RAYGG92MR1255
EM225RFOGG56
EM225RFOHGG90
EM225RFOG143
EM225RYSGG55
EM225RYSGG88
EM225RYSGG118
EM225RYSG210
EM225RYSG450

Page
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21
21
21
21
21
13
13
13
21
21
21
21
21
21
13
13
13
13
13
13
13
13
36
36
37
37
37
37
37
36
36
36
36
36
37
37
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37
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36
36
36
36
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36

Model
EM225RYSG625
EM225RYSG1050
EM225RYSG1520
EM225RYGM3000
E225LRYGVM3000
ESW225LRYGV210
ESW225LRYGV450
ESW225LRYGV625
ESW225LRYGV1050
ESW225LRYGV1520
ESW225LRYGVM3000
F02-M
F03-M
F04-M
HR3C
HR4
HR4C
HR4X
L02-AP
L03-AP
LO3-AP
L02-EP
L03-EP
L04-EP
M100ACAHYSTTS70
M100ACAHYSTTS105
M100ACAHYSTTS130
M100ACAHYSTTS160
M100ACAHYSTTS195
M100ACAHYSTTSGG70
M100ACAHYSTTSGG105
M100ACAHYSTTSGG130
M100ACAHYSTTSGG160
M100ACAHYSTTSGG195
M100ACAYSTTS38
M100ACAYSTTS54
M100ACAYSTTSGG38
M100ACAYSTTSGG54
M100ACFOTTS37
M100ACFOTTS54
M100ACFOTTSGG37
M100ACFOTTSGG54
M100ACYSTTS90
M100ACYSTTS190
M100ACYSTTS305
M100ACYSTTS405
M100ACYSTTS680
M100ACYSTTS1080
M100ACYSTTS1460
M101ACYSPTTS50
M101ACYSPTTS65
M100ACYSTTSGG90
M100ACYSTTSCG190
M100ACYSTTSCG305
M100ACYSTTSCG405
M100ACYSTTSG680
M100ACYSTTSG1080
M100ACYSTTSG1460
M101ACYSPTTSGG50
M101ACYSPTTSGG65
M100YS100
M100YS145
M100YS280
M100YS445
M100YS620
M100YS1035

Page
36
36
36
36
13
13
13
13
13
13
13
68
68
68
62
62
62
62
68
68
68
68
68
68
42
42
42
42
42
42
42
42
42
42
42
42
42
42
38
38
39
39
38
38
38
38
38
38
38
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38
39
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39
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41
41
41
41
41
41

Model
M100YS1215
M100YS1500
M101YSP65
M54ACFOTTS15
M54ACFOTTS19
M54ACFOTTS32
M54ACYSTTS5
M54ACYSTTS11
M54ACYSTTS30
M54ACFOTTSGG15
M54ACFOTTSGG19
M54ACFOTTSGG32
M54ACYSTTSGG5
M54ACYSTTSGG11
M54ACYSTTSGG30
M54ACAHYSTTS22
M54ACAHYSTTS28
M54ACAHYSTTSGG22
M54ACAHYSTTSGG28
M54ACAYSTTS8
M54ACAYSTTS11
M54ACAYSTTSGG8
M54ACAYSTTSGG11
M54AHYGGCLV22
M54AHYGGCLV28
M54AYGGCLV11
M54F012
M54F019
M54F032
M54FOGGCL12
M54FOGGCL19
M54YSGGCL9
M54YSGGCL30
M54YS3
M54YS8
M54YS17
M54YS35
MS100AHYGGCLV105
MS100AHYGGCLV130
MS100AHYGGCLV160
MS100AHYGGCLV195
MS100AYGCLV260
MS100AYGCLV380
MS100AYGGCLV38
MS100AYGGCLV54
MS100AYGGCLV70
MS100FOGCL130
MS100FOGCL153
MS100FOGGCL29
MS100FOGGCL54
MS100FOHGGCL65
MS100FOHGGCL80
MS100FOHGGCL98
MS100YSGCL112
MS100YSGCL153
MS100YSGCL255
MS100YSGCL470
MS100YSGCL680
MS100YSGCL920
MS100YSGCL1340
MS100YSGCL1460
MS100YSGGCL43
MS100YSGGCL58
N100LAHY100
N100LAHY160
N100LAHYT105

Page
41
41
41
38
38
38
38
38
38
39
39
39
39
39
39
42
42
42
42
42
42
42
42
42
42
42
41
41
41
40
40
40
40
41
41
41
41
42
42
42
42
42
42
42
42
42
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
18
18
18

Model
N100LAHYT145
N100LAYT260
N100LAYT380
N100LRA51
N100LRA60
N100LRAY90
N100LRAHY140
N100LRAT56
N100LRAYT94
N100LRAHYT142
N100LRAYT300
N100LAHYGGCLV145
N100LAYGGCLV105
N100LAYGCLV240
N100LAYGCLV380
N100LRAGGCLV65
N100RAGGCLV94
N100LRAHYGGCLV142
N101LAP50
N101LAP65
N101LAP85
N101LAPGGCLV65
N101LAPGGCLV85
N101LAPT65
N101LAPT85
N54LAGGCLV3
N54LAGGCLV5
N54LAGGCLV8
N54LAGGCLV17
N54LAHGGCLV39
N54LRAGGCLV3
N54LRAGGCLV5
N54LRAGGCLV8
N54LRAGGCLV20
N54LRAHGGCLV33
NSW100LRY22
NSW100LRY39
NSW100LRY60
NSW100LRY80
NSW100LRY100
NSW100LRY135
NSW100LRY220
NSW100LRY345
NSW100LRY500
NSW100LRY615
NSW100LRY980
NSW100LRY1300
NSW100LRYBM2550
NSW100LY16
NSW100LY28
NSW100LY48
NSW100LY75
NSW100LY115
NSW100LY170
NSW100LY210
NSW100LY280
NSW100LY445
NSW100LY620
NSW100LY1035
NSW100LY1500
NSW100LYBM3000
NSW100LYT58
NSW100LYT90
NSW100LYT153
NSW100LYT190
NSW100LYT305

Page
18
18
18
18
18
18
18
18
18
18
18
20
20
20
20
20
20
20
18
18
18
20
20
18
18
20
20
20
20
20
20
20
20
20
20
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
15
15
15
15
15

Model Number Index

Model
NSW100LYT550
NSW100LYT680
NSW100LYT920
NSW100LYT1080
NSW100LYT1460
NSW100LYTBM2400
RO2-G
RO3-G
R04-G
RTBP
RTB5
RTB7-10
RTB12
RTB-WC
RTEC
RTECIO
RTECCE
RTECCEIO
RTECCM
RTECCMIO
S22PR2TN-010
S22PR5M-006
S100PHRD8TN-003
S100PRD5TN-009
S100PRD6M-015
S100PRD6M-012
S100PRD8M-009
SW100PRY22
SW100PRY39
SW100PRY60
SW100PRY80

Page
15
15
15
15
15
15
68
68
68
63
63
63
63
63
56
56
56
56
56
56
64
64
64
64
64
64
64
10
10
10
10

Model
SW100PRY100
SW100PRY135
SW100PRY220
SW100PRY345
SW100PRY500
SW100PRY615
SW100PRY980
SW100PRY1300
SW100PRYBM2550
SW100PYGGCLV43
SW100PYGGCLV58
SW100PYGGCLV90
SW100PYGCLV153
SW100PYGCLV190
SW100PYGCLV305
SW100PYGCLV550
SW100PYGCLV680
SW100PYGCLV920
SW100PYGCLV1080
SW100PYGCLV1460
SW100PYGCLVM3000
SW100PY16
SW100PY28
SW100PY48
SW100PY75
SW100PY115
SW100PY170
SW100PY210
SW100PY280
SW100PY445
SW100PY620

Page
10
10
10
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
10
10
10
10
10
10
10
10
10
10

Model
SW100PY1035
SW100PY1500
SW100PYBM3000
SW100PRY100ST
SW100PRY135ST
SW100PRY220ST
SW100PRY345ST
SW100PRY500ST
SW100PRY615ST
SW100PRY980ST
SW100PRY1300ST
SW100PRYBM2550ST
SW100PY48ST
SW100PY75ST
SW100PY115ST
SW100PY170ST
SW100PY210ST
SW100PY280ST
SW100PY445ST
SW100PY620ST
SW100PY1035ST
SW100PY1500ST
SW100PYBM3000ST
SW100PYGG16
SW100PYGG28
SW100PYGG48
SW100PYGG75
SW100PYGG115
SW100PYCG170
SW100PYCG210
SW100PYCG280

Page
10
10
10
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
12
12
12
12
12
12
12
12

Model
SW100PYCG445
SW100PYG620
SW100PYG1035
SW100PYG1500
SW100PYGM3000
SW100PYGGCLV25
TAC1A-4-115
TAC1A-4-230
TAC1A-7-115
TAC1A-7-115
TDC2-115
TDC2-230
TDC2C-4-115
TDC2C-4-230
TDC2C-7-115
TDC2C-7-230
TDC2MC-F-115
TDC2MC-F-230
WC-60
WC-61
WCA3
WC3
WC3X
WC4
WC4C
WC43
WHR4
WHR4C
WHR43
WHR4X

Page
12
12
12
12
12
12
58
58
58
58
58
58
58
58
58
58
58
58
62
62
62
62
62
62
62
62
62
62
62
62

Model Number System

Rotor Tool Products

SERIES:
ELECTRIC:
E
ES
ESW
ER
ERSW
EM

Hall Hand-Held
Hall Pistol
Hall Hand-Held Swivel
Resolver Hand-Held
Resolver Hand-Held Swivel
Hall Fixtured

EMR
ETA
ERTA
ETN
ERTN

Resolver Fixtured
Hall Automatic Tube Nut
Resolver Automatic Tube Nut
Hall Semi-Automatic Tube Nut
Resolver Semi-Automatic Tube Nut

PNEUMATIC:
N
NSW
M
MS
TA
TSA
S
SW

Hand Held
Hand Held - Swivel Bar
Fixtured
Fixtured (Streamlined)
Automatic Tube Nut
Semi-Automatic Tube Nut
Pistol - Fixed Bar
Pistol - Swivel Bar

MOTOR:
PNEUMATIC:
52
54
59
100
101

ANGLE HEAD EXTENSION:

nX

MULTIPLIER:
M

In-Line Multiplier

TORQUE RATING:
XXXX

Tool Torque Rating in Ft.Lbs.

Note: 59 Series Tools in Nm

ELECTRIC:
115
130
150
225

ATTACHMENTS:
MXXXX
MRXXXX
BWXXXX
XXXX =

START:
L
P
AC

n = 5, 6, or 12 inch extension

Lever Start
Pistol Grip
Auto Cycle

Angle Head Multiplier

Angle Head Multiplier
Blade Wrench
Torque in Ft.Lbs.
after attachment

SELECTORK:
ST Selectork

E 225 L R
ROTATION:
R
O

Reversible
Opposite Rotation

ANGLE HEAD:
A
AH
AHH
AA
AAH
AX
AHX

Standard
Heavy Duty
Extra Heavy Duty
Indexable
Indexable Heavy Duty
Extended
Extended Heavy Duty

REACTION DEVICE:
Y

Bar or Plate

535
HOLD AND DRIVE:
HD

Sliding Spindle
Extended Sliding Spindle
Offset Head
Extended Offset
Two Inch Retraction

TORQUE SELECT:
TS

101

AIR SHUT-OFF TYPE:

T
TC
K

8 Position Selector Switch

JED LIGHTS:
V
VP

Negative Common
Positive Common

SOLENOID:
CL

Closed Loop Electronic Torque Control

ENCODER:
EE

GG
G
CG
B

Double Angle Encoder

Pneu-Tork Shut-Off
Speed Torque Shut Off
Clutch

Isolated Transducer
Reaction Transducer
Canned Reaction Transducer
Blank Transducer

TORQUE SIGNALS:
TS

PRECISION MOTOR:
P

Hold-N-Drive Head

TORQUE TRANSDUCER:

OUTPUT:
S
SX
FO
FOX
S2

Torque Signal

Cooper Industries, CooperTools Division

Warranty
Cooper warrants products and parts sold by it,
insofar as they are of its own manufacture, against
defects of material and workmanship, under normal
use and service in accordance with its written
instructions, recommendations, and ratings for
installation, operation, maintenance, and service of
products, for a period of ONE YEAR FROM THE
DATE OF INITIAL USE, BUT IN NO EVENT
SHALL THE WARRANTY EXCEED 24 MONTHS
FROM DATE OF DELIVERY TO DISTRIBUTOR.
Proof of Purchase with shipment date must be
furnished by the user to validate the warranty. This
warranty applies only to products manufactured by
Cooper and specifically excludes products
manufactured by others. Products not manufactured
by Cooper are warranted only to the extent and in
the manner warranted to Cooper by the manufacturer

and then only to the extent Cooper is able to enforce

such warranty. Coopers warranty with respect to
products manufactured by it is limited to the repair or
replacement, as Cooper may elect, of any defective
part regarding which the Distributor has given 5 days
written notice from the discovery of such defect.
Installation and transportation costs are not included.
Cooper shall have the option of requiring the return to
it of the defective material, transportation prepaid, for
inspection. No allowance will be made for repairs
without Coopers approval. COOPER MAKES NO
OTHER WARRANTY OF ANY KIND
WHATSOEVER, EXPRESSED OR IMPLIED, AND
HEREBY DISCLAIMS ALL WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.

Lubrication Products
CooperTools products are classified as
non-hazardous manufactured items, defined in the
OSHA 1910.1200 Hazard Communication Standard
as Articles. These products, under conditions of
normal use, do not release or cause exposure to a
hazardous chemical.
Under normal conditions of use, lubrication products
sold separately for or used within these tools should
not cause an exposure hazard. Refer to the Material
Safety Data Sheet (M.S.D.S.) for Safety and
Disposal Information. M.S.D.S. sheets are available
upon request from CooperTools.
Cooper is also aware of, and complies with, the

provisions of section 611 amendments to the Clean

Air Act of 1990. No ozone depleting chemicals have
been used in the manufacture of our products.
If you resell or distribute these products, you have
the responsibility for ensuring that the Material Safety
Data Sheets are provided to the purchaser.
Proper lubrication is essential to the economical
operation of pneumatic and electric tools. Rotor Tools
perform better and their life is extended by using
the recommended lubricants. All lubricants that are
listed in the accessory section of this catalog have
undergone extensive testing and are recommended
for use with CooperTools products.

Fastener Selection
The suggested fasteners listed in this catalog are
determined by matching a tools maximum rated
load to Society of Automotive Engineers (SAE)
Grade 5 and International Organization of
Standardization (ISO) Grade 9.8 fasteners. The
torque capabilities for SAE Grade 5 fasteners are
from SAE Manual, SAE J429 (Mechanical and
Material Requirement for Externally Threaded
Fasteners). The torque capabilities for ISO Grade
9.8 fasteners are from ISO 898-1 (Mechanical
Properties of Fasteners). All values selected are
based on lubricated fasteners.

The suggested fasteners listed in this catalog are

advisory only, and CooperTools recommends that
you further consult other technical references before
final tool selection. Reliance on the accuracy of this
catalog data for any purpose by anyone is at the
sole risk of that person. CooperTools is not responsible for any loss, claim, or damage arising from
improper tool selection.
The torque values listed under the headings
TORQUE are tested on an ISO 5393 soft joint rate
test fixture unless otherwise stated by a special note.

Rotor Tool Overview

The Rotor Tool family of tools is one of the most

diverse in the portable tool industry. With a
broad selection of control mechanisms and
motors, this offering covers a wide range of
torques and speeds. Coupled with a diverse
line of attachments and throttles, these tools are
suitable for an indefinite number of applications.

Tools that perform

Improving production rates and decreasing
costs are critical to the success of todays manufacturer. Rotor Tool assembly tools have been
specially designed to run down the broadest
range of threaded fasteners, while providing
accurate torque. Whether an application is a
soft or hard joint, these tools are fast, consistent and durable. When it comes to performance and reliability, there is no doubt as to
why manufacturers around the world have
come to rely on Rotor Tool.
TORQUE
(Nm)

Reaction Bar Nutrunners

Hand-Held Nutrunners

Fixtured Nutrunners

4500
4000

3500

3000
M42

2500
2000

M36

1500
M30

1000
M27

750
M24

500
M20

400
M20

300
M18

200
M16

100

M14
M12

50
40

M10

30
M8

20
10
5

M7
M6
M5

M4
M3

E130

SW100
NSW100

E225
ESW225

E130

N101

N100

E225

EM115

M54

EM150

M101

M100

EM225

Tools of the highest quality

When we say our tools are built well,
we really mean it. CooperTools
manufacturing processes are ISO
9001 certified...that means the Rotor Tool brand is
manufactured to the highest standard.

Tools that are flexible

Many of the inline and pistol grip nutrunners are
available with an array of square drives and
extensions. Likewise, many of the angle head tools
are available with optional square drive sizes. Both
in-line and right angle tools are available with a
variety of sliding spindle configurations for multiple
spindle applications. Bit and finder combinations,
insert bit holders, socket adapters and many other
accessories are available.

to maximize control, ease of handling and tool

balance. Special attention has been placed on
housing grips. Housings are shaped to fit hand
contours, and many have additional comfort grips to
isolate the operator from temperature and vibration.

Tools that run quietly

Special attention is given to the design of the
exhaust system of every air tool. The air motor noise
is efficiently muffled to insure that the user will have
the most quiet working conditions possible. Electric
tools offer even quieter operation.

Tools that work with the operator

It is simple...give an operator a tool that is
comfortable to use and the operator will work better.
That is why the science of human engineering is
integral in the design of every Rotor Tool. The weight
and shape of a particular tool are carefully designed

Reaction Bar Nutrunners

Proven Driving Performance

Rotor Tool Nutrunners are indeed proven
performers. Ease of use, incredible
durability and ease of maintenance have
made these tools the standard by which
all others are measured.
All Rotor Tools are tested in accordance
with international standards such as ISO
5393 to insure 100% compliance with the
demanding quality specifications of
CooperTools.
Powerful Torque Output
All Rotor Tool Nutrunners are designed to
provide the highest torque at the highest
speed possible. Coupled with a diverse
control selection, a wide range of drive
options and clean operation, these tools
offer manufacturers the highest productivity.

Reaction Bar Nutrunners

Selectork
The best way to adjust the torque
output from either stall or shut-off
type nutrunners, is to regulate the
air pressure until you obtain the
desired average torque. This is
Reaction Bar Nutrunners

TORQUE
(Nm)

4500

4000

3500

3000
M42

2500

2000

M36

1500
M30

1000
M27

usually accomplished with large

regulators mounted at the start of
the air hose. This works fine on
tools that never leave that air hose.
If tools regularly are disconnected
for security, P.M., or process
changes, this may pose a problem
insuring that they get back to that
air hose and the correct running
pressure. By keeping the pressure
regulator with the tool, we can
make the correct adjustment and
move the tool from air line to air line.
An on-board regulator also allows
tools to be adjusted independently
of the main line regulator, avoiding
potential conflicts with other
equipment fed by the same main.
Additionally, an on-board regulator
provides consistent, constant
torque output as it compensates
for fluctuating line pressure
conditions.

750

SELECTORK

M24

500
M20

400
M20

300
M18

200
M16

100

M14
M12

50
40

M10

30
M8

20
M7

10

M6

M5

M4
M3

0
E130

SW100
NSW100

E225
ESW225

Torque Reaction Bar

With Locking Spline
The Torque Reaction
Bar is mechanically
secured in place and
is easily adjustable to
different positions.

The Selectork is a small

pressure regulator that takes the
place of the inlet bushing in the
handle of many Rotor Tool pistol
and lever style nutrunners.
Because of the Selectorks small
size there is a limited pressure
adjustment range of from 60 to
90 psi. To order this option on
Rotor Tool 100 and 101 series
stall or air shut-off nutrunners,

place the letters ST at the end

of the model number.
SWIVEL MODULE

GEAR BOX
& OUTPUT
STANDARD PISTOL
MOTOR HOUSING

Swivels
Reaction Bar Nutrunnners have
been widely accepted throughout
the industry since the early nineteen seventies. These tools have
replaced many impact wrenches
because of their quiet, vibration
free operation and increased
torque accuracy. One problem
with these tools was that if used
on more than one fastener, the
reaction point often changed. This
required the operator to either
reposition the reaction bar
or accept an awkward
handle position.
Motors produce
relatively low torque and
high speed. The gear
case reduces the speed
and multiplies the torque.
By placing a swivel
mechanism between the motor
and the gear case we isolate the
handle from the majority of the
torque. This allows the torque bar
to swing relative to the handle
and automatically find the reaction
point. This simple concept saves
time, makes for better ergonomics
and improves worker safety.

How To Set Torque Reaction Bar

1. Adjust torque bar after bending to
desired angle.
2. Brace bar against the work opposite
direction of spindle rotation.

Torque Reaction Opposes Spindle Rotation

Reaction Bar Nutrunners

Pneumatic Non-Instrumented Pistol Nutrunners

SW100PRY22

Torque Range:
21 4068 Nm
16 3000 Ft. Lbs.
Bolt Size:
M8 M42
5/16" 1 3/4"
360 positionable reaction bar
Reversible and non-reversible
SW100PRYBM2550

Trigger

Bolt Size

Model Number

in

mm

Square
Drive (in)

Torque

Length
Free RPM

ft lb

Nm

22
39
60
80
100
135
220
345
500
615
980
1300
2550

30
53
81
108
136
183
298
468
678
834
1379
1763
3458

675
450
310
220
165
120
70
40
27
22
14
10
5

21
38
65
102
156
230
285
380
603
841
1403
2034
4068

1600
950
565
385
225
150
125
90
55
37
22
15
7

Weight (w/o reaction bar)

mm

lb

kg

Ordering
Number

9.81
9.81
9.81
9.81
10.81
10.81
10.81
11.31
14.27
14.27
14.27
14.27
15.25

249
249
249
249
274
274
274
287
362
362
362
362
387

6.12
6.12
6.12
6.12
8.0
8.0
8.0
8.38
14.3
14.3
14.3
14.3
32.0

2.78
2.78
2.78
2.78
3.6
3.6
3.6
3.8
6.49
6.49
6.49
6.49
14.5

46185040
46185002
461850100
461850102
46185079
46185076
46185014
46185089
461850161
461850164
461850177
461850163
46555003

9.18
9.81
9.81
9.81
9.81
10.81
10.81
10.81
11.31
14.27
14.27
14.27
15.25

233
249
249
249
249
274
274
274
287
362
362
362
387

6.0
6.12
6.12
6.12
6.12
8.0
8.0
8.0
8.38
14.3
14.3
14.3
32.0

2.72
2.78
2.78
2.78
2.78
3.6
3.6
3.6
3.8
6.49
6.49
6.49
14.5

461750150
46175025
46175002
461750152
461750157
46175021
46175015
46175014
46175048
461750211
461750213
461750215
46325009

in

SWING BAR - REVERSIBLE - STALL TORQUE

SW100PRY22
SW100PRY39
SW100PRY60
SW100PRY80
SW100PRY100
SW100PRY135
SW100PRY220
SW100PRY345
SW100PRY500
SW100PRY615
SW100PRY980
SW100PRY1300
SW100PRYBM2550

3/8
7/16
1/2
9/16
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 3/8
1 3/4

M8
M10
M12
M12
M14
M14
M20
M20
M22
M24
M27
M30
M42

1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1
1 1/2

SWING BAR - NON - REVERSIBLE - STALL TORQUE

SW100PY16
SW100PY28
SW100PY48
SW100PY75
SW100PY115
SW100PY170
SW100PY210
SW100PY280
SW100PY445
SW100PY620
SW100PY1035
SW100PY1500
SW100PYBM3000

5/16
3/8
7/16
1/2
5/8
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/2
1 3/4

M8
M8
M10
M12
M14
M16
M16
M20
M22
M24
M27
M36
M42

16
28
48
75
115
170
210
280
445
620
1035
1500
3000

Slave drive reaction bar standard

OPTIONAL EQUIPMENT

STANDARD EQUIPMENT

Suspension bails - see page 16

Alternate output spindles
Slave square drive reaction bars - see page 16
Transducerized models

Pigtail reverse throttle on reversible models

Torque reaction bar

10

1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1 1/2

Reaction Bar Nutrunners

Pnuematic Non-Instrumented Pistol Nutrunners With Selectork

SW100PY170

Torque Range:
65 4068 Nm
48 3000 Ft. Lbs.
Bolt Size:
M10 M42
7/16" 1 3/4"
360 positionable reaction bar
Reversible and non-reversible
Trigger

SW100PY620

Bolt Size

Model Number

in

mm

Square
Drive (in)

Torque

Length
Free RPM

ft lb

Nm

100
135
220
345
500
615
980
1300
2550

136
183
298
468
678
834
1379
1763
3458

165
120
70
40
27
22
14
10
5

65
102
156
230
285
380
603
841
1403
2034
4068

565
385
225
150
125
90
55
37
22
15
7

Weight (w/o reaction bar)

mm

lb

kg

Ordering
Number

10.81
10.81
10.81
11.31
14.27
14.27
14.27
14.27
15.25

274
274
274
287
362
362
362
362
387

8.0
8.0
8.0
8.38
14.3
14.3
14.3
14.3
32.0

3.6
3.6
3.6
3.8
6.49
6.49
6.49
6.49
14.5

46185038
46185039
46185037
461850203
461850169
461850133
461850166
461850226
46555006

9.81
9.81
9.81
10.81
10.81
10.81
11.31
14.27
14.27
14.27
15.25

249
249
249
274
274
274
287
362
362
362
387

6.12
6.12
6.12
8.0
8.0
8.0
8.38
14.3
14.3
14.3
32.0

2.78
2.78
2.78
3.6
3.6
3.6
3.8
6.49
6.49
6.49
14.5

46175052
461750176
461750179
46175085
46175078
46175080
46175098
461750232
461750225
461750226
46325084

in

SWING BAR - REVERSIBLE - SELECTORK

SW100PRY100ST
SW100PRY135ST
SW100PRY220ST
SW100PRY345ST
SW100PRY500ST
SW100PRY615ST
SW100PRY980ST
SW100PRY1300ST
SW100PRYBM2550ST

9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 3/8
1 3/4

M14
M14
M20
M20
M22
M24
M27
M30
M42

3/4
3/4
3/4
3/4
1
1
1
1
1 1/2

SWING BAR - NON - REVERSIBLE - SELECTORK

SW100PY48ST
SW100PY75ST
SW100PY115ST
SW100PY170ST
SW100PY210ST
SW100PY280ST
SW100PY445ST
SW100PY620ST
SW100PY1035ST
SW100PY1500ST
SW100PYBM3000ST

7/16
1/2
5/8
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/2
1 3/4

M10
M12
M14
M16
M16
M20
M22
M24
M27
M36
M42

1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1 1/2

48
75
115
170
210
280
445
620
1035
1500
3000

Slave drive reaction bar standard

OPTIONAL EQUIPMENT

STANDARD EQUIPMENT

Suspension bails - see page 16

Alternate output spindles
Slave square drive reaction bars - see page 16
Transducerized models

Pigtail reverse throttle on reversible models

Torque reaction bar
Selectork built-in regulator

11

Reaction Bar Nutrunners

Pneumatic Instrumented Pistol Nutrunners

SW100PYGG16

Torque Range:
23 4068 Nm
16 3000 Ft. Lbs.

SW100PYGCLVM3000

Bolt Size:
M8 M42
7/16" 1 3/4"
360 positionable reaction bar
Non-reversible

SW100PYGCLV153

Trigger

SW100PYG1035

Bolt Size

Model Number

in

mm

Square
Drive (in)

Torque
ft lb

Length
Nm

Free RPM

Weight (w/o reaction bar)

mm

lb

kg

Ordering
Number

9.09
9.72
9.72
9.72
9.72
10.81
10.81
10.81
11.18
15.5
15.5
15.5
15.25

231
247
247
247
247
274
274
274
284
394
394
394
387

5.62
5.87
5.87
5.87
5.87
8.7
8.7
8.7
9.0
16.3
16.3
16.3
32.0

2.55
2.66
2.66
2.66
2.66
3.9
3.9
3.9
4.1
7.4
7.4
7.4
14.5

46305025
46305016
46305018
46305020
46305023
46505053
46505054
46505055
46505057
46505059
46505061
46505063
46325008

13.65
13.65
13.65
13.65
14.65
14.65
15.02
17.51
17.51
17.51
17.51
17.51
16.98

347
347
347
347
372
372
381
445
445
445
445
445
431

7.6
7.6
7.6
7.6
10.3
10.3
11.3
17.8
17.8
17.8
17.8
17.8
32.0

3.4
3.4
3.4
3.4
4.7
4.7
5.1
8.08
8.08
8.08
8.08
8.08
14.5

46465051
46465053
46465054
46465057
46515064
46515065
46515067
46515056
46515057
46515058
46515059
46515061
46575016

in

SWING BAR - NON - REVERSIBLE - TRANSDUCERIZED - STALL TORQUE

SW100PYGG16
SW100PYGG28
SW100PYGG48
SW100PYGG75
SW100PYGG115
SW100PYCG170
SW100PYCG210
SW100PYCG280
SW100PYCG445
SW100PYG620
SW100PYG1035
SW100PYG1500
SW100PYGM3000

7/16
3/8
7/16
1/2
5/8
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/2
1 3/4

M8
M8
M10
M12
M14
M16
M16
M20
M22
M24
M27
M36
M42

3/8
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1 1/2

16
28
48
75
115
170
210
280
445
620
1035
1500
3000

23
38
65
102
156
230
285
380
603
841
1403
2034
4068

1680
950
565
385
225
150
125
90
55
37
22
15
7

SWING BAR - NON - REVERSIBLE - ELECTRONIC TORQUE CONTROL

SW100PYGGCLV25
SW100PYGGCLV43
SW100PYGGCLV58
SW100PYGGCLV90
SW100PYGCLV153
SW100PYGCLV190
SW100PYGCLV305
SW100PYGCLV550
SW100PYGCLV680
SW100PYGCLV920
SW100PYGCLV1080
SW100PYGCLV1460
SW100PYGCLVM3000

3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/4
1 1/2
1 3/4

M8
M10
M12
M14
M16
M16
M20
M22
M24
M27
M30
M36
M42

1/2
1/2
1/2
1/2
3/4
3/4
3/4
1
1
1
1
1
1 1/2

25
43
58
90
153
190
305
550
680
920
1080
1460
3000

Slave drive reaction bar standard

No cable on tool 6 pin connector only on transducer

STANDARD EQUIPMENT
Torque reaction bar
Transducer (Electronic Torque Control models also include
electronically controlled solenoid valve)
36" tool cable whip (6 pin connector on stall tools, 19 pin connector on
electronic torque control tools)
Joint status lights

12

34
58
78
122
207
257
413
746
922
1248
1464
1980
4068

950
565
425
275
150
125
70
37
30
22
19
15
7

OPTIONAL EQUIPMENT
Reversible models
Suspension bails - see page 16
Slave square drive reaction bars - see page 16
Encoders for angle monitoring or control

Reaction Bar Nutrunners

Brushless DC In-Line Nutrunners

Torque Range:
10 4068 Nm
8 3000 Ft. Lbs.

E130LRYGGV35

Bolt Size:
M6 M42
1/4" 1 3/4"
Brushless DC motor
360 positionable reaction bar
(swing bar models only)
E225LRYGGV118

Lever
Reversible
Torque and angle control

ESW225LRYGV1520

Bolt Size

Model Number

Length to back
of reaction bar

Torque

in

mm

Square
Drive (in)

1/4
5/`16
7/16
1/2
9/16
5/8
3/4
1
1 1/8
1 1/4
1 1/2
1 3/4

M6
M8
M10
M12
M14
M14
M16
M22
M24
M30
M36
M42

3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
1
1
1
1 1/2

8
17
35
55
88
118
210
450
625
1050
1520
3000

10
23
47
75
119
160
285
610
848
1424
2061
4068

3/4
1
1 1/8
1 1/4
1 1/2
1 3/4

M16
M22
M24
M30
M36
M42

3/4
3/4
1
1
1
1 1/2

210
460
625
1050
1520
3000

285
610
848
1424
2061
4068

ft lb

Nm

Free Speed*

in

mm

1520
780
375
505
320
235
125
55
37
22
15
7

18.0
18.0
18.0
22.2
22.2
22.2
21.7
22.1
25.0
25.0
25.0
25.7

458
458
458
563
563
563
551
561
635
635
635
653

125
55
37
22
15
7

23.1
23.5
26.4
26.4
26.4
27.1

587
597
671
671
671
689

Weight (w/o reaction bar)

kg

Ordering
Number

4.4
4.4
4.4
9.7
9.7
9.7
11.0
11.4
16.4
16.4
16.4
44.6

1.9
1.9
1.9
4.6
4.6
4.6
5.0
5.2
7.5
7.5
7.5
20.3

38055015
38055016
38055017
35495008
35495006
35495007
35235009
35235010
35235016
35235018
35235020
35235051

12.2
12.6
17.6
17.6
17.6
45.8

5.5
5.7
8.0
8.0
8.0
20.8

35255031
35255030
35255040
35255041
35255019
35485001

lb

FIXED BAR
E130LRYGGV8
E130LRYGGV17
E130LRYGGV35
E225LRYGGV55
E225LRYGGV88
E225LRYGGV118
E225LRYGV210
E225LRYGV450
E225LRYGV625
E225LRYGV1050
E225LRYGV1520
E225LRYGVM3000

SWING BAR
ESW225LRYGV210
ESW225LRYGV450
ESW225LRYGV625
ESW225LRYGV1050
ESW225LRYGV1520
ESW225LRYGVM3000

Slave drive reaction bar standard

* with 230 volts to controller

STANDARD EQUIPMENT
Torque reaction bar
Joint status lights
25 foot cable assembly

OPTIONAL EQUIPMENT
Suspension bails - see page 16
Slave square drive reaction bars - see page 16
Alternate output spindles
Alternate cable lengths
Resolver based motors for 225 series

13

Reaction Bar Nutrunners

Pneumatic Non-Instrumented In-Line Nutrunners

Torque Range:
22 4068 Nm
16 3000 Ft. Lbs.

NSW100LY210

Bolt Size:
M8 M42
5/16" 1 3/4"
360 positionable reaction bar
Reversible and non-reversible
Lever
NSW100LY1500

Bolt Size

Model Number

in

mm

Square
Drive (in)

Torque
ft lb

Length
Nm

Free RPM

Wt. (w/o reaction bar)

lb

kg

Ordering
Number

Ordering # with
Selectork
(add ST suffix
to model)

in

mm

675
450
310
220
165
120
70
40
27
22
14
10
5

15.81
15.81
15.81
15.81
17.0
17.0
17.0
17.0
20.93
20.93
20.93
20.93
22.02

402
402
402
402
432
432
432
432
532
532
532
532
559

6.87
6.87
6.87
6.87
8.8
8.8
8.8
9.2
15.1
15.1
15.1
15.1
39.0

3.12
3.12
3.12
3.12
4.0
4.0
4.0
4.2
6.9
6.9
6.9
6.9
17.7

48585036
48585038
48585040
48585042
48585015
48585017
48585019
48585020
485850121
485850122
485850124
485850126
48L15001

48585082
48585081
48585080
48585083
48585061
48585062
48585060
48585063
485850135
485850136
485850137
485850138
48L15002

1600
950
565
385
225
150
125
90
55
37
22
15
7

14.37
15.0
15.0
15.0
15.0
16.2
16.2
16.2
16.6
19.71
19.71
19.71
20.8

365
381
381
381
381
411
411
411
422
501
501
501
528

5.87
6.12
6.12
6.12
6.12
8.0
8.0
8.0
8.31
14.3
14.3
14.3
32.0

2.66
2.78
2.78
2.78
2.78
3.6
3.6
3.6
3.7
6.5
6.5
6.5
14.5

480450105
48485060
48045022
480450103
48045028
48485024
48485025
48485021
48045054
48485082
48485083
48485084
48C25001

48045092
48045093
48485050
48045094
48045095
48485005
48485001
48485002
48485007
48485073
48485070
48485071
48C25002

SWING BAR - REVERSIBLE - STALL TORQUE

NSW100LRY22
NSW100LRY39
NSW100LRY60
NSW100LRY80
NSW100LRY100
NSW100LRY135
NSW100LRY220
NSW100LRY345
NSW100LRY500
NSW100LRY615
NSW100LRY980
NSW100LRY1300
NSW100LRYBM2550

3/8
7/16
1/2
9/16
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 3/8
1 3/4

M8
M10
M12
M12
M14
M14
M20
M20
M22
M24
M27
M30
M42

1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1
1 1/2

22
39
60
80
100
135
220
345
500
615
980
1300
2550

30
53
81
108
136
183
298
468
678
834
1379
1763
3458

SWING BAR - NON - REVERSIBLE - STALL TORQUE

NSW100LY16
NSW100LY28
NSW100LY48
NSW100LY75
NSW100LY115
NSW100LY170
NSW100LY210
NSW100LY280
NSW100LY445
NSW100LY620
NSW100LY1035
NSW100LY1500
NSW100LYBM3000

5/16
3/8
7/16
1/2
5/8
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/2
1 3/4

M8
M8
M10
M12
M14
M16
M16
M20
M22
M24
M27
M36
M42

1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
1
1
1
1 1/2

Slave drive reaction bar standard

STANDARD EQUIPMENT
Pushbutton reverse mechanism on reversible models
Torque reaction bar

14

16
28
48
75
115
170
210
280
445
620
1035
1500
3000

22
38
65
102
156
230
285
380
603
841
1403
2034
4068

OPTIONAL EQUIPMENT
Suspension bails - see page 16
Alternate output spindles
Slave square drive reaction bars - see page 16
Transducerized models

Reaction Bar Nutrunners

Pneumatic Non-Instrumented In-Line Nutrunners

Torque Range:
79 3254 Nm
58 2400 Ft. Lbs.

NSW100LYT190

Bolt Size:
M12 M42
1/2" 1 3/4"
360 positionable reaction bar
Air shut-off
Non-reversible
Lever

NSW100LYT1460

Bolt Size

Model Number

in

mm

Square
Drive (in)

Torque
ft lb

Length
Nm

Free RPM

Weight (w/o reaction bar)

in

mm

17.8
17.8
19.0
19.0
19.4
23.5
23.5
23.5
23.5
23.5
24.6

452
452
483
483
493
597
597
597
597
597
625

kg

Ordering
Number

3.1
3.1
3.9
3.9
4.3
6.9
6.9
6.9
6.9
6.9
14.5

48845018
48845020
48845048
48845045
48845056
48845086
48845082
48845087
48845084
48845088
48G25001

lb

SWING BAR - NON - REVERSIBLE - AIR SHUT-OFF

NSW100LYT58
NSW100LYT90
NSW100LYT153
NSW100LYT190
NSW100LYT305
NSW100LYT550
NSW100LYT680
NSW100LYT920
NSW100LYT1080
NSW100LYT1460
NSW100LYTBM2400

1/2
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 1/4
1 1/2
1 3/4

M12
M14
M16
M16
M20
M22
M24
M27
M30
M36
M42

1/2
1/2
3/4
3/4
3/4
1
1
1
1
1
1 1/2

58
90
153
190
305
550
680
920
1080
1460
2400

79
122
207
257
413
752
929
1254
1471
1986
3254

425
275
150
125
70
37
30
22
19
14
9

6.8
6.8
8.5
9.5
15.1
15.1
15.1
15.1
15.1
15.1
32.0

Slave drive reaction bar standard

OPTIONAL EQUIPMENT

STANDARD EQUIPMENT

Suspension bails - see page 16

Alternate output spindles
Slave square drive reaction bars - see page 16
Transducerized and electronic torque control models

Torque reaction bar

15

Reaction Bar Nutrunners

Optional Equipment
Tool Model Number

Torque Range Ft. Lbs.

Vertical Bail

Horizontal Bail

Slave Drive Option

1143-1085A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

5439-7004
4643-7006
4660-7016
4603-7036
5439-7004
4643-7006
4660-7016
4603-7036
5439-7004
4643-7006
4660-7016
4603-7036
5439-7004
4643-7006
4660-7016
4603-7036
4676-7004
4899-7005
4660-7016
4603-7036

4603-7081
4617-7030
4660-7058
4619-6031(STANDARD)
4603-7081
4617-7030
4660-7058
4619-6031(STANDARD)
4603-7081
4617-7030
4660-7058
4619-6031(STANDARD)
4603-7081
4617-7030
4660-7058
4619-6031(STANDARD)
4603-7081
4617-7030
4660-7058
4619-6031(STANDARD)

Suspension Bails and Slave Drive Reaction Bars

SW100PY
SW100PY
SW100PY
SW100PYBM
SW100PRY
SW100PRY
SW100PRY
SW100PRYBM
NSW100LY(NON CL)
NSW100LY(NON CL)
NSW100LY(NON CL)
NSW100LYBM
NSW100LRY
NSW100LRY
NSW100LRY
NSW100LRYBM
NSW100LYGGCLV
NSW100LYGCLV
NSW100LYGCLV
NSW100LYGCLVM

9-115
125-445
530-1500
2400-3000
8-92
100-345
425-1300
2050-2550
16-115
125-445
530-1500
2400-3000
8-92
100-345
425-1300
2050-2550
25-100
112-405
470-1460
2400-3000

4619-6031

.508"
.500"

.375" DIA. THRU HOLE

8 HOLES AS SHOWN

4.750"

4603-7081

2.7565"
2.7545"
1.000"
.995"
5.937"

3.320"
3.315"

3.080"
4.935"

3.068"

.625"
.620"

SECTION A-A

1.445"
1.442" DIA.

4.750"

B
1.25"

5.125"

2.875"

FULL R. TYP.

60 TYP.
30 TYP.
2.312 R.

3.000"
2.995"

2.000"
1.990"

.630"
.625"

2.500" R.

3.900" DIA. B.C.

.250" DIA. THRU

.375" DIA. CBORE
4 HOLES AS SHOWN

4660-7058

4.750"

OPTIONAL: DRIVES ASSEMBLY

ASSEMBLY NO. B LENGTH
4619-6031 STD.
10.243"
4619-6032
10.243"
4619-6033
10.243"
4619-6042
12.250"

C LENGTH
3.25"
3.25"
3.25"
5.25"

SQUARE DRIVES
1-1/2" STANDARD
1-1/2" EXTENDED
1" STANDARD
1" STANDARD

.725"
.720"

3.068"
5.200"
2.273"
DIA.
2.270"

4.750"

4617-7030

3.068"
6.000'
.625"
.620"
1.682"
1.679" DIA.
10.245"
3.000"

2.250"
2.240"

16

5.000"

1.015" 3.005"
1.005" 2.995"

3.500"

FULL R.

FULL R.
FULL R. TYP.

1.015"
1.005"

OPTIONAL: DRIVES ASSEMBLY

ASSEMBLY NO.
4660-7058 STD.
4660-7078
4660-7077
4660-6066
4660-8167

A LENGTH
12.25
8.35
15.65
18.25
20.15

B LENGTH
6.60
2.70
10.00
6.00
14.50

C LENGTH
2.40
2.40
2.40
9.00
2.40

Hand-Held Nutrunners
TORQUE
(Nm)

2000

Hand-Held Nutrunners

M36

1500
M30

1000

Tools That Set The Standard

M27

Outstanding performance, incredible durability, ease of

use, plus ease of maintenance have made Rotor Tool
500
Nutrunners the standard by which all others are
M20
measured. All Rotor Tool Nutrunners are tested in
400
accordance with international standards such as ISO
M20
5393 to insure 100% compiance with the demanding
300
quality specifications of CooperTools.
M18
200
Powerful Torque Output
M16
All Rotor Tool Nutrunners are designed to provide the
M14
100
highest torque at the highest speed possible. This
M12
reduces production rundown cycle time and decreases
50
M10
impulse reaction. Coupled with a diverse control selec40
tion, a wide range of drive options and clean operation,
30
M8
20
these tools offer manufacturers the highest productivity.
M7
10
M6
Diverse Control Selection
A broad selection of control methods have been develM5
5
oped for Rotor Tool Nutrunners providing precise control
through a wide range of torques. This diversity allows
M4
you to fit the right tool for the job. Electric and pneumatM3
0
ic tools equipped with transducers and ELECTRONIC
E130
N101
N100
E225
TORQUE CONTROL provide the ultimate torque control
for the most critical fasteners. Pneumatic CLUTCH tools offer an adjustable mechanism to provide outstanding
repeatability over a broad range. AIR SHUT OFF tools include a valve that shuts off the air supply to the
motor just prior to stall. This mechanism helps reduce torque scatter as well as torque reaction to the operator. The STALL tool is best suited for less critical fastening applications.
Special Tools for Special Applications
The Rotor Tool line offers a broad array of fastening tools for special applications. Tools such as Hold-and-Drive,
Flush Socket and Double-Ended nutrunners are available as well as a diverse selection of output spindles.
750

M24

17

Hand-Held Nutrunners
Pneumatic Non-Instrumented Angle Nutrunners

N100LRA60

Torque Range:
4 515 Nm
3 380 Ft. Lbs.
Bolt Size:
M4 M20
#10 1"

N100LAHY160

Reversible and non-reversible

Air shut-off and stall
Lever

N100LRAT56

N100LAHYT145

N100LAYT380

Bolt Size

Model Number

in

mm

Torque

Square
Drive (in)

ft lb

Nm

1/2
1/2
1/2
5/8

51
60
90
140

69
81
122
190

1/2
1/2
1/2
5/8
5/8

50
65
85
100
160

1/2
1/2
3/4
3/4

Length

Weight

Ordering
Number

Ordering # with
Selectork

in

mm

lb

kg

Angle
Head

310
245
160
105

17.62
17.62
17.62
17.67

448
448
448
449

7.5
7.5
7.5
8.18

3.4
3.4
3.4
3.71

4801
4801
4801
4805

48025069
48025070
48285014
48285050

N/A
N/A
N/A
N/A

68
88
115
136
217

325
280
200
300
165

16.9
16.9
16.9
17.24
17.24

429
429
429
438
438

6.15
6.15
6.15
7.5
7.5

2.8
2.8
2.8
3.4
3.4

4801
4801
4801
4805
4805

43445007
43445008
43445009
48215007
48215025

N/A
N/A
N/A
N/A
N/A

56
94
142
300

76
127
193
407

225
135
90
40

19.9
19.9
19.95
24.3

505
505
507
617

8.6
8.6
9.28
13.8

3.9
3.9
4.21
6.30

4801
4801
4805
4501

48785007
48905014
48905004
48905024

48785056
48905061
48905063
48905064

65
85
105
145
260
380

88
115
142
197
353
515

280
200
255
165
90
60

19.2
19.2
19.2
19.2
23.6
23.6

487
487
487
489
600
600

7.25
7.25
7.25
8.0
12.5
12.5

3.3
3.3
3.3
3.6
5.7
5.7

4801
4801
4805
4805
4501
4501

43355008
43355009
48855021
48855012
488550101
48855001

43355060
43355054
48855063
48855065
48855058
48855055

Free Speed

(add ST suffix
to model)

REVERSIBLE - *STALL TORQUE

N100LRA51
N100LRA60
N100LRAY90
N100LRAHY140

7/16
1/2
9/16
5/8

M10
M12
M14
M16

NON-REVERSIBLE - STALL TORQUE

N101LAP50
N101LAP65
N101LAP85
N100LAHY100
N100LAHY160

7/16
1/2
9/16
9/16
5/8

M10
M12
M12
M14
M16

REVERSIBLE - **AIR SHUT-OFF

N100LRAT56
N100LRAYT94
N100LRAHYT142
N100LRAYT300

1/2
9/16
5/8
7/8

M12
M14
M16
M20

NON-REVERSIBLE - AIR SHUT-OFF

N101LAPT65
N101LAPT85
N100LAHYT105
N100LAHYT145
N100LAYT260
N100LAYT380

18

1/2
9/16
9/16
5/8
3/4
1

M12
M12
M14
M16
M20
M20

1/2
1/2
5/8
3/4
3/4
3/4

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

*Pushbutton reverse mechanism on reversible models.

**Ring reverse on reversible models
Pin retainer
Torque reaction mounting plate (models including Y)

Suspension bails - see page 22

Female sockets and alternate output spindles - see pages 23-33
Torque reaction mounting plate - see page 22
Transducerized models

Hand-Held Nutrunners
Special Angle Heads

Hold-and-Drive

Sometimes called shock absorber tools, HOLD-N-DRIVE

bolts are used with these tools in automotive and truck frame
applications. They reduce assembly handling to one person
working from one side of the workpiece. The bolt is held stationary by the tool while the nut is tightened from the same
side. This also eliminates reaction bars since the bolt absorbs
the torque.

Hold-n-Drive anglehead

Available HOLD devices:

Torx bits from
Hex bits from
Hex Sockets from
Oval Sockets from

T25
5mm
5mm
15/64" x 21/64"

to
to
to
to

T50
10mm
12mm
5/16" x 13/32"

9/16"

to

24mm

20

to

150 ft. lbs.

Available DRIVE sockets

from

Available torque range

from

See pages 31-33

Flush socket anglehead

Built-in Sockets

Tight assembly areas may require a BUILT-IN (or flush) socket

on the angle head when clearances do not permit a square
drive output to accept a separate socket.
Available ranges:
Series

Torque Range (nm)

Sockets (mm)

1-25
10-50
10-50
20-130
20-130
60-250
150-320
200-550

8 to 15
10 to 15
10 to 15
13 to 21
13 to 21
18 to 24
15 to 24
30

5701, 5702
4328, 4329
5714, 5715
4801, 4802
5720, 5721
4805
4503
4501

See pages 23-30

Double-ended
anglehead

Double End

Tools can be used for bi-directional fastening applications with

a DOUBLE-END angle head.
Available in all sizes.
See pages 23-30

19

Hand-Held Nutrunners
Pneumatic Instrumented Angle Nutrunners

N54LRAGGCLV8

Torque Range:
4 515 Nm
3 380 Ft. Lbs.
Bolt Size:
M4 M20
#10 7/8"
Reversible and non-reversible

N100RAGGCLV94

Lever
Ring reverse on reversible models
Electronically-controlled
solenoid valve
N54LAGGCLV17

N100LAYGCLV240

Bolt Size

Model Number

in

mm

Square
Drive (in)

Torque
ft lb

Length
Nm

Free Speed

Weight

in

mm

lb

kg

Angle
Head

Ordering
Number

REVERSIBLE -ELECTRONIC TORQUE CONTROL

N54LRAGGCLV3
N54LRAGGCLV5
N54LRAGGCLV8
N54LRAGGCLV20
N54LRAHGGCLV33
N100LRAGGCLV65
N100RAGGCLV94
N100LRAHYGGCLV142

#10
#10
1/4
5/16
3/8
1/2
9/16
5/8

M4
M5
M6
M8
M10
M12
M14
M16

3/8
3/8
3/8
3/8
3/8
1/2
1/2
3/4

3
5
8
20
33
65
94
142

4
7
11
27
45
88
127
193

1975
1100
675
280
170
195
135
90

17.2
17.2
17.2
17.2
17.3
24.8
24.8
24.8

437
437
437
437
439
630
630
630

5.1
5.1
5.1
5.1
5.5
11.1
11.1
11.2

2.3
2.3
2.3
2.3
2.5
5.0
5.0
5.1

5701
5701
5701
5701
5714
4801
4801
4805

54405002
54405004
54405006
54405010
54405012
48A65008
48A65011
48A75024

4
7
11
23
53
88
115
142
197
325
515

2490
1645
990
460
205
280
200
255
175
90
60

16.31
16.31
16.31
16.31
16.45
23.78
23.78
23.78
23.78
28.10
28.10

414
414
414
414
418
604
604
604
604
714
714

4.9
4.9
4.9
4.9
5.9
10.4
10.4
11.1
11.2
15.5
15.5

2.2
2.2
2.2
2.2
2.7
4.7
4.7
5.0
5.1
7.0
7.0

5750
5701
5701
5701
5714
4801
4801
4801
4805
4503
4501

54395001
54395003
54395012
54395006
54395005
43A35008
43A35009
48A35068
48A35069
48C85012
48C85011

NON-REVERSIBLE -ELECTRONIC TORQUE CONTROL

N54LAGGCLV3
N54LAGGCLV5
N54LAGGCLV8
N54LAGGCLV17
N54LAHGGCLV39
N101LAPGGCLV65
N101LAPGGCLV85
N100LAYGGCLV105
N100LAHYGGCLV145
N100LAYGCLV240
N100LAYGCLV380

20

#10
#10
1/4
5/16
7/16
1/2
9/16
9/16
5/8
3/4
7/8

M4
M5
M6
M8
M10
M12
M12
M14
M16
M20
M20

3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
3/4

3
5
8
17
39
65
85
105
145
240
380

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Joint status lights

3 foot long cable with 19 pin connector

Suspension bails - see page 22

Female sockets and alternate output spindles - see pages 23-33
Encoders for angle monitoring or control

Hand-Held Nutrunners
Brushless DC Hand-Held Nutrunners

E130LRAAHGGV36

Torque Range:
15 1702 Nm
11 1255 Ft. Lbs.
Bolt Size:
M6 M30
1/4" 1 3/8"
DC brushless motor
Reversible
E225LRAAGGV92

Lever
Torque and angle control

Bolt Size

Model Number

in

Torque

Length

mm

Square
Drive (in)

ft lb

Nm

M6
M6
M8
M10
M12
M14
M16
M20
M22
M27
M30

3/8
3/8
3/8
3/8
1/2
1/2
3/4
5/8
3/4
1
1

11
17
26
36
65
92
151
230
420
765
1255

15
23
35
49
88
125
205
312
570
1037
1702

Free Speed

Weight

in

mm

lb

kg

Angle
Head

Ordering
Number

20.5
20.6
20.6
20.6
21.8
26.9
27.0
31.8
32.5
26.0
26.0

521
523
523
523
554
683
686
808
826
660
660

4.6
4.9
4.9
4.9
6.2
11.3
12.2
19.6
21.2
22.3
22.3

2.1
2.2
2.2
2.2
2.8
5.1
5.5
8.9
9.6
10.1
10.1

5702
5702
5715
5715
5721
4802
4805
4503
4501
4802
4801

38005084
38005085
38005037
38005070
38005068
35175033
35215032
35305001
35305007
35215070
35215071

RIGHT ANGLE
E130LRAAGGV11
1/4
E130LRAAGGV17
5/16
E130LRAAHGGV26
3/8
E130LRAAHGGV36
7/16
E130LRAAHHGGV65
1/2
E225LRAAGGV92
9/16
E225LRAHYGGV151
5/8
E225LRAYGV230
3/4
E225LRAYGV420
7/8
E225LRAYGGV56MR765 1 1/4
E225LRAYGGV92MR1255 1 3/8

1415*
815*
520*
370*
205*
275*
170*
105*
60*
28*
17*

* With 230 volts to controller

OPTIONAL EQUIPMENT

STANDARD EQUIPMENT

Suspension bails - see page 22

Female sockets and Alternate output spindles - see pages 23-33
Alternate cable lengths
Resolver-based motors for 225 Series

Joint status lights

25 foot cable assembly
Torque reaction mounting plate (models including Y)

21

Hand-Held Nutrunners
Optional Equipment
Suspension Bails and Mounting Plates
Tool Model Number

Torque Range Ft/Lbs.

Vertical Bail

Horizontal Bail

When Y in Model #
Mounting Plate

Suspension Bails and Mounting Plates

N52LRA
N52LRAH
N54LA
N54LAH
N54LAT
N54LAHT
N54LAGGCLV
N54LAHGGCLV
N54LRAT
N54LRAHT
N54LRAGGCL
N54LRAHGGCLV
N59
N100LAHY
N100LAYT
N100LAHYT
N100LAYGGCLV
N100LAHYGGCLV
N100LAYGCLV
N100LRA
N100LRAY
N100LRAHY
N100LRAT
N100LRAYT
N100LRAHYT
N100LRAYT
N100LRAGGCLV
N100LRAHYGGCLV
N101LAP
N101LAPT
N101LAPGGCLV
ES115
E130LRAAGGV
E130LRAAHGGV
E130LRAAHHGGV
E225LRAAGGV
E225LRAHYGGV
E225LRAYGV
E225LRAYGV
E225LRAGGVMR

2-17
13-33
3-24
24-43
3-22
17-39
3-22
17-39
2-20
16-33
2-20
16-33
ALL
100-180
205-380
88-170
42-105
88-170
205-380
14-90
40-90
75-150
40-94
40-94
75-162
175-475
40-94
40-94
40-100
40-100
40-100
ALL
11-22
17-39
37-65
44-109
92-172
195-230
250-540
635-1480

827-1012
827-1012
827-1012
827-1012
827-1012
827-1012
N/A
N/A
827-1012
827-1012
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3110-8161
5503-8113
N/A
N/A
N/A
N/A
N/A
N/A
N/A

5415-7013
5415-7013
5415-7013
5415-7013
5415-7013
5415-7013
5439-7004
5439-7004
5415-7013
5415-7013
5439-7004
5439-7004
5798-8004
48A6-7005
4643-7006
48A6-7005
48A6-7005
48A6-7005
48A1-7006
48A6-7005
48A6-7005
48A6-7005
3500-7004
3500-7004
3500-7004
3500-7004
3500-7004
3500-7004
48A6-7005
48A6-7005
48A6-7005
3110-8161
3200-7014
3200-7014
3200-7014
48A6-7005
48A6-7005
48A6-7005
48A6-7005
4660-7016

5721-7102
4328-7131
5721-7102
4328-7131
5721-7102
4909-7101
5721-7102
4328-7131
5721-7102
4328-7131
5721-7102
4328-7131
N/A
4909-7101
4501-7152
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
N/A
5721-7102
4328-7131
4909-7101
4909-7101
4909-7101
4909-7101
4909-7101
TORQUE BAR STANDARD

Torque Reaction Mounting Plates: Add Y to model number

Torque Reaction Bar: Add Y to model number and specify reaction bar instead of mounting plate.
Horizontal Bails

48A1-7006
5439-7004

22

3200-7014

5415-7013

Right Angle Heads

5701/5702/5750 SERIES
2.50
(63 mm)

Description

Output Spindle

5701-7157
5701-7139
5701-7242
5701-7164
2502-7114
2502-7110

1.29" (33mm)
1.29" (33mm)
1.30" (33mm)
1.32" (34mm)
1.42" (36mm)
1.79" (45mm)

Output Spindle

X Dimension

5701-7296
5701-7284
5701-7335
5701-7217
5701-7218
5701-7349
5701-7352
5701-6342
5701-8330
5701-6338
5701-7333
5701-7232
5701-7277
5701-7228
5701-8285
5701-7243
5701-7297
5701-7257
5701-7167
5701-7247
5701-7231
5701-6327
5701-6287
5701-6347
5701-7233
5701-8325
5701-7205
5701-7322
5701-7254
5701-7324
5701-7164

1.32" (34mm)
1.77" (44mm)
2.02" (51mm)
1.36" (35mm)
1.53" (39mm)
1.53" (39mm)
1.53" (39mm)
1.53" (39mm)
1.78" (45-mm)
1.78" (45-mm)
2.037" (51mm)
1.78" (45mm)
1.78" (45mm)
1.53" (39mm)
1.53" (39mm)
2.03" (52mm)
1.53" (39mm)
1.78" (45mm)
1.53" (39mm)
1.57" (40mm)
1.53" (39mm)
1.78" (45mm)
1.78" (45mm)
1.84" (47mm)
1.84" (47mm)
2.03" (52mm)
2.03" (52mm)
1.72" (43mm)
2.03" (52mm)
1.96" (49mm)
1.31" (33mm)

Bolt Clearance

1.43
(37 mm)

.94
(24 mm)

STANDARD HEAD

Bolt Depth

.94
(24 mm)

INDEXABLE HEAD
(5702)

Hex Depth

Hex Sockets
5/16" Flush
9/16" X 1/4" Ext.
9/16" X 1/2" Ext.
8 mm Flush
10 mm Flush
10 mm Flush Fast Lead
10 mm Flush Surface Dr.
*10 mm Flush Magnetic
*10 mm X 1/4" Ext. Mag.
*10 mm X 1/4" Ext. Mag.
10 mm X 9/16" Ext.
10 mm X 1/4" Ext.
*10 mm X 1/4" Ext.
11 mm Flush
*11 mm Flush Magnetic
*11 mm X 1/2" Ext.
12 mm Flush
*12 mm X 1/4" Ext.
13 mm Flush
*13 mm Flush
*13 mm Magnetic
13 mm X 1/4" Ext.
*13 mm X 1/4" Ext. Mag.
13 mm X 5/16" Ext.
*13 mm X 5/16" Ext.
*13 mm X 1/2" Ext. Mag.
*13 mm X 1/2" Ext.
15 mm X 17/64" Ext.
*15 mm X 1.2" Ext.
15 mm X 1/2" Ext.
1/4 - 28 Male Thread

.53
(14mm)

.53
(14 mm)

1/4" Square Drive

3/8" Square Drive
3/8"Square Drive w/ Ball Retainer
1/4 - 28 UNF X 5/16" Female Thread
3/8 - 24 UNF X7/16" Male Thread
3/8 - 24 UNF X 5/8" Male Thread

Description

1.37
(35 mm)

X Dimension

Single End
*
*
*
**
**
**

1.38
(35 mm)

.250" Dia.
.253"
.406" Dia.
.260"
.406" Dia.
.510"
.250" Dia.
.253"
.296" Dia.
.316"
.296" Dia.
.316"
.296" Dia.
.316"
.296" Dia.
.316"
For driving bolts only
.265" Dia.
.566"
.296" Dia.
.566"
.296" Dia.
.566"
.296" Dia.
.566"
.312" Dia.
.328"
For driving bolts only
.312" Dia.
.328"
.328" Dia.
.328"
.328" Dia.
.328"
.328" Dia.
.328"
For driving bolts only
For driving bolts only
.328" Dia.
.328"
For driving bolts only
.328" Dia.
.339"
.328" Dia.
.328"
For driving bolts only
.328" Dia.
.656"
.500" Dia.
.250"
.500" Dia.
.249"
.500" Dia.
.360"
.312" Thread Depth

.215"
.340"
.340"
.215"
.215"
.215"
.215"
.215"
.215"
.215"
.215"
.109"
.203"
.203"
.203"
.453"
.203"

EXTENSION

STANDARD HEAD

EXTENSION

INDEXABLE HEAD
(5702)

.203"
.505"
.516"
BOLT CLEARANCE
DEPTH

.375"
.250"
.266"
.375"

HEX
DEPTH
BOLT
CLEARANCE

BOLT CLEARANCE

* With Holding Feature

** Non-Reversible only

23

Right Angle Heads

5701/5702/5750 SERIES
SPINDLE
ADAPTER

SPINDLE
ADAPTER

Description

1.90"
(48 mm)

1.90"
(48 mm)

Output Spindle

Spindle Adapter

Double End
**3/8" Square Drive

STANDARD HEAD

5701-7222

INDEXABLE HEAD
(5702)

Description
1.41"
(36 mm)

1.41"
(36 mm)

Output Spindle

Insert Bit
* 1/4" Hex
* 1/4" Hex Magnetic

5701-7158
5701-7168

HEX INSERT BIT

HEX INSERT BIT

STANDARD HEAD

5701-8223

INDEXABLE HEAD
(5702)

Description

Output Spindle

Sliding Spindle
2.77"
(70 mm)

2.77"
(70 mm)

1.12"
(28 mm)

1.12"
(28 mm)

* 3/8" Square Drive

5701-7241
3/8" Square Drive X 2-1/8" Ext.5701-7353

RETRACTION
1.00" (25 mm)

RETRACTION
1.00" (25 mm)

STANDARD HEAD

INDEXABLE HEAD
(5702)

* With Holding Feature

** Non-Reversible only

24

Right Angle Heads

5714/5715/5799H/4328/4329 SERIES
Torque Reaction Mounting Plate Available as optional equipment with 5714 or 4328 Head
3.38"
(86 mm)

3.09"
(78 mm)

2.28"
(58 mm)

Description

Output Spindle

.68"
(17 mm)

X Dimension

.68"
(17 mm)

Single End
* 3/8" Square Drive
* 3/8" Square Drive w/ Ball Retainer
* 1/2" Square Drive
1/2" Square Drive w/ Ball Retainer
** 1/2 - 20 UNF X 5/8" Male Thread

Description

1/2" Flush
9/16" Flush
9/16" X1/4" Ext.
9/16" X 1/2" Ext.
5/8" Flush
10 mm Flush
*11 mm X 1/4" Ext.
13 mm Flush
*13 mm Flush
*13 mm X 1/4" Ext.
13 mm X 1/4" Ext.
13 mm X 1/2" Ext.
13 mm X 1/2" Ext.
13 mm X 1" Ext.
13 mm X 1" Ext.
14 mm Flush
15 mm Flush
15 mm Flush Fast Lead
15 mm X 1/8" Ext.
*15 mm X 1/4" Ext.
15 mm X 1/4" Ext. w/Mag/ Ret.
15 mm X 1/8" Ext. Mag. Ret.
15 mm X 1/4" Ext.
15 mm X 1/4" Ext. Fast Lead
15 mm X 1/2" Ext.
15 mm X 3/4" Ext.
15 mm X 1" Ext.
15 mm X 1" Ext.

1260-1249AA
4328-7149
1260-1249AR
4328-7199
1260-1249B

1.54" (39mm)
1.54" (39mm)
1.70" (43mm)
1.70" (43mm)
1.62" (41mm)

Output Spindle

X Dimension

1260-1249AT
1260-1249BH
1260-1249BF
1260-1249BG
4328-6221
4328-7194
4328-7134
1260-1249AV
4328-7164
1260-1249AU
1260-1249BD
1260-1249AW
4328-7213
1260-1249AZ
4328-7212
1260-1249BJ
4328-6202
4328-6210
4328-6207
4328-7140
4328-6214
4328-6217
4328-6211
4328-6209
4328-6208
4328-6219
4328-6205
4328-6206

1.70" (43mm)
1.70" (43mm)
1.91" (49mm)
2.19" (56mm)
1.70" (43mm)
1.70" (43mm)
1.91" (49mm)
1.70" (43mm)
1.69" (43mm)
1.91" (49mm)
1.91" (49mm)
2.19" (56mm)
2.19" (56mm)
2.70" (69mm)
2.70" (69mm)
1.70" (43mm)
1.70" (43mm)
1.70" (43mm)
1.82" (46mm)
1.98" (50mm)
1.98" (50mm)
1.82" (46mm)
1.94" (49mm)
1.94" (49mm)
2.19" (56mm)
2.44" (61mm)
2.70" (68mm)
2.70" (68mm)

1.92"
(48 mm)

1.12"
(29 mm)

Bolt Clearance

1.12"
(29 mm)

INDEXABLE HEAD
(5715/4329)

STANDARD HEAD

Bolt Depth

.375" Dia.
.203"
.375" Dia.
.128"
.375" Dia.
.406"
.375" Dia.
.597"
.500" Dia.
.203"
.297" Dia.
.316"
.312" Dia.
.406"
.375" Dia.
.203"
For driving bolts only
.375" Dia.
.406"
.375" Dia.
.406"
.375" Dia.
.703"
.329" Dia.
.406"
.375" Dia.
.218"
.329" Dia.
.406"
.375" Dia.
.156"
.500" Dia.
.203"
.438" Dia.
.203"
.438" Dia.
.219"
.500" Dia.
.375"
.500" Dia.
.375"
.438" Dia.
.246"
.438" Dia.
.219"
.438" Dia.
.219"
.438" Dia.
.219"
.438" Dia.
.219"
.438" Dia.
.969"
.438" Dia.
.219"

Hex Depth

.265"
.340"
.281"
.340"
.265"
.215"
.281"
.265"

EXTENSION

STANDARD HEAD
.281"
.281"
.265"
.281"
1.250"
.281"
.312"
.266"
.265"
.375"
.375"
.375"
.357"
.500"
.500"
.750"
1.000"
.500"
1.250"

EXTENSION

INDEXABLE HEAD
(5715/4329)

BOLT CLEARANCE
DEPTH
HEX
DEPTH
BOLT
CLEARANCE

BOLT CLEARANCE

* With Holding Feature

** Non-Reversible only

25

Right Angle Heads

5714/5715/5799H/4328/4329 SERIES
Torque Reaction Mounting Plate Available as optional equipment with 5714 or 4328 Head.

SPINDLE
ADAPTER

SPINDLE
ADAPTER

INDEXABLE HEAD
(5715/4329)

STANDARD HEAD

Description

Output Spindle

Spindle Adapter

X Dimension

1260-1145B
1260-1145A

2.20" (56mm)
2.26" (57mm)

4328-7225

2.50" (63mm)

Double End
** 3/8" Square Drive
** 1/2" Square Drive
** 1/2" Square Drive with Adapter
1/2" Square Drive

1260-1249AD
1260-1249AB
1260-1145
4328-7224

1.57"
(40 mm)

1.57"
(40 mm)

Description

Output Spindle

Insert Bit
*5/16" Hex
1/4" Hex

1260-1249AN
4328-7190

HEX INSERT BIT

HEX INSERT BIT

INDEXABLE HEAD
(5715/4329)

STANDARD HEAD

Description

Output Spindle

Sliding Spindle
1/4"
* 3/8"
3/8"
3/8"

2.73"
(69 mm)

2.73"
(69 mm)

Square
Square
Square
Square

Drive 4" Extended

Drive
Drive 2" Extended
Drive 4"Extended

5701-7357
5701-7235
5701-7361
5701-7362

1.00"
(25 mm)

1.00"
(25 mm)
RETRACTION
.75" (19mm)

STANDARD HEAD

RETRACTION
.75" (19mm)

INDEXABLE HEAD
(5715/4329)

* With Holding Feature

** Non-Reversible only

26

Right Angle Heads

5720/5721/5799HH/4801/4802 SERIES
Torque Reaction Mounting Plate Available as optional equipment with 5720 or 4801 Head.

Description

Hex Sockets

1/2" (13mm) Flush

1955-7107
1/2" (13mm) X 1/2" Ext. 1955-7120
9/16" Flush
1955-7106
9/16" x 1/2" Ext.
1955-7141
5/8" Flush
1955-7105
11/16" Flush
1955-7104
3/4" (19mm) Flush
1955-7102
3/4" (19mm) 1/2" Ext.
1955-7121
14 mm Flush
1955-7153
15 mm Flush
1955-6149
15 mm Flush
1955-7111
15 mm X 1/4" Ext.
1955-7134
15 mm X 1/4" Ext.Fast Ld. 1955-7146
15 mm X 1/2" Ext.
1955-7117
16 mm (5/8") X 1/2" Ext. 1955-7129
17 mm Flush
1955-7114
18 mm Flush
1955-7112
*18 mm Flush
1955-7127
18 mm X 1/2" Ext.
1955-7119
18 mm X 1/4" Ext.Fast Ld. 1955-7147
18 mm X 1" Ext.Fast Ld. 1955-7151
21 mm Flush
1955-7113
21 mm Flush Fast Lead 1955-7152
21 mm X 1/4" Ext.
1955-6150
*21 mm X 1/4" Ext.
1955-7123
21 mm X 1/2" Ext.
1955-6143
21 mm X 1/2" Ext.
1955-7118
1/2-20 UNF Thrd Spindle 1955-6145

1.40"
(36 mm)

1.97"
(50 mm)

4801-7270
1280-1249
1955-6145

Output Spindle

.87"
(22 mm)

.87"
(22 mm)

1260-1249AL
1260-1249AE
4801-7231

2.28"
(57 mm)

2.68"
(68 mm)

Single End
* 3/8" Square Drive
* 1/2" Square Drive
* 1/2" Square Drive
w/ Ball Retainer
3/8" Square Drive
w/ Ball Retainer
1/2 - 20P Thread
1/2 - 20 UNF 2B 3/4" Deep

3.53"
(89 mm)

4.30"
(109 mm)

Output Spindle

X Dimension

2.32" (59mm)
2.75" (70mm)
2.32" (59mm)
2.75" (70mm)
2.32" (59mm)
2.32" (59mm)
2.32" (59mm)
2.75" (70mm)
2.32" (59mm)
2.32" (59mm)
2.32" (59mm)
2.50" (64mm)
2.50" (64mm)
2.75" (70mm)
2.75" (70mm)
2.32" (59mm)
2.32" (59mm)
2.32" (59mm)
2.75" (70mm)
2.50" (64mm)
3.26" (82mm)
2.32" (59mm)
2.32" (59mm)
2.50" (64mm)
2.50" (64mm)
2.75" (70mm)
2.75" (70mm)
2.32" (59mm)

STANDARD HEAD

Bolt Clearance

Bolt Depth

.375" Dia.
.375"
.375" Dia.
.250"
.438" Dia.
.375"
.470" Dia.
.250"
.500" Dia.
.375"
.563" Dia.
.375"
.563" Dia.
.375"
.563" Dia.
.750"
.437" Dia.
.313"
.437" Dia.
.313"
.438" Dia.
.375"
.437" Dia.
.250"
.437" Dia.
.250"
.438" Dia.
.250"
.470" Dia.
.250"
.500" Dia.
.375"
.500" Dia.
.375"
.438" Dia.
.406"
.500" Dia.
.250"
.500" Dia.
.250"
.500" Dia.
1.000"
.594" Dia.
.312"
.594" Dia.
.250"
.594" Dia.
.376"
.594" Dia.
.437"
.594" Dia.
.626"
.594" Dia.
.687"
.750" Deep Thread

1.40"
(36 mm)

1.97"
(50 mm)

INDEXABLE HEAD
(5721/4802)

Hex Depth

.562"
1.000"
.562"
.562"
.562"
.562"
.562"
.562"
.562"
.562"
.562"
.750"
.750"
1.000"
1.000"
.562"
.562"
.500"
1.000"
.750"
.750"
.562"
.562"
.562"
.500"
.562"
.562"

EXTENSION

STANDARD HEAD

EXTENSION

INDEXABLE HEAD
(5721/4802)

BOLT CLEARANCE
DEPTH
HEX
DEPTH
BOLT
CLEARANCE

BOLT CLEARANCE
* With Holding Feature
** Non-Reversible only

27

Right Angle Heads

5720/5721/5799HH/4801/4802 SERIES (Contd.)

SPINDLE
ADAPTER

SPINDLE
ADAPTER

Description
2.58"
(66 mm)

2.58"
(66 mm)

Output Spindle

Double End
** 1/2" Square Drive
1/2" Square Drive

STANDARD HEAD

Spindle Adapter

1260-1249AG
4801-7301

1260-1145D
9563-0004
(3/8" sq. dr.)

INDEXABLE HEAD
(5721/4802)

Description

Output Spindle

Sliding Spindle
3.26"
(83 mm)

3.26"
(83 mm)

* 1/2" Square Drive

1/2" Square Drive w/ Ball
Retainer

4801-7233
4801-7305

1.00"
(25 mm)

1.00"
(25 mm)

RETRACTION
.75" (19 mm)

RETRACTION
.75" (19 mm)

STANDARD HEAD

INDEXABLE HEAD
(5721/4802)

4805 SERIES
Torque reaction mounting plate available as optional equipment.

4.16"
(106 mm)
1.88"
(48 mm)
1.06"
(27 mm)

Description

Output Spindle

X Dimension

Single End
1.50"
(.38 mm)

* 1/2" Square Drive

1/2" Square Drive w/ Ball Retainer
* 5/8" Square Drive
* 3/4" Square Drive
3/4" Square Drive w/ Ball Retainer
5/8" Square Drive w/ Ball Retainer
** 5/8 - 11 UNF X 3/4" Male Thread
5/8" Female Square Drive

4801-7141
4801-7249
4801-7152
4805-7107
4805-7116
4801-7298
4801-7240
4805-6137

2.29" (58mm)
2.29" (58mm)
2.29" (58mm)
2.29" (58mm)
2.29" (58mm)
2.29" (58mm)
2.73" (69mm)

STANDARD HEAD

* With Holding Feature

** Non-Reversible only

28

Right Angle Heads

4805 SERIES (Contd.)
Hex Sockets

5/16" Flush
11/16" Flush
11/16" X 1/2" Flush
3/4" (19mm) Flush
3/4" (19mm) 1/2" Ext.
13/16" Flush
7/8" Flush
7/8" X 1/2" Ext.
15/16" X 1/2" Ext.
15 mm X 1/4" Ext. Fast Lead
18 mm Flush
18 mm X 1/2" Ext.
18 mm X 1/2" Ext. Fast Lead
18 mm X 1" Ext.
19 mm X 1" Ext.
21 mm Flush
21 mm X 1/4" Ext. Fast Lead
21 mm X 1/2" Ext.
21 mm X 1/2" Ext. Fast Lead
21 mm X 1" Ext.
21 mm X 1" Ext. Fast Lead
24 mm X .58" Ext.
24 mm X 5/8" Ext. Surface Dr.
24 mm X 1-3/8" Ext.
24 mm X 2-1/4" Ext. Fast Lead
24 mm X 2-1/4" Ext. Surface Dr.

Output Spindle

4801-7283
4801-7177
4801-7182
4801-7178
4801-7184
4801-7179
4801-7180
4801-7181
4801-7183
4805-7125
4801-7175
4805-7114
4805-6135
4805-7124
4801-7212
4801-7176
4801-7268
4801-7213
4801-7267
4801-7171
4801-7302A
4801-6288
4805-6134
4801-6274
4801-6297
4805-6149

X Dimension

2.39" (61mm)
2.39" (61mm)
2.89" (73mm)
2.39" (61mm)
2.89" (73mm)
2.39" (61mm)
2.39" (61mm)
2.89" (73mm)
2.89" (73mm)
2.60" (66mm)
2.39" (61mm)
2.89" (73mm)
2.89" (73mm)
3.35" (85mm)
2.89" (73mm)
2.39" (61mm)
2.60" (66mm)
2.89" (73mm)
2.89" (73mm)
3.34" (85mm)
3.34" (85mm)
2.93" (74mm)
3.11" (78mm)
3.76" (95mm)
4.64" (117mm)
4.64" (117mm)

Bolt Clearance

.656" Dia.
.563" Dia.
.563" Dia.
.625" Dia.
.625" Dia.
.625" Dia.
.625" Dia.
.625" Dia.
.656" Dia.
.437" Dia.
.500" Dia.
.468" Dia.
.500" Dia.
.500" Dia.
.625" Dia.
.594" Dia.
.578" Dia.
.578" Dia.
.578" Dia.
.578" Dia.
.578" Dia.
.672" Dia.
.672" Dia.
.672" Dia.
.672" Dia.
.672" Dia.

Bolt Depth

Hex Depth

.016"
.125"
.594"
.125"
.750"
.125"
.125"
.094"
.469"
.310"
.125"
.167"
.625"
.175"
.625"
.125"
.520"
.125"
.520"
.113"
.113"
.590"
.750"
.937"
1.697"
1.667"

.656"
.500"
.531"
.500"
.500"
.500"
.500"
1.094"
.656"
.750"
.500"
1.000"
.500"
1.450"
.500"
.500"
.540"
1.000"
.540"
.500"
.500"
.580"
.500"
1.063"
1.187"
1.187"

EXTENSION

STANDARD HEAD

BOLT CLEARANCE
DEPTH
HEX
DEPTH
BOLT
CLEARANCE

BOLT CLEARANCE

SPINDLE
ADAPTER

Description

Output Spindle

Spindle Adapter

X Dimension

1260-1145A
4805-7119

2.94" (75mm)
2.37" (60mm)

Double End
** 1/2" Square Drive
5/8" Square Drive

4801-7154
4805-7118

STANDARD HEAD

Description

Output Spindle

Sliding Spindle
* 3/4" Square Drive (standard)
3/4" Square Drive x 3" Extension
3/4" Square Drive x 5.7" Extension
3/4" Square Drive x 9.7" Extension
5/8" Square Drive
1/2" Square Drive
1/2" Square Drive x 1.25" Extension
1/2" Square Drive x 3" Extension
1/2" Square Drive x 4.7" Extension

4805-7109
4805-6126
4805-6131
4805-6132
4805-7138
4805-7122
4805-7130
4805-7123
4805-6145

3.71"
(94 mm)

1.25"
(31 mm)

RETRACTION
.75" (19 mm)

* With Holding Feature

** Non-Reversible only

STANDARD HEAD

29

Right Angle Heads

4503 SERIES
Torque Rection Adapter Required.
6.72"
(171 mm)
5.07"
(129 mm)

1.06"
(27 mm)

SPINDLE
ADAPTER

1.68"
(43 mm)

2.55"
(65 mm)

2.65
(67 mm)

STANDARD HEAD

STANDARD HEAD
Description

Description

Output Spindle

Output Spindle

Spindle Adapter

Double End

Single End
* 3/4" Square Drive
*1/2" Square Drive
*5/8" Square Drive
3/4" Square Drive
3/4" Square Drive w/ Ball Retainer

**5/8" Square Drive

4805-7109
4503-7114
4503-7115
4503-7126
4503-7129
Hex Sockets

15/16" X 3/4" Ext.

15/16" X 1- 5/16" Ext.
1-5/16" X 1- 3/16" Ext.
15 mm X 3/8" Ext.
21 mm X 3/4" Ext.
24 mm X 1-1/8" Ext.
24 mm X 1" Ext.

EXTENSION

4503-7117

4503-7118

Output Spindle

X Dimension

Bolt Clearance

Bolt Depth

4503-7122
4503-7124
4503-6132
4515-7106
4503-7125
4503-7127
4503-7128

3.27" (73mm)
3.83" (97mm)
3.71" (94mm)
2.77" (70mm)
3.21" (82mm)
3.64" (93mm)
3.51" (89mm)

.656" Dia.
.656" Dia.
.937" Dia.

.250"
.250"
.437"

.625" Dia.
.656" Dia.
.656" Dia.

.375"
.687"
.297"

Hex Depth

.562
1.125
.500
.500
.500
.687
.812

STANDARD HEAD

4501 SERIES
Torque Rection Adapter Required.
7.24"
184 mm
5.66"
144 mm

SPINDLE
ADAPTER

1.37"
35 mm

1.87"
(48 mm)

3.09"
(78 mm)

3.25"
(82 mm)

STANDARD HEAD
STANDARD HEAD
Description

Output Spindle

Description

Single End

Output Spindle

Spindle Adapter

Double End

*5/8" Square Drive

*3/4" Square Drive
*3/4" Square Drive Hollow Spindle
3/4" Square Drive w/ Ball Retainer

4501-7160
4501-7161
4501-7170
4501-7174

3/4" Square Drive

Hex Sockets

Output Spindle

30 mm X .98" Ext. Fast Ld.

4501-6177
30 mm X 1-1/2" Ext. Fast Ld. 4501-6179

4501-7162

X Dimension

4.00" (101mm)
4.50" (114mm)

4501-7163

Bolt Clearance

Bolt Depth

.812" Dia.
.812" Dia.

.800"
.920"

Hex Depth

.800"
.800"

EXTENSION

STANDARD HEAD

30

* With Holding Feature

** Non-Reversible only

Right Angle Heads

4909/5415 SERIES
1.06"
(27 mm)

MOUNTING PLATE AVAILABLE

USE SAME PLATES AS 4805
RIGHT ANGLE HEAD

2.87"
(73 mm)

1.56
(40 mm)

1.80
(46 mm)

3.012"
(76 mm)

4909-7136 DRIVE SPINDLE

O.A.H.
RETAINER
SHAFT
DRIVE
SOCKETS

1.870"
(47 mm)

EXTENSION
ADAPTERS
4909-7162 OR
4909-7209
SEE CHART
BELOW FOR
DIMENSION
X

1.870"
(47 mm)

EXTENSION
ADAPTER
4909-7151

EXTENSION
ADAPTER
4909-7151

HOLDING
SOCKETS

STANDARD
HOLD-N-DRIVE
RIGHT ANGLE HEAD
O.A.H. - 4.56"

SEE PAGE 34 FOR ALL

AVAILABLE HEX DRIVE SOCKETS
SEE PAGES 34 & 35 FOR ALL
AVAILABLE HOLDING SOCKETS
AND REQUIRED RETAINING
SHAFTS

EXTENDED
HOLD-N-DRIVE
RIGHT ANGLE HEAD
O.A.H. - 6.43"

1" RETRACTION ON ALL

HOLD-N-DRIVE HEADS

EXTENSION
ADAPTER

X
DIMENSION

O.A.H.

4909-7162
4909-7209

4.13"
3.62"

10.57"
10.06"

SPECIAL EXTENDED HDX

HOLD-N-DRIVE RIGHT ANGLE HEAD
ADD X TO THE MODEL NUMBER
USE RETAINER SHAFT 4909-7163
SEE CHART FOR O.A.H.

31

Right Angle Heads

HEX DRIVE SOCKETS
HEX SIZE

HEX DRIVE PART NO.

9/16
5/8 (16 mm)
11/16
3/4
3/4 (19 mm) Ext.*
13 mm
14 mm
15 mm**
15 mm
17 mm
18 mm
21 mm
22 mm
24 mm
24 mm (Fast Lead)

4909-7114
4909-7130
4909-7115
4909-7120
4909-7139
4909-7192
4909-7175
4909-7144
4909-7112
4909-7177
4909-7118
4909-7119
4909-7176
4909-7147
4909-7169

D DIMENSION

L DIMENSION

1.11
1.11
1.11
1.25
1.25
1.11
1.11
1.11
1.11
1.11
1.25
1.25
1.25
1.39
1.39

1.56
1.56
1.56
1.56
2.86
1.56
1.56
1.06
1.56
1.56
1.56
1.56
1.56
1.56
1.56

* ADD 1.29 (33 mm) to Overall Height

** SUBTRACT .50 (12 mm) from Overall Height

HEX
SOCKETS

HOLDING SOCKETS

HOLDING SOCKET OVAL

Socket Size

SHOWN WITH LONG

RETAINER SHAFT

15/64 X 21/64"
1/4 X 5/16"
1/4 X 5/16"
3/8 X 5/16"
13/32 X 5/16"
6 mm x 8 mm
8 mm x 10 mm

Socket Part No.

3-1/2" Retainer
Shaft

4909-9123
4909-9117
4909-9173
4909-8149
4909-8198
4909-9204
4909-8184

4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138

4" Retainer
Shaft

4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135

5-3/8" Retainer
Shaft

5-7/8 Retainer
Shaft

4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152

4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153

5-3/8" Retainer
Shaft

5-7/8 Retainer
Shaft

4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152

4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153
4909-7153

SHOWN WITH SHORT

RETAINER SHAFT

HOLDING SOCKET HEX

Socket Size

SHOWN WITH LONG

RETAINER SHAFT

1/4"
1/4"
5/16"
5 mm
7 mm
8 mm
9 mm
10 mm
10 mm
11 mm
12 mm

Socket Part No.

3-1/2" Retainer
Shaft

9465-0003
4909-8155
4909-8156
4909-8186
4909-8208
4909-8148
4909-8207
4909-8179
4909-8174
4909-8180
4909-8182

4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138

4" Retainer
Shaft

4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135
4909-8135

SHOWN WITH SHORT

RETAINER SHAFT
* With Holding Feature
** Non-Reversible only

32

Right Angle Heads

HOLDING SOCKETS
EXTENDED SOCKET HEX
Socket Size

3/8 X 5/16"
8 mm
10 mm

Socket Part No.

3-1/2" Retainer
Shaft

4909-8150
4909-8206
4909-8132

4909-8138
4909-8138
4909-8138

4" Retainer
Shaft

5-3/8" Retainer
Shaft

5-7/8 Retainer
Shaft
.06"

4909-7152
4909-7152
4909-7152

SHOWN WITH LONG

RETAINER SHAFT

HOLDING BIT HEX (MALE)

Socket Size

1/4"
5/16" (8 mm)
3/8"
5 mm
6 mm
7 mm
10 mm
(T25)
(T40) IP
(T40) IP
(T40)
(T45)
(T50)

Socket Part No.

3-1/2" Retainer
Shaft

4909-8126
4909-8156
4909-8127
4909-8157
4909-8125
4909-8124
4909-8201
4908-8066
4909-8191
4909-8195
4909-9171
4909-9154
4909-9146

4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138
4909-8138

4" Retainer
Shaft

5-3/8" Retainer
Shaft

5-7/8 Retainer
Shaft

4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152
4909-7152

SHOWN WITH LONG

RETAINER SHAFT

LONG ANGLE HEAD

OUTPUT SPINDLE OPTIONS

SAME AS SHOWN FOR STANDARD

LENGTH ANGLE HEADS

TO ORDER
ADD X (EXTENDED) TO MODEL NUMBER.
EXAMPLES:
N54LAHX30
N100LRAXT21

RIGHT ANGLE HEAD SERIES

Length X

Model Number

5750
5701
5714
4328

in.

mm

5.76
5.76
4.25
4.25

146
146
108
108

Use With

52 & 54 SERIES ANGLE NUTRUNNERS

52 & 54 SERIES ANGLE NUTRUNNERS
52 & 54 SERIES ANGLE NUTRUNNERS
100 & 101 SERIES ANGLE NUTRUNNERS

RIGHT ANGLE HEAD EXTENSIONS

TO ORDER

5, 6, OR 12 EXTENSION

Model Numbers

5750,5701, 5714, 5720

4328, 4801, 4805
4909
4503, 4501

Extension

5"
6 OR 12"
6 OR 12"
6"

ADD NX TO MODEL NUMBER,

WHERE N = LENGTH OF EXTENSION
EXAMPLES:
N54LAH5X30
N100LAHT12X170

Use With

52 & 54 SERIES ANGLE NUTRUNNERS

100 & 101 SERIES ANGLE NUTRUNNERS
100 & 101 SERIES HOLD-N-DRIVE NUTRUNNERS
200 SERIES ANGLE NUTRUNNERS

33

Fixtured Nutrunners

The most effective and complete line

of fixtured nutrunners in the world can
be found in the Rotor Tool line. A
streamlined design and single point
connection make integration easy. An
unequalled offering ensures that a
Rotor Tool fixtured nutrunner can be
found for your application.
Simple Tool Removal
Rotor Tool Fixtured Nutrunners were
designed so that they can easily be
removed from the fixture for periodic
preventative maintenance. A single
connector in the back of the tool
alllows the tool to be quickly
disconnected from the control source.
Removing just a few bolts from the
mounting plate allows the tool to be
quickly pulled through a simple pilot
hole. Removal and replacement can
occur in less than a minute!

REMOVAL AND
REPLACEMENT
CAN OCCUR IN
LESS THAN A
MINUTE!

EASY ACCESS
TO MOUNTING
PLATE BOLTS

SINGLE CONNECTOR
AT REAR OF TOOL

EASY ACCESS FOR

SERVICEABILITY

34

Fixtured Nutrunners

Fixtured Nutrunners

TORQUE
(Nm)

4500

4000

3500

3000
M42

Diverse Output Spindles

With the most diverse offering of square drives,
extensions, retractions, offset heads, and mounting
plates, Rotor Tool has the answer for those
challenging fixtured applications.

2500

2000

M36

1500
M30

Automatic Cycle
The Rotor Automatic Cycle feature can be used on
all non-electronically controlled pneumatic fixtured
tools to further enhance the versatility of these tools.
It enables the tool designer to incorporate custom
features into his designs with minimal use of
expensive and bulky air logic circuits.
The basic function of the auto-cycle feature is to
start one or more tools remotely, and have it latch
on until the tightening cycle has been completed.
This basic function is useful in eliminating loose
fasteners due to the operator stopping the cycle
before it has been completed. This can also be
used to free up the operator so that he can initiate
the cycle and go on to other tasks. Another optional
feature that can be added to this function is a low
speed jog that will facilitate getting the sockets onto
the fasteners. Auto cycle tools also have a cycle
complete signal port that can be used to operate
back-up cylinders, ink marking systems, or other
system interlocks.

1000
M27

750
M24

500
M20

400
M20

300
M18

200
M16

100

M14
M12

50
40

M10

30
M8

20
M7

10

M6

M5

M4
M3

0
EM115

M54

EM150

M101

M100

EM225

35

Fixtured Nutrunners
Brushless DC Fixtured In-line Nutrunners

EM225RYSGG118

Torque Range:
7 4068 Nm
5 3000 Ft. Lbs.
Bolt Size:
M5 M42
#10 1 3/4"
DC brushless motor
Remote reversible
Torque and angle control

EM225RYSG450

EM150RFOGG33

Bolt Size

Model Number

Square Retraction
Drive (in)
(in)

Length to back
of mounting plate

Torque

in

mm

ft lb

Nm

#10
1/4
5/16
7/16
1/2
9/16
5/8
3/4
1
1 1/8
1 1/4
1 1/2
1 3/4

M5
M6
M8
M10
M12
M14
M14
M16
M22
M24
M30
M36
M42

3/8
3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
1
1
1
1/2

.75
.75
.69
.69
.69
.69
.69
.75
.75
1.0
1.0
1.0
FIXED

5
10
17
35
55
88
118
210
450
625
1050
1520
3000

7
14
23
47
75
119
160
285
610
848
1424
2061
4068

1/4
5/16
3/8
3/8
9/16
5/8

M6
M8
M10
M10
M14
M16

3/8
3/8
3/8
1/2
1/2
3/4

.75
.75
.75
.75
1.0
1.0

7
16
33
56
90
143

9
22
45
76
122
194

Free Speed

Weight

Front End
Design

Ordering
Number

in

mm

lb

kg

1250
645
585*
280*
505*
320*
235*
125*
55*
37*
22*
15*
7*

8.9
8.9
13.8
13.8
15.8
15.8
15.8
15.2
15.6
18.6
18.6
18.6
19.3

226
226
351
351
401
401
401
386
396
472
472
472
489

2.2
2.2
6.1
6.1
10.4
10.4
9.9
12.3
12.7
22.0
22.0
22.0
44.0

1.0
1.0
2.8
2.8
4.8
4.8
4.5
5.6
5.8
10.0
10.0
10.0
20.0

V
V
A
A
F
F
F
K
M
S
S
S

31155002
31155004
32555053
32555057
35515016
35515020
355150152
35525038
35525052
35525026
35525028
35525030
35825002

1140*
585*
280*
450*
290*
175*

18.6
18.6
18.6
20.4
15.6
18.3

472
472
472
518
396
465

8.9
8.9
8.9
13.2
16.2
21.6

4.1
4.1
4.1
6.0
7.4
9.8

C
C
C
C
U
U

32605004
32605006
32605011
35715007
35715025
35735002

STRAIGHT
EM115RYSGG5
EM115RYSGG10
EM150RYSGG17
EM150RYSGG35
EM225RYSGG55
EM225RYSGG88
EM225RYSGG118
EM225RYSG210
EM225RYSG450
EM225RYSG625
EM225RYSG1050
EM225RYSG1520
EM225RYGM3000

OFFSET HEAD
EM150RFOGG7
EM150RFOGG16
EM150RFOGG33
EM225RFOGG56
EM225RFOHGG90
EM225RFOG143

* With 230 volts to controller

Slave drive reaction bar standard

STANDARD EQUIPMENT
Torque reaction mounting plate
Sliding output spindle (unless noted)

36

OPTIONAL EQUIPMENT
Order tool cables separately - see page 57.
Alternate mounting plates - see pages 43-53
Alternate output spindles - see pages 43-49
Resolver-based motors for 150 and 225 Series

Fixtured Nutrunners
Brushless DC Fixtured Angle Nutrunners

EM150RAHYGG36

Torque Range:
15 1702 Nm
11 1255 Ft. Lbs.
Bolt Size:
M6 M30
1/4" 1 3/8"
DC brushless motor
Remote reversible

EM225RAHYGG151

Torque and angle control

EM225RAYG420

Bolt Size

Torque

Length

in

mm

Square
Drive (in)

ft lb

Nm

1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1 1/4
1 3/8

M6
M8
M8
M10
M12
M14
M16
M20
M22
M27
M30

3/8
3/8
3/8
3/8
1/2
1/2
3/4
5/8
3/4
1
1

11
17
26
36
65
92
151
230
420
765
1255

15
23
35
49
88
125
205
312
570
1037
1702

Model Number

Free Speed*

Weight

in

mm

lb

kg

Angle
Head

Ordering
Number

16.0
16.0
16.2
16.2
17.4
20.5
20.5
25.3
26.0
19.5
19.5

406
406
412
412
442
521
521
640
678
495
495

6.6
6.6
6.9
6.9
8.2
12.5
13.4
20.4
22.0
23.1
23.1

3.0
3.0
3.1
3.1
3.7
5.7
6.1
9.3
10.0
10.5
10.5

5701
5701
5714
5714
5720
4801
4805
4503
4501
4801
4801

32525070
32525071
32525041
32525043
32525047
35565045
35565091
35765002
35765003
35565070
35565071

RIGHT ANGLE
EM150RAYGG11
EM150RAYGG17
EM150RAHYGG26
EM150RAHYGG36
EM150RAHHYGG65
EM225RAYGG92
EM225RAHYGG151
EM225RAYG230
EM225RAYG420
EM225RAYGG56MR765
EM225RAYGG92MR1255

Slave drive reaction bar standard

* With 230 volts to controller

STANDARD EQUIPMENT
Torque reaction mounting plate
Fixed output spindle

1060
610
390
275
150
275
170
105
60
28
17

OPTIONAL EQUIPMENT
Order tool cables separately - see page 57
Alternate output spindles, including sliding options - see pages 23-33
Resolver-based motors

37

Fixtured Nutrunners
Pneumatic Non-Instrumented In-line Fixtured Nutrunners

Torque Range:
7 1980 Nm
5 1460 Ft. Lbs.

M101ACYSPTTS50

Bolt Size:
M5 M36
#10 1 1/2"
Automatically latching start
Torque signals

M100ACYSTTS405

M54ACFOTTS19

Bolt Size

Model Number

in

mm

Square Retraction
Drive (in)
(in)

Length to back
of mounting plate

Torque
ft lb

Nm

Free Speed

in

mm

Weight
lb

kg

Front End
Design

Ordering
Number

STRAIGHT - AUTOMATIC CYCLE

M54ACYSTTS5
M54ACYSTTS11
M54ACYSTTS30
M101ACYSPTTS50
M101ACYSPTTS65
M100ACYSTTS90
M100ACYSTTS190
M100ACYSTTS305
M100ACYSTTS405
M100ACYSTTS680
M100ACYSTTS1080
M100ACYSTTS1460

#10
1/4
3/8
7/16
1/2
9/16
3/4
7/8
7/8
1 1/8
1 1/4
1/1/2

M5
M6
M8
M10
M12
M14
M16
M20
M20
M24
M30
M36

3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
3/4
1
1
1

.69
.69
.69
.69
.69
.69
.75
1 1/2
1 1/2
1
1
1

5
11
30
50
65
90
190
305
405
680
1080
1460

7
15
41
68
88
122
257
413
549
922
1464
1980

1485
690
255
360
265
275
125
70
55
30
19
14

11.6
12.17
12.17
15.88
15.88
15.88
16.78
17.18
17.18
17.4
17.4
17.4

294
309
309
403
403
403
426
436
436
442
442
442

3.48
3.67
3.67
7.4
7.4
7.5
12.0
12.4
12.4
25.0
25.0
25.0

1.58
1.67
1.67
3.35
3.35
3.41
5.45
5.68
5.68
11.3
11.3
11.3

A
A
A
F
F
D
K
M
M
S
S
S

54945024
54945027
54945031
44505005
44505006
49565007
49565060
49945040
49945056
49565080
49565081
49565082

1/2
1/2
1/2
1/2
1/2

.75
.75
.75
.75
.75

15
19
32
37
54

20
26
43
50
73

575
455
300
590
405

10.21
10.21
10.21
13.87
13.87

259
259
259
352
352

6.46
6.46
6.46
9.2
9.2

2.93
2.93
2.93
4.18
4.18

C
C
C
C
C

54915022
54915027
54915021
49C35001
49C35002

OFFSET - AUTOMATIC CYCLE

M54ACFOTTS15
M54ACFOTTS19
M54ACFOTTS32
M100ACFOTTS37
M100ACFOTTS54

5/16
5/16
3/8
7/16
1/2

STANDARD EQUIPMENT

Torque reaction mounting plate

Sliding output spindle

38

M6
M8
M10
M10
M10

OPTIONAL EQUIPMENT
Alternate mounting plates - see pages 43-53
Alternate output spindles - see pages 43-49
Transducerized models
Encoders for angle control

Fixtured Nutrunners
Pneumatic Instrumented In-line Fixtured Nutrunners

Torque Range:
7 1980 Nm
5 1460 Ft. Lbs.

M54ACYSTTSGG30

Bolt Size:
M5 M36
#10 1 1/2"
Transducerized
Automatically latching start
Torque signals
M101ACYSPTTSGG65

M54ACFOTTSGG19

Bolt Size

Model Number

in

mm

Square Retraction
Drive (in)
(in)

Length to back
of mounting plate

Torque
ft lb

Nm

Free Speed

in

mm

Weight
lb

kg

Front End
Design

Ordering
Number

STRAIGHT - AUTOMATIC CYCLE

M54ACYSTTSGG5
M54ACYSTTSGG11
M54ACYSTTSGG30
M101ACYSPTTSGG50
M101ACYSPTTSGG65
M100ACYSTTSGG90
M100ACYSTTSCG190
M100ACYSTTSCG305
M100ACYSTTSCG405
M100ACYSTTSG680
M100ACYSTTSG1080
M100ACYSTTSG1460

#10
1/4
3/8
7/16
1/2
9/16
3/4
7/8
7/8
1 1/8
1 1/4
1 1/2

M5
M6
M8
M10
M12
M14
M16
M20
M20
M24
M30
M36

3/8
3/8
3/8
1/2
1/2
1/2
3/4
3/4
3/4
1
1
1

.69
.69
.69
.69
.69
.69
.75
1 1/2
1 1/2
1
1
1

5
11
30
50
65
90
190
305
405
680
1080
1460

7
15
41
68
88
122
257
413
549
922
1464
1980

1485
690
255
360
265
275
125
70
55
30
19
14

13.09
13.09
13.09
17.45
17.45
17.45
18.41
18.99
18.99
17.39
17.39
17.39

332
332
332
444
444
444
410
425
425
442
442
442

4.71
4.9
4.9
9.0
9.0
9.1
13.4
13.8
13.8
27.2
27.2
27.2

2.14
2.22
2.22
4.1
4.1
4.13
6.08
6.27
6.27
12.4
12.4
12.4

A
A
A
F
F
D
L
M
M
S
S
S

54925004
54925007
54925011
44515005
44515006
49535032
49945063
49945055
49945056
49575060
49575061
49575062

1/2
1/2
1/2
1/2
1/2

.75
.75
.75
.75
.75

15
19
32
37
54

20
26
43
50
73

575
455
300
590
405

12.68
12.68
12.68
17.27
17.27

322
322
322
439
439

7.7
7.7
7.7
10.8
10.8

3.5
3.5
3.5
4.9
4.9

C
C
C
C
C

54895014
54895002
54895015
49B45010
49B45011

OFFSET - AUTOMATIC CYCLE

M54ACFOTTSGG15
M54ACFOTTSGG19
M54ACFOTTSGG32
M100ACFOTTSGG37
M100ACFOTTSGG54

5/16
5/16
3/8
7/16
1/2

M6
M8
M10
M10
M10

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Torque reaction mounting plate

Sliding output spindle
36 tool cable whip with 6 pin connector

Alternate mounting plates - see pages 43-53

Alternate output spindles - see pages 43-49
Encoders for angle control

39

Fixtured Nutrunners
Pneumatic Instrumented In-line Fixtured Nutrunners

Torque Range:
12 1980 Nm
9 1460 Ft. Lbs.

M54YSGGCL30

Bolt Size:
M6 M36
1/4" 1 1/2"
Electronically controlled solenoid valve
Non-reversible
Torque control

MS100YSGGCL58

M54FOGGCL19

Bolt Size

Model Number

in

mm

Length to back
of mounting plate

Torque

Square Retraction
Drive (in)
(in)

ft lb

Nm

9
30
43
58
112
153
255
470
680
920
1340
1460

12
41
58
79
152
207
345
637
922
1248
1817
1980

12
19
29
54
65
80
98
130
153

16
26
39
73
88
108
133
176
207

Free Speed

Weight
kg

Front End
Design

Ordering
Number

5.0
5.0
9.2
9.2
13.7
13.7
13.7
26.9
26.9
26.9
26.9
26.9

2.27
2.27
4.18
4.18
6.22
6.22
6.22
12.23
12.23
12.23
12.23
12.23

A
A
F
F
K
K
K
S
S
S
S
S

54A55006
54A55011
49A35051
49A35052
49A25006
49A25008
49A25010
49A25013
49A25015
49A25016
49A25018
49A25019

7.8
7.8
11.0
11.0
13.0
13.0
13.0
15.0
15.0

3.54
3.54
4.99
4.99
5.9
5.9
5.9
6.8
6.8

C
C
C
C
U
U
U
U
U

54C35002
54C35003
49B35008
49B35009
49B35003
49B35005
49B35007
49B15002
49B15003

in

mm

lb

855
255
565
425
210
150
90
43
30
22
15
14

14.03
14.03
18.75
18.75
17.72
17.72
17.72
21.59
21.59
21.59
21.59
21.59

356
356
477
477
450
450
450
548
548
548
548
548

725
455
755
405
350
290
225
175
149

14.07
14.07
18.56
18.56
18.56
18.56
18.56
20.03
20.03

357
357
471
471
471
471
471
509
509

STRAIGHT - ELECTRONIC TORQUE CONTROL

M54YSGGCL9
M54YSGGCL30
MS100YSGGCL43
MS100YSGGCL58
MS100YSGCL112
MS100YSGCL153
MS100YSGCL255
MS100YSGCL470
MS100YSGCL680
MS100YSGCL920
MS100YSGCL1340
MS100YSGCL1460

1/4
3/8
7/16
1/2
5/8
5/8
3/4
1
1 1/8
1 1/4
1 3/8
1 1/2

M6
M8
M10
M12
M14
M16
M20
M22
M24
M27
M30
M36

3/8
3/8
1/2
1/2
3/4
3/4
3/4
1
1
1
1
1

.69
.69
.69
.69
.75
.75
.75
1.0
1.0
1.0
1.0
1.0

OFFSET - ELECTRONIC TORQUE CONTROL

M54FOGGCL12
M54FOGGCL19
MS100FOGGCL29
MS100FOGGCL54
MS100FOHGGCL65
MS100FOHGGCL80
MS100FOHGGCL98
MS100FOGCL130
MS100FOGCL153

40

5/16
5/16
3/8
1/2
1/2
9/16
9/16
5/8
5/8

M6
M8
M8
M10
M12
M12
M14
M14
M16

3/8
3/8
1/2
1/2
1/2
1/2
1/2
3/4
3/4

.75
.75
.75
.75
1
1
1
1
1

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Torque reaction mounting plate

Sliding output spindle
36" tool cable whip with 19 pin connector

Alternate mounting plates - see pages 43-53

Alternate output spindles - see pages 43-49
Encoders for angle control

Fixtured Nutrunners
Pneumatic Non-Instrumented In-line Fixtured Nutrunners

Torque Range:
4 2034 Nm
3 1500 Ft. Lbs.

M54YS8

Bolt Size:
M4 M36
#10 1 1/2"
Non-reversible
M100YS100

M100YS1035

M54FO19

Bolt Size

Model Number

Square Retraction
Drive (in)
(in)

in

mm

#10
1/4
5/16
7/16
1/2
9/16
5/8
7/8
1
1 1/8
1 1/4
1 3/8
1 1/2

M4
M6
M8
M10
M12
M14
M16
M20
M22
M24
M27
M30
M36

3/8
3/8
3/8
3/8
1/2
1/2
3/4
3/4
3/4
1.0
1.0
1.0
1.0

5/16
5/16
3/8

M6
M8
M10

3/8
3/8
1/2

Length to back
of mounting plate

Torque
ft lb

Nm

.69
.69
.69
.69
.69
.69
.75
.75
.75
1.0
1.0
1.0
1.0

3
8
17
35
65
100
145
280
445
620
1035
1215
1500

4
11
23
47
88
136
197
380
603
841
1403
1648
2034

.75
.75
.75

12
19
32

16
26
43

Free Speed

in

mm

3265
1120
575
300
265
275
180
90
50
37
22
19
15

9.9
10.49
10.49
10.49
12.44
12.44
13.34
13.34
13.74
13.98
13.98
13.98
13.98

251
266
266
266
316
316
339
339
349
355
355
355
355

725
455
300

8.59
8.59
8.59

218
218
218

Weight
kg

Front End
Design

Ordering
Number

3.09
3.28
3.28
3.28
6.5
6.5
11.0
11.0
11.4
22.0
22.0
22.0
22.0

1.4
1.49
1.49
1.49
2.95
2.95
5.0
5.0
5.18
10.0
10.0
10.0
10.0

A
A
A
A
D
D
K
K
M
S
S
S
S

54735001
54735004
54735006
54735009
43905005
49025008
49025035
49025033
49025057
49025061
49025063
49025064
49025065

5.8
5.8
5.8

2.63
2.63
2.63

C
C
C

54905007
54905006
54905005

lb

STRAIGHT - STALL
M54YS3
M54YS8
M54YS17
M54YS35
M101YSP65
M100YS100
M100YS145
M100YS280
M100YS445
M100YS620
M100YS1035
M100YS1215
M100YS1500

OFFSET - STALL
M54F012
M54F019
M54F032

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Torque reaction mounting plate

Sliding output spindle

Alternate mounting plates - see page 43-53

Alternate output spindles - see page 43-49
Transducerized models

41

Fixtured Nutrunners
Pneumatic Instrumented/Non-Instrumented Angle Fixtured Nutrunners

MS100AYGCLV380

Torque Range:
11 515 Nm
8 380 Ft. Lbs.
Bolt Size:
M6 M20
1/4" 7/8"

M54ACAYSTTS11

Electronically controlled solenoid

valve or automatically latching start
with torque signals

M100ACAHYSTTS70

Non-reversible
Torque control
Bolt Size

Model Number

in

Square
Drive (in)

mm

Torque
ft lb

Length
Nm

Free RPM

in

Weight

mm

lb

kg

Angle
Head

Ordering
Number

414
417
417
538
570
570
571
571
571
571
701
719

5.6
5.8
5.8
9.8
9.8
9.8
10.1
10.1
10.1
10.1
12.5
12.5

2.5
2.6
2.6
4.5
4.5
4.5
4.6
4.6
4.6
4.6
5.7
5.7

5701
5714
5714
4328
4801
4801
4805
4805
4805
4805
4501
4501

54B95009
54B95004
54B95008
49A45004
49A45006
49A45007
49A45011
49A45012
49A45015
49A45016
49C45001
49C45002

lb

kg

Angle
Head

Ordering
Number

4.5
4.5
5.1
5.1
10.7
10.7
10.7
11.5
11.5
11.5
11.5

2.0
2.0
2.3
2.3
4.9
4.9
4.9
5.2
5.2
5.2
5.2

5701
5701
5714
5714
4328
4801
4805
4805
4805
4805
4805

54835019
54835020
54835011
54835005
49585015
49585010
49585011
49585012
49585013
49585014
49585004

2.0
2.0
2.2
2.2
4.6
4.6
4.6
5.0
5.0
5.0
5.0

5701
5701
5714
5714
4328
4801
4805
4805
4805
4805
4805

54845010
54845015
54845001
54845002
49475011
49475010
49475008
49475012
49475013
49475014
49475015

NON-REVERSIBLE - ELECTRONIC TORQUE CONTROL - FIXED SPINDLE

M54AYGGCLV11
M54AHYGGCLV22
M54AHYGGCLV28
MS100AYGGCLV38
MS100AYGGCLV54
MS100AYGGCLV70
MS100AHYGGCLV105
MS100AHYGGCLV130
MS100AHYGGCLV160
MS100AHYGGCLV195
MS100AYGCLV260
MS100AYGCLV380

1/4
3/8
3/8
7/16
1/2
1/2
9/16
5/8
5/8
3/4
7/8
7/8

M6
M8
M8
M10
M10
M12
M14
M14
M16
M16
M20
M20

Bolt Size

Model Number

in

mm

3/8
3/8
3/8
3/8
1/2
1/2
5/8
5/8
3/4
3/4
3/4
3/4

Square Retraction
Drive (in)
(in)

11
22
28
38
54
70
105
130
160
195
260
380

15
30
38
51
73
95
142
176
217
264
352
515

700
365
290
675
490
360
255
200
145
135
90
60

16.29
16.45
16.45
21.19
22.44
22.44
22.48
22.48
22.48
22.48
27.6
28.32

Torque
ft lb

Length
Nm

Free RPM

in

Weight

mm

NON-REVERSIBLE - INSTRUMENTED AUTOMATIC CYCLE - SLIDING SPINDLE

M54ACAYSTTSGG8
M54ACAYSTTSGG11
M54ACAHYSTTSGG22
M54ACAHYSTTSGG28
M100ACAYSTTSGG38
M100ACAYSTTSGG54
M100ACAHYSTTSGG70
M100ACAHYSTTSGG105
M100ACAHYSTTSGG130
M100ACAHYSTTSGG160
M100ACAHYSTTSGG195

1/4
1/4
3/8
3/8
7/16
1/2
1/2
9/16
5/8
5/8
3/4

M6
M6
M8
M10
M10
M10
M12
M14
M14
M16
M20

3/8
3/8
3/8
3/8
3/8
1/2
1/2
5/8
5/8
3/4
3/4

1
1
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

8
11
22
28
38
54
70
105
130
160
195

11
15
30
38
51
73
95
142
176
217
264

990
700
365
290
675
490
360
255
200
145
135

15.37
15.37
15.51
15.51
19.06
19.06
19.06
22.18
22.18
22.18
22.18

390
390
394
394
484
484
484
563
563
563
563

NON-REVERSIBLE - NON-INSTRUMENTED AUTOMATIC CYCLE - SLIDING SPINDLE

M54ACAYSTTS8
M54ACAYSTTS11
M54ACAHYSTTS22
M54ACAHYSTTS28
M100ACAYSTTS38
M100ACAYSTTS54
M100ACAHYSTTS70
M100ACAHYSTTS105
M100ACAHYSTTS130
M100ACAHYSTTS160
M100ACAHYSTTS195

42

1/4
1/4
3/8
3/8
7/16
1/2
1/2
9/16
5/8
5/8
3/4

M6
M6
M8
M10
M10
M10
M12
M14
M14
M16
M20

3/8
3/8
3/8
3/8
3/8
1/2
1/2
5/8
5/8
3/4
3/4

1
1
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4

8
11
22
28
38
54
70
105
130
160
195

11
15
30
38
51
73
95
142
176
217
264

990
700
365
290
675
490
360
255
200
145
135

11.47
12.05
13.22
16.37
17.62
17.67
17.67
17.67
17.67
17.67
17.67

291
306
336
336
415
448
449
449
449
449
449

4.3
4.3
4.8
4.8
10.2
10.2
10.2
11.0
11.0
11.0
11.0

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Torque reaction mounting plate

Sliding spindle on auto cycle tools, fixed on control tools

Alternate output spindles, including sliding options - see pages 23-33

Front End Designs

Rotor Tool
DESIGN A
STANDARD MOUNTING PLATES

SLIDING SPINDLE/UP TO 35 FT.LBS. (47 Nm)

PNEUMATIC 52, 54 SERIES/ELECTRIC 130,150 SERIES

(See Group AA under Mounting Plates for additional mounting

plate availability.)
MINIMUM
CENTER TO CENTER*

.375"

PILOT DIA. (1.718/1.716 non-instrumented air,

1.906/1.904 instrumented air,
2.030/2.028 electric)
b

.250"

EXTENSION

SPINDLE

SQ. DRIVE

EXTENSION

RETRACTION

STD. 5712-7101
5803-7107
5803-7112
5803-7108
5803-7110
5803-7114
3255-6102

3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"

3/4"
4"
5"
6"
7-1/2"
9-1/2"
2-1/4"

.688"
.688"
.688"
.688"
.688"
.688"
2.000"

.281"

a
b
c
d

Requires extension on the tool which adds 2.93" to Z dimension.

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.

NON-INSTR. AIR
5711-7103

INSTR. AIR
5721-7101

D.C. ELECTRIC
3251-7102

1.750"
1.035"
1.095"
1.031"

2.000"
1.191"
1.345"
1.060"

2.125"
1.191"
1.470"
1.125"

DESIGN B
STANDARD MOUNTING PLATES

FIXED SPINDLE/UP TO 35 FT.LBS. (47 Nm)

PNEUMATIC 52, 54 SERIES/ELECTRIC 130,150 SERIES

(See Group AA under Mounting Plates for additional mounting

plate availability.)
MINIMUM
CENTER TO CENTER*

.375"

PILOT DIA. (1.718/1.716 non-instrumented air,

1.906/1.904 instrumented air,
2.030/2.028 electric)

SPINDLE

.250"

EXTENSION

SQ. DRIVE

STD. 5803-7102
5712-7101
5803-7107
5803-7112
5803-7108
5803-7110
5803-7114
5711-7104

EXTENSION

3/8"
Flush (.06")
3/8"
3/4"
3/8"
4"
3/8"
5"
3/8"
6"
3/8"
7-1/2"
3/8"
9-1/2"
3/8"-24Threaded Flush (.06")

.281"

a
b
c
d

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.

NON-INSTR. AIR
5711-7103

INSTR. AIR
5721-7101

D.C. ELECTRIC
3251-7102

1.750"
1.035"
1.095"
1.031"

2.000"
1.191"
1.345"
1.060"

2.125"
1.191"
1.470"
1.125"

DESIGN C
STANDARD MOUNTING DIMENSIONS

SLIDING FLANGE OFFSET/UP TO 56 FT.LBS. (76 Nm)

PNEUMATIC 52, 54,100,101 SERIES/ELECTRIC 150, 225 SERIES

1.715"

.344" DIA."

4.80"
.375"

EXTENSION
1.800"
2.342" PILOT DIA.
2.341" Both sides of
mntg. plate
1.062"
SPINDLE

SQ. DRIVE

EXTENSION

RETRACTION

MINIMUM
CENTER TO
CENTER *

.827"

52, 54, 150 series

STD. 4929-7123
4929-7124
4929-7125 (35 FT-LBS MAX)
4929-7128
4929-7122
4926-6127 (35 FT-LBS MAX)

3/8"
3/8"
3/8"
3/8"
3/8"
3/8"

1-1/2"
4"
5-1/2"
5-1/2"
8"
8"

.750"
.750"
.750"
.750"
.750"
.750"

1/2"
1/2"
1/2"

1-1/2"
4"
5-1/2"

.750"
.750"
.750"

100, 101, 225 series

STD. 4929-7116
4929-7129
4929-7107

CL OF
TOOL

2.342"
2.341"
.217"

PILOT DIA.
(MIN. CENTER
TO CENTER
OF PILOT DIA.
IS 2.282")

Spindle Diameter reduced to .375" (Special)

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.

43

Front End Designs

DESIGN D

STANDARD MOUNTING PLATE 4902-7109

(See Group BB under Mounting Plates for additional mounting
plate availability.)

SLIDING SPINDLE/UP TO 118 FT.LBS. (160 Nm)

PNEUMATIC 100, 101 SERIES (NON-INSTRUMENTED)
.500"

MINIMUM
CENTER TO
CENTER *

2.156"

1.172

2.090"
2.093" PILOT DIA.

SPINDLE

.729"

1.125"

SQ. DRIVE EXTENSION RETRACTION

STD. 4804-7121
4804-7180
4804-7185
4804-7122
4804-7165

1/2"
1/2"
1/2"
1/2"
1/2"

3/4"
2-1/2"
2-3/4"
4"
8"

.688"
.688"
.688"
.688"
.688"

1.375"

.281" DIA.

EXTENSION
* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to change without notice. Please verify all critical
parameters with Customer Service.

DESIGN E

STANDARD MOUNTING PLATE 4902-7109

(See Group BB under Mounting Plates for additional mounting
plate availability.)

FIXED SPINDLE/UP TO 118 FT.LBS. (160 Nm)

PNEUMATIC 100, 101 SERIES (NON-INSTRUMENTED)

MINIMUM
CENTER TO
CENTER *

2.156"
.500"

1.172

2.090"
2.093" PILOT DIA.

1.125"

SPINDLE

STD. 4804-7123
4804-7121
4804-7180
4804-7185
4804-7122
4804-7165

.729"

SQ. DRIVE

EXTENSION

1/2"
1/2"
1/2"
1/2"
1/2"
1/2"

FLUSH
3/4"
2-1/2"
2-3/4"
4"
8"

.281"

* When mounted, ACTUAL center to center cannot be less than

largest tool diameter.
NOTE: The technical data and dimensions contained within this
catalog are subject to change without notice. Please verify all
critical parameters with Customer Service.

EXTENSION

DESIGN F
SLIDING SPINDLE/UP TO 118 FT.LBS. (160 Nm)
PNEUMATIC 100,101 SERIES (INSTRUMENTED)/ELECTRIC
225 SERIES

1.375"

STD. MOUNTING PLATE 4908-7108

(See Group BB under Mounting Plates for additional mounting
plate availability.)
2.438"

MINIMUM CENTER
TO CENTER *

.500"

1.313

1.185"
1.563"
2.372"
2.375"

PILOT DIA.

.281" DIA.
THRU 2 HOLES

1.685"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject
to change without notice. Please verify all critical parameters with Customer Service.
.729"

EXTENSION

44

SPINDLE
SQ. DRIVE
STD. 4908-8103
1/2"
4908-6132
3/8"
4908-6130
3/8"
4908-6140 (80 Ft-Lbs Max) 3/8"
3566-7105
1/2"
4804-7181
1/2"
4908-8114
1/2"
4908-8113
1/2"
4908-8145
1/2"
4908-8137
1/2"
4908-8131
1/2"
4804-7183
1/2"
3566-6111
5/8"

EXTENSION RETRACTION
3/4"
.688"
3/4"
.688"
4"
.688"
4"
.688"
3/4"
.688"
HEAVY DUTY DESIGN
1-1/8"
.688"
2-3/4"
.688"
4"
.688"
6"
.688"
8"
.688"
10"
.688"
13"
.688"
3/4"
.688"
HEAVY DUTY DESIGN

Spindle Diameter reduced to .375 (Special)

Front End Designs

Rotor Tool
DESIGN G

STANDARD MOUNTING PLATE 4908-7108

(See Group BB under Mounting Plates for additional mounting
plate availability.)

SLIDING SPINDLE/UP TO 118 FT.LBS. (160 Nm)

PNEUMATIC 100,101 SERIES (INSTRUMENTED)/ELECTRIC 225 SERIES

MINIMUM CENTER
TO CENTER *

2.438"
.500"

1.313"
2.372"
2.375"

PILOT DIA.
1.563"

1.185"

EXTENSION
.281" DIA.
1.685"

THRU 2 HOLES

2.781"
* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to
change without notice. Please verify all critical parameters with Customer Service.

1.000"

SPINDLE

STANDARD 4804-7153
4804-6182
4804-6173
4804-6172
4804-6167

SQ.DRIVE

EXTENSION

RETRACTION

5/8"
1/2"
5/8"
3/4"
3/4"

2-5/8"
2-5/8"
.69"
.69"
2-5/8"

.750"
.750"
.690"
.690"
.750"

DESIGN H
SLIDING SPINDLE/UP TO 118 FT.LBS. (160 Nm)
PNEUMATIC 100,101 SERIES (INSTRUMENTED)/ELECTRIC 225 SERIES

STANDARD MOUNTING PLATE 4397-7109

(See Group CC under Mounting Plates for additional mounting
plate availability.)

.495"

4.75

2.750"

MINIMUM
CENTER TO CENTER *

1.505"

3.750
1.505"
2.500 PILOT DIA.
2.499

EXTENSION

SPINDLE
STANDARD 4908-7126
3584-6101
4908-6129
4908-6133
3584-6103
4908-6134

SQ. DRIVE

EXTENSION

1/2"
1/2"
1/2-20 Threaded
5/8"
5/8"
3/4"

3/8-24 UNF TH'D DIA.

RETRACTION

2.210"
2.210"
2.210"
2.210"
2.210"
2.210"

2.005

2", 1 3/4" or 1 1/2" (specify)

2"
2"
2"
2"
HEAVY DUTY DESIGN
2"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to change without notice. Please verify all critical parameters with Customer Service.

DESIGN J
FIXED SPINDLE/UP TO 118 FT.LBS. (160 Nm)
PNEUMATIC 100, 101 SERIES (INSTRUMENTED)/ELECTRIC 225 SERIES

STANDARD MOUNTING PLATE 4908-7108

(See Group BB under Mounting Plates for additional mounting
plate availability.)
MINIMUM CENTER
TO CENTER *

2.438"
.500"

1.313"
2.372"
PILOT DIA.
2.375"

SPINDLE

.729"
EXTENSION

STANDARD 4804-7123
4804-7121
4804-7122
4804-7184
4804-7165
4804-7183

SQ. DRIVE

EXTENSION

1/2"
1/2"
1/2"
1/2"
1/2"
1/2"

FLUSH
3/4"
4"
6"
8"
13"

1.563"

1.185"

.281" DIA.
THRU 2 HOLES

1.685"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to change without notice. Please verify all critical parameters with Customer Service.

45

Front End Designs

DESIGN K

STANDARD MOUNTING PLATE 4397-7109

(See Group CC under Mounting Plates for additional mounting
plate availability.)

SLIDING SPINDLE/UP TO 285 FT.LBS. (386 Nm)

PNEUMATIC 100, 101 SERIES/ELECTRIC 225 SERIES

2.750
3.156"

MINIMUM
CENTER TO CENTER *

.495"

1.505"

.495"

3.750
1.505

3/8-24 UNF TH'D DIA.

2.005

2.500" PILOT DIA.

2.499"

EXTENSION

STANDARD

SPINDLE

SQ. DRIVE

4907-7108
4907-6120
4907-6121
4907-7112
4907-5116
4907-5118

3/4"
5/8"
5/8" BALL TYPE RETAINER
3/4" BALL TYPE RETAINER
5/8"
3/4" THRU-HOLE

EXTENSION

RETRACTION

7/8"
7/8"
7/8"
7/8"
4"
7/8"

.750"
.750"
.750"
.750"
.750"
.750"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to change without notice. Please verify all critical parameters with Customer Service.

DESIGN L

STANDARD MOUNTING PLATE 4397-7109

(See Group CC under Mounting Plates for additional mounting
plate availability.)

SLIDING SPINDLE/UP TO 285 FT.LBS. (386 Nm)

PNEUMATIC 100, 101 SERIES/ELECTRIC 225 SERIES

2.750"
.495"

4.750"

MINIMUM
CENTER TO CENTER *

1.505"
3.750"
1.505"
2.500
2.499 PILOT DIA.

EXTENSION

STANDARD

SPINDLE

SQ. DRIVE

4397-7117
4397-7118
4397-6129
4397-7106
4397-7123
4397-7131

3/4"
1/2" (220 FT-LBS MAX.)
1/2" THRU-HOLE (220 FT-LBS MAX.)
5/8"
3/4" BALL TYPE RETAINER
3/4 THRU-HOLE

EXTENSION

RETRACTION

3-1/4"
3-1/4"
3-1/4"
3-1/4"
3-1/4"
3-1/4

1.500"
1.500"
1.500"
1.500"
1.500"
1.500

2.005"

* When mounted, ACTUAL center to center cannot be less than

largest tool diameter.
NOTE: The technical data and dimensions contained within this
catalog are subject to change without notice. Please verify all
critical parameters with Customer Service.

STANDARD MOUNTING PLATE 4397-7109

(See Group CC under Mounting Plates for additional mounting
plate availability.)

DESIGN M
SLIDING SPINDLE/UP TO 450 FT.LBS. (610 Nm)
PNEUMATIC 100, 101 SERIES/ELECTRIC 225 SERIES
3.156"

3/8-24 UNF TH'D DIA.

.495"

2.750"

MINIMUM
CENTER TO CENTER *

1.505
3.750
1.505
2.500"
2.499" PILOT DIA.
EXTENSION
3/8-24 UNF TH'D DIA.

STANDARD

46

SPINDLE

SQ. DRIVE

EXTENSION

RETRACTION

4965-6128
4965-6129

3/4"
3/4" BALL TYPE RETAINER

7/8"
7/8"

.750"
.750"

2.005"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject
to change without notice. Please verify all critical parameters with Customer Service.

Front End Designs

Rotor Tool
DESIGN N

STANDARD MOUNTING PLATE 4397-7109

(See Group CC under Mounting Plates for additional mounting
plate availability.)

SLIDING SPINDLE/UP TO 450 FT.LBS. (610 Nm)

PNEUMATIC 100, 101 SERIES/ELECTRIC 225 SERIES
5.430"

.495"

2.750"

MINIMUM
CENTER TO CENTER *

1.505"
3.750
1.505"
2.500"
PILOT DIA.
2.499"

EXTENSION

3/8-24 UNF THD DIA.

SPINDLE

SQ. DRIVE

STANDARD 4965-6118
4397-6132
4965-6144
4965-6133

EXTENSION

RETRACTION

1.63"
3.57"
3.57"
3.57"

1.500"
1.500"
1.500"
1.500"

3/4"
5/8"-11 THD.
3/4" (THRU HOLE)
3/4"

DESIGN P

2.005"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to
change without notice. Please verify all critical parameters with Customer Service.

STANDARD MOUNTING PLATE 4459-7101

(See Group DD under Mounting Plates for additional mounting
plate availability.)

FIXED SPINDLE/UP TO 280 FT.LBS. (380 Nm)

PNEUMATIC 100, 101 SERIES (NON-INSTRUMENTED)

3.500

.437"

MINIMUM CENTER
TO CENTER*

.500"

3.000
3.010
4.000
2.500"
PILOT DIA.
2.499"

1.500

7/16-20 UNF-2B THD DIA.

2.510

EXTENSION

STANDARD

SPINDLE

SQ. DRIVE

4803-7133
4803-7163
4803-7108
4803-7131
4803-7134
4803-7173
4803-7174

3/4"
1/2" (NO PIN) (220 FT/LBS MAX.)
5/8"
5/8"
3/4"
3/4" BALL TYPE RETAINER
3/4" BALL TYPE RETAINER

DESIGN Q

EXTENSION
FLUSH
FLUSH
FLUSH
4"
4"
FLUSH
4"

* When mounted, ACTUAL center to center cannot be

less than largest tool diameter.
NOTE: The technical data and dimensions contained
within this catalog are subject to change without
notice. Please verify all critical parameters with
Customer Service.

STANDARD MOUNTING PLATE 4459-7101

(See Group DD under Mounting Plates for additional mounting
plate availability.)

FIXED SPINDLE/UP TO 445 FT.LBS. (603 Nm)

PNEUMATIC 100, 101 SERIES (NON-INSTRUMENTED)

3.500"

.437"
.500"

MINIMUM CENTER
TO CENTER*

3.000"
3.010"
2.500"
PILOT DIA.
2.499"

4.000"
1.500"

7/16-20 UNF-2B THD DIA.

2.510"

EXTENSION

SPINDLE
STANDARD 4603-7195
4603-7196
4603-7193
4603-7194

SQ. DRIVE
3/4"
3/4" BALL TYPE RETAINER
3/4"
3/4" BALL TYPE RETAINER

EXTENSION
FLUSH
FLUSH
4"
4"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to
change without notice. Please verify all critical parameters with Customer Service.

47

Front End Designs

DESIGN R

STANDARD MOUNTING PLATE 4459-7101

(See Group DD under Mounting Plates for additional mounting
plate availability.)

FIXED SPINDLE/UP TO 450 FT.LBS. (610 Nm)

PNEUMATIC 100,101 SERIES (INSTRUMENTED)/ELECTRIC 225 SERIES

MINIMUM CENTER TO
CENTER*

3.500"

.437"
.500"

3.000"
3.010"
2.500"
2.499" PILOT DIA.

4.000"
1.500"

7/16-20 UNF-2B THD DIA.

2.510"

EXTENSION

STANDARD
STANDARD

SPINDLE

SQ. DRIVE

4619-7105
4603-7197
4619-7186
4619-7136
4603-7198

3/4" (THRU 280 FT-LBS)

3/4" (ABOVE 280 FT-LBS)
1/2" SQ. DR.
3/4" BALL TYPE RETAINER (280 FT-LBS MAX.)
3/4" BALL TYPE RETAINER

EXTENSION
FLUSH
FLUSH
FLUSH
FLUSH
FLUSH

* When mounted, ACTUAL center to center cannot be less than

largest tool diameter.
NOTE: The technical data and dimensions contained within
this catalog are subject to change without notice. Please verify
all critical parameters with Customer Service.

STANDARD MOUNTING PLATE 4948-7101

(See Group EE under Mounting Plates for additional mounting
plate availability.)

DESIGN S
SLIDING SPINDLE/UP TO 1520 FT.LBS. (2061 Nm)
PNEUAMTIC 100,101 SERIES/ELECTRIC 225 SERIES

4.000"

2.27" DIA.
5.602"

EXTENSION

MINIMUM CENTER TO
CENTER*

.745"

2.000"
2.010"
5.000"
2.991" PILOT DIA.
2.990" (BOTH SIDES
OF MNTG.
PLATE)

2.000"
2.010"

1.750" DIA.

3.000"
3.010"

4.000"

SPINDLE
STANDARD

4660-6129
4660-6164
4660-7169
4660-7170

SQ. DRIVE

EXTENSION

1
1
1 Ball Ret.
1 Ball Ret.

1.19
6.00
1.19
6.00

7/16-20 UNF-2B
THD DIA.

RETRACTION
1.000
1.000
1.000
1.000

DESIGN T

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to
change without notice. Please verify all critical parameters with Customer Service.

STANDARD MOUNTING PLATE 4948-7101

(See Group EE under Mounting Plates for additional mounting
plate availability.)

FIXED SPINDLE/UP TO 1520 FT.LBS. (2061 Nm)

PNEUMATIC 100,101 SERIES/ELECTRIC 225 SERIES

MINIMUM CENTER TO
CENTER*

4.000"

EXTENSION
.745"
2.000"
2.010"
+

5.000"

2.000"
2.010"
2.991"
PILOT DIA.
2.990"

7/16-20 UNF-2B THD DIA.

SPINDLE
.437"

48

STANDARD 4660-6115
4660-7171

SQ. DRIVE

EXTENSION

1"
1BALL RETAINER

FLUSH
FLUSH

3.000"
3.010"

* When mounted, ACTUAL center to center cannot be less than largest tool
diamter.
NOTE: The technical data and dimensions contained within this catalog are
subject to change without notice. Please verify all critical parameters with
Customer Service.

Front End Designs

Rotor Tool
DESIGN U

STANDARD MOUNTING DIMENSIONS

.469" DIA.

SLIDING FLANGE OFFSET/UP TO 155 FT. LBS. (210 Nm)

6.78"
.44"

4.28"

2.189"
.547"

EXTENSION
2.813"
2.812"

REAR PILOT DIA.+

CL OF
PILOT

MINIMUM
1.550" CENTER TO
CENTER *

1.189"
2.594" FRONT PILOT DIA.
2.592"

CL OF
TOOL

SPINDLE

SQ. DRIVE

STANDARD (Up to 115 ft-lbs.)

3573-6117
3573-6119
STANDARD (Over 120 ft-lbs.)
3573-7106
3573-6112
3573-6118

EXTENSION

RETRACTION

1/2"
1/2"

4"
1-1/2"

1.0"
1.0"

3/4"
3/4"
3/4"

3"
5"
7"

1.0"
1.0"
1.0"

2.594"
2.592" FRONT PILOT DIA.

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to
change without notice. Please verify all critical parameters with Customer Service.

DESIGN V
STANDARD MOUNTING PLATE 5711-7103 FOR M STYLE TOOLS
(See Group AA under Reaction Mounting Plates/Bars for additional
mounting plate and reaction bar availability.)

SLIDING SPINDLE/UP TO 10 FT.LBS. (14 Nm)

ELECTRIC 115 SERIES
.375"

1.750

PILOT DIA.

MINIMUM
CENTER TO
CENTER*

1.031

(1.718/1.716)

1.035

.458"
.281"

1.095

EXTENSION

STANDARD

SPINDLE

SQ. DRIVE

EXTENSION

RETRACTION

6600-7195
3115-7103
3115-7104

3/8"
1/4"
1/4" Hex QC

.859"
.859"
.859"

.75"
.75"
.75"

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to
change without notice. Please verify all critical parameters with Customer Service.

DESIGN W
FIXED SPINDLE/UP TO 10 FT.LBS. (14 Nm)
ELECTRIC 115 SERIES
.375"

STANDARD MOUNTING PLATE 3111-7106 FOR M STYLE TOOLS

(See Group AA under Reaction Mounting Plates/Bars for additional
mounting plate and reaction bar availability.)
1.750

MINIMUM
CENTER TO
CENTER*

1.031

PILOT DIA. (1.718/1.716)

1.035

.250"

.281"

1.095

EXTENSION

STANDARD

SPINDLE

SQ. DRIVE

EXTENSION

3110-7110
3110-7109
3110-7136

3/8"
1/4"
1/4" Hex QC

Flush (.06)
Flush (.00)
Flush (.06)

* When mounted, ACTUAL center to center cannot be less than largest tool diameter.
NOTE: The technical data and dimensions contained within this catalog are subject to
change without notice. Please verify all critical parameters with Customer Service.

49

Mounting Plates
Group AA: Pneumatic 52, 54 Series/Electric 115, 130, 150 Series up to 35 Ft.Lbs.
1. 5711-7103

2. 5721-7101

Standard for non-instrumented M style air tools.

Standard for instrumented Mstyle air tools.

1.100"
1.090"
.555"
.545"

1.350"
1.340"

.680"
.670"
.250"

1.63"R. TYP.

1.50"R. TYP.
1.344"

1.500"

1.040"
1.030" TYP.
1.718" PILOT
1.715" DIA.

1.031"R.

.250"

.281" DIA. THRU 2 HOLES

.281" DIA. THRU 2 HOLES

1.380"
1.370" DIA.

1.196"
1.186" TYP.
1.906" PILOT
1.903" DIA.

1.027" DIA.
.391" 1.023"

1.750"

2.000"

SECTION A-A

3. 3251-7102

1.027" DIA.
1.023"

.625"

1.000"

.625"

.875"

.391"

1.060"R.

1.562" DIA.

SECTION A-A

4. 7603-7120

Standard for brushless DC M style tools.

1.100"
1.090"

1.475"
1.465"
.742"
.732"

.555"
.545"

1.50"R. TYP.

1.75"R. TYP.
1.344"
1.500"

1.196"
1.186" TYP.
2.030" PILOT
2.027" DIA.

1.687" DIA.
.391"

1.040"
1.030" TYP.
1.718" PILOT 1.380"
1.715" DIA. 1.370" DIA.

1.027" DIA.
1.023"

1.027" DIA.
1.023"

.391"

.903"R.

A
.875"

1.125"R.

.250"

.281" DIA. THRU

2 HOLES

.250"
.281" DIA. THRU 2 HOLES

.625"

1.062"

.625"

1.750"

SECTION A-A

SECTION A-A
2.125"

5. 7604-7119

6. 3111-7106

Standard for instrumented Mstyle air tools.

Standard for non-instrumented Mstyle air tools.

1.100"
1.090"

1.100"
1.090"
.555"
.545"

.555"
.545"
.281" DIA. THRU 2 HOLES

.250"

.250"
1.50"R. TYP.

1.50"R. TYP.
1.344"

1.040"
1.030" TYP.

1.344"
1.677" PILOT
1.674" DIA.

A
.860"
.850"

1.380"
1.370" DIA.

.391"

1.031"R.
.860"
.850"

1.027" DIA.
1.023"

2.140"

1.040"
1.030" TYP.
1.718" PILOT
1.715" DIA.

1.031"R.

SECTION A-A

1.600"
1.590" DIA.

1.027" DIA.
.391" 1.023"

A
.875"

.625"

1.750"

NOTE: The technical data and dimensions contained within this catalog are subject to change without notice.
Please verify all critical parameters with Customer Service.

50

.281" DIA. THRU 2 HOLES

.625"

SECTION A-A

Mounting Plates
Group BB: Pneumatic 100, 101 Series/Electric 225 Series up to 118 Ft. Lbs.
1. 4902-7109

2. 4908-7108

Standard for non-instrumented M style air tools.

Standard for instrumented M style air and brushless DC electric tools.

2.156"
1.078"
2.438"

1.172"R

1.219"

A
1.718"
1.715" PILOT DIA.
1.130"
1.120" TYP.

1.500"

1.313"R

1.446" DIA.
1.442"

1.625"R. TYP.

1.750"
R. TYP.

.500"

.690"
.685"

.281" DIA. THRU 2 HOLES

1.000"
.980"

1.380"
1.370"

.500"
.845"
.840"

SECTION A-A

1.010"
.990"

1.690"
1.680"

3. 4902-7120

1.446" DIA.
1.442"

1.190"
1.180" TYP.

1.563"
.281" DIA. THRU 2 HOLES

.500"
1.718"
1.715" PILOT DIA.

.500"

SECTION A-A

4. 7805-9121

2.000"
2.438"

1.000"
.343" DIA. THRU 4 HOLES

1.219"

1.875"

1.313"R

1.500"

3.750"

3.000"

1.446" DIA.
1.442"

.500"
1.446" DIA.
1.442"

2.375"
2.372" PILOT DIA.
1.190"
1.180" TYP.

1.563"

1.750"
R. TYP.

.500" +/- .002"

1.375"

.344" DIA. THRU

2 HOLES

.500"
.845"
.840"

SECTION A-A

1.010"
.990"

1.690"
1.680"

2.750"

SECTION A-A

Group CC: Pneumatic 100, 101 Series/Electric 225 Series Sliding Spindles/up to 450 Ft. Lbs.
1. 4397-7109

2. 3566-6101

Standard for M style air or brushless DC electric tools.

2.010"
2.000"
2.625"
1.630"
1.625"

1.219"

.406" DIA.
DRILL
THRU 4
HOLES AS
SHOWN
1.875"

1.510"
1.500"

3.750"

3.020"
3.000

1.884" DIA.
1.880"

1.000"
.985"

.815"
.810"

.500"

2.00"R.

1.875"

1.380"
1.375

3.192"

1.884" DIA.
1.880"

2.376" PILOT DIA.

2.373"

28 TYP.
TAP 3/8-24 UNF-2B THD
THRU 4 HOLES AS SHOWN

A
1.375"
2.750"

.500"
.490"

SECTION A-A

1.317" DIA

SECTION A-A

A
1.312"

NOTE: The technical data and dimensions contained within this catalog are subject to change without notice.
Please verify all critical parameters with Customer Service.

51

Mounting Plates
Group CC: Pneumatic 100, 101 Series/Electric 225 Series Sliding Spindles/up to 450 Ft. Lbs.
3. 3563-7102

4. 3564-6101
2.010"
2.000"

2.625"

1.005"
1.000"

1.630"
1.625"
.406" DIA. DRILL THRU
3 HOLES AS SHOWN

.815"
.810"

1.875"

1.510"
1.500"
3.020"
3.000"

3.750"

1.884" DIA.
1.880"

1.875"

1.380"
1.375"
3.005"
3.000"

3.880"

2.375" PILOT DIA.

2.372"

1.884" DIA.
1.880"

28 TYP.
.406" DIA. DRILL THRU
4 HOLES AS SHOWN

A
1.375"

.500"
.490"
4.010" DIA. STOCK SIZE

SECTION A-A

.625"
1.312"

1.125"
1.110"

2.750"
.683" REF.

5. 7205-6106

6. 4397-6126

2.010"
2.000"
.406" DIA. DRILL THRU
4 HOLES AS SHOWN

SECTION A-A

2.010"
2.000"
.406" DIA.
DRILL THRU
3 HOLES AS
SHOWN

1.005"
1.000"

1.005"
1.000"
4.375" DIA. STOCK SIZE

A
1.510"
1.500"

53 TYP.

1.875"

1.510"
1.500"

2.000

3.325"
.320" TYP.

SECTION A-A

1.375"

1.884" DIA.
1.880"

2.624"
2.623" PILOT DIA.

3.020" 1.884" DIA.

3.000" 1.880"

4.000"

2.530" PILOT DIA.

2.527"

.500

A
1.375"

2.750"

1.000"
.985"

2.750

SECTION A-A

.500"
1.000"
.985"

7. 4397-7127

8. 7203-6115
2.010"
2.000"

2.010"
2.000"
1.005"
1.000"

.406" DIA.
DRILL THRU
2 HOLES

1.005"
1.000"

1.300"
1.875"

1.380"
1.375"

1.510"
1.500"

30 TYP.
3.750"

1.875"
3.260"

1.882" DIA.
1.880"

45
TYP.

A
.750"

1.375

1.884" DIA.
1.880"

2.530" PILOT DIA.

2.537"

.495" REF.
1.375"

SECTION A-A

2.750"

.2.750

.500"
1.000"
.985"

SECTION A-A
NOTE: The technical data and dimensions contained within this catalog are subject to change without notice.
Please verify all critical parameters with Customer Service.

52

Mounting Plates
Group DD: Pneumatic 100, 101 Series/Electric 225 Series Fixed Spindles/up to 450 Ft. Lbs.
1. 4459-7101

2. 4803-7136

Standard for M style air or brushless DC electric tools.

2.500"

3.010"
3.000"
1.505"
1.500"

1.260"
1.250"

1.750"
3.500"

2.520"
2.500"

.500"
.450"

1.250"

.3906" DIA. DRILL THRU

COUNTERSINK .469" DIA x 90" INCL. (BOTH ENDS)
TAP 7/16-20 UNF-2B THD. THRU 4 HOLES AS SHOWN

1.683" DIA.
1.679"

3.125"
1.190" TYP.
1.180"

1.563"

.500"
.450"

SECTION A-A

2.000"

1.683" DIA.
1.679"

.313" DIA.
THRU 4 HOLES

SECTION A-A

.845" TYP.
.840"

4.000"

1.690" TYP.
1.680"

Group EE: Pneumatic 100, 101 Series/Electric 225 Series Up to 1520 Ft. Lbs.
2. 4948-6102

1. 4948-7101

Optional

Standard for M style air or brushless DC electric tools.

3.010"
3.000"

5.000"
2.500"

1.505"
1.500"

.531 DIA. THRU HOLE TYP.

3 HOLES AS SHOWN

A.
7/16 TAP
4 HOLES

A
2.500"

30 TYP.

2.010"
2.000"
4.020"
4.000"

5.000"

5.010"
5.000"

6.000"

2.274" DIA.
2.270"

3.250"

2.755"
2.750"

3.000"

.750"
.740"

2.274"
2.270"

A
.750"

SECTION A-A
2.000"

2.005"
2.000"

SECTION A-A
4.010"
4.000"

4.000"

3. 4948-7103
Optional
3.010"
3.000"

.469" DIA. THRU HOLE TYP.

1.505"
1.500"

A
2.500"

2.010"
2.000"
4.020"
2.500"

5.000"

2.274" DIA.
2.270"

.750"
.740"

2.000"

SECTION A-A
4.000"

NOTE: The technical data and dimensions contained within this catalog are subject to change without notice.
Please verify all critical parameters with Customer Service.

53

Electronic Controllers
The simple solution for critical fastening applications

The Rotor Tool family of electronic

controllers is the easiest to use in the
world. Yet the primary function
torque control is surpassed by none.
The Rotor Tool controllers do not
offer fancy features you will not use
but does offer torque control you can
rely on for years. For these reasons,
we call our system the simple solution.

The Science of Fastening

With the many variables involved
when joining two structures together
with a fastener and a power tool,
accurately repeating the process can
be a difficult task. For critical fastening
applications, a wide variety of Rotor
Tool electronic controllers are offered
that can consistently measure the
fastening process, record the data,
shut off when the desired values are
reached, and repeat the process time
and again.
The accompanying graphs illustrate
the values plotted on the X and Y
coordinates and represent the curves
from various tightening techniques or
fastening strategies.

Understanding Joints

JOINT SIGNATURES
Torque High Limit

54

Target Torque

HARD

SOFT

Torque Low Limit

TORQUE
TORQUE

Joints are usually categorized as being either hard or

soft. But, as you are aware, it is rarely that simple.
The graph at the right illustrates the difference
between the two. Typically the actual application will
be somewhere in between.
To read the graphs, begin at the lower left hand
corner where the graph begins. You will note that
the first part of the graph is a dotted line (the line
was changed because the measurement and
monitoring cycles begin at torque threshold for all
strategies.) As you continue upward on the graph,
notice that the graph intersects horizontal lines that
are marked with different control parameters (vertical
lines have also been used in the actual graphs).

Torque Threshold

Time
Hard

Time
Soft

ANGLE/TIME

These control parameters represent the values that

will be programmed into the controllers.

Electronic Controllers
The simple solution for critical fastening applications

Fastening Strategies

Torgue Control with Angle Monitoring

A fastening strategy is a term used to describe the

method of control required to obtain the proper
clamp load on a particular joint. Below is a summary,
with accompanying graphs, of the most common
fastening strategies that can be easily accomplished
with the Rotor Tool electronic controllers. Shaded
areas within the graphs represent the values which
control when and at what value the tool will shut off.

The Rotor Tool Electronic Controllers will control the

applied peak torque by shutting off when the
specified value for target torque is reached. The
cycle is initiated when the cycle start switch is
closed or when torque threshold is detected. The
cycle is terminated when the Target Torque is
reached or if the cycle start switch is opened. The
patented Learn feature will automatically adjust the
internal shut-off point so that peak torque closely
matches target torque. Angle measurements are
initiated when the Angle Threshold value is
reached. The evaluation can be based upon
whether or not the peak torque and the angle
measurements are within the specified limits.
Angle Control with Torque Monitoring

TORQUE CONTROL WITH ANGLE MONITORING

Torque High Limit
Peak Torque

Target Torque

TORQUE

Torque Low Limit

Angle Threshold
Torque Threshold

ANGLE

Low Angle Limit

Peak Angle
High Angle Limit

ANGLE CONTROL WITH TORQUE MONITORING

Torque High Limit / Torque Target
Peak Torque

TORQUE

Torque Low Limit

Angle Threshold
Torque Threshold

ANGLE

Low Angle Limit

Target Angle
High Angle Limit

The sequence is used with a transducerized

nutrunner. In this strategy the cycle is initiated when
the torque threshold is detected. Peak applied
torque is monitored during the fastening cycle and is
displayed after the cycle is complete.

TORQUE MONITORING
Torque High Limit

The Rotor Tool Electronic Controllers will control the

angle of fastener rotation from the specified Angle
Threshold to a specified Target Angle. The cycle
is initiated when the cycle start switch is closed or
when threshold torque is detected. The cycle is
terminated when the
Target Angle is
reached or if the cycle
start switch is opened.
The patented Learn
feature will automatically
adjust the internal shutoff point so that peak
angle closely matches
target angle. Evaluation
can be based upon the
final angle of fastener rotation and the peak torque
within the specified limits. Torque Target is typically
set high as a safety back-up precaution.
Torgue Monitoring

Peak Torque

TORQUE

Torque Low Limit

Torque Threshold

ANGLE

55

Electronic Controllers
Electric Tool Controllers

Stand-alone, wall mount, or open

chassis mount for incorporating
multiple units in a common cabinet
Bi-directional control of torque,
angle and speed
Suitable for use on single phase, 50 or
60 Hz, 115 or 230 volt systems

RTECI0

RTECCMI0

Model Number

Dimensions

Weight

I/O

Voltage

# of
Strategies

in

mm

lb

kg

Ordering
Number

No
Yes

115 or 230
115 or 230

8
64

16" x 9" x 11"

16" x 9" x 11"

400 x 220 x 290

400 x 220 x 290

26
26

12
12

80035024
80035025

8
64

16" x 9" x 11"

16" x 9" x 11"

400 x 220 x 290

400 x 220 x 290

26
26

12
12

80035026
80035027

15" x 7" x 9"

15" x 7" x 9"

390 x 170 x 240

390 x 170 x 240

14
14

6
6

80035028
80035029

WALL MOUNT
RTEC
RTECIO

WALL MOUNTED FOR EUROPEAN COMMUNITY

RTECCE
RTECCEIO

No
Yes

115 or 230
115 or 230

OPEN (CHASSIS) STYLE FOR CABINET MOUNTING

RTECCM
RTECCMIO

56

No
Yes

115 or 230
115 or 230

8
64

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Menu-driven two line LCD display for simplified set-up programming

Two-way RS232C serial communication allows remote programming and
data collection
Parallel port allows manual or automatic rundown reports and/or SPC
summary printouts
Flexible two-speed function features programmable speeds and shiftpoints for maximizing control and maintaining line speed
Torque/angle status indicated on front panel

I/O Package for remote functions

Start (Configurable for momentary or maintained)
Stop
Forward/Reverse
Strategy Select (Configurable to 4, 8, 16, 32 or 64 select)
Status indicators (High, Low, OK, cycle complete)
Lockout to disable tool
Select switch or socket tray at assembly station allows the operator to
remotely select toque/angle tightening strategies

Electronic Controllers
Tool Cables

Extension Cables

Connects electric tool to controller or extension cable.

Feet

Straight Connector at Controller

Straight Tool Connector

Right Angle Tool Conector

Connects tool cables to

controller. Connector at tool
end always straight.

Right Angle Connector at Controller

Straight Tool Connector

Right Angle Tool Connector

EM150/EM225 Series Cables

1.5
5
10
25
50
75
100

70170128

77017063
77017062
77017061
77017060
77017064

770170159
77017032
77017031
77017030
77017029
77017057

770170102
770170103
770170104
770170105
770170106

Feet

77017097
77017098
77017099
77017100
77017101

10
15
25
50
75
100
125
175
200

ES 115 and EM 115 Series Cables

6'
10'
15'

31106028
31106029
31106030

25'
35'
50'

31106031
31106032
31106033

Straight
Connector
at Controller

Right Angle
Connector
at Controller

77017075
770170153
77017028
77017027
77017026
77017059
770170127
770170151
770170152

77017092

77017093
77017094
77017095
77017096

Printer

Personal Computer

DC Pistol Grip
Nutrunner

Torque
Select
Devices

Selector Switch
or
Socket Tray

DC Right Angle Nutrunner

Remote Annunciator

57

Electronic Controllers
Pneumatic Tool Controllers

Stand-alone construction
TDC2-115

All units capable of torque monitoring

TDC2C units also capable of
torque control
TAC1 units also capable of
torque control and angle
control (or monitoring)
Controllers configurable for multiple
strategies

TDC2C-4-230

TAC1A-4-115

Model Number

# of Tools

Voltage

Dimensions

Weight

in

mm

lb

kg

Ordering
Number

10" x 10" x 5"

10" x 10" x 5"

260 x 260 x 130

261 x 260 x 130

11.25
11.25

5.1
5.1

99175023
99175024

10" x 10" x 8"

10" x 10" x 8"
10" x 10" x 8"
10" x 10" x 8"

260 x 260 x 200

260 x 260 x 200
260 x 260 x 200
260 x 260 x 200

19.75
19.75
19.75
19.75

9.0
9.0
9.0
9.0

991750109
991750110
991750111
991750112

10" x 10" x 8"

10" x 10" x 8"

260 x 260 x 200

260 x 260 x 200

19.75
19.75

9.0
9.0

991750309
991750310

260 x 260 x 130

260 x 260 x 130
260 x 260 x 130
260 x 260 x 130

9.00
9.00
9.00
9.00

4.1
4.1
4.1
4.1

99275011
99275012
99275013
99275014

# of
Strategies

TORQUE MONITORS
TDC2-115
TDC2-230

1 or 2
1 or 2

115
230

1
1

TORQUE CONTROLLERS FOR HAND-HELD TOOLS

TDC2C-4-115
TDC2C-4-230
TDC2C-7-115
TDC2C-7-230

1 or 2
1 or 2
1 or 2
1 or 2

115
230
115
230

4
4
7
7

TORQUE CONTROLLERS FOR FIXTURED TOOLS

TDC2MC-F-115
TDC2MC-F-230

1 or 2
1 or 2

115
230

2
2

TORQUE/ANGLE CONTROLLERS FOR HAND-HELD TOOLS

TAC1A-4-115
TAC1A-4-230
TAC1A-7-115
TAC1A-7-230

1
1
1
1

115
230
115
230

4
4
7
7

STANDARD EQUIPMENT
RS-232C serial output for communication to peripherals
Indicates fastener status on front panel and to Jedlight equipped tools
Locking function switch to prevent unauthorized tapering
Controller display the following statistics and output them to a printer:
% of fasteners in specification
% of fasteners over hi-spec
% of fasteners under low-spec
Mean
Highest recorded

58

10" x 10" x 5"

10" x 10" x 5"
10" x 10" x 5"
10" x 10" x 5"

Lowest recorded
Range between the highest and lowest recorded
6 Sigma
Capability ratio (6 Sigma as a percentage of spec range)
Individual data points in memory per channel

OPTIONAL EQUIPMENT
Select switch or socket tray at the assembly station allows the operator to
remotely select different strategies (controllers only)

Electronic Controllers
Pneumatic Accessories
19 pin to 19 pin
tool Cables
Connects any
electronically
controlled
pneumatic tool to
controller.

Cable
Length
3'
4'
10'
15'
25'
40'
50'
65'
75'
100'
125'
150'
200'

Model
Number
99177604
72037010
99177610
99177615
99177625
99177640
99177650
99177665
99177675
991776100
991776125
991776150
991776200

19 pin to 6 pin
tool Cables
Connects any
instrumented,
non-electronically
controlled
pneumatic tool to
controller.

Cable
Length
15'
25'
50'
75'

Model
Number
99177215
99177225
99177250
99177275

Interlock Cable
770170163
Special interlock cable to
link TDC2MC controllers
together for multiples greater
than 2 spindles.

Printer
Personal Computer

Right Angle Nutrunner

Pistol Grip
Nutrunner

Socket Tray
Operator Torque Selector

59

Electronic Controllers
Accessories
Diagnostic Equipment
H O MER 43526045
Use to check zero offset, full
scale and continuity of
transducer wiring.
Self-contained, fully portable.
For use in tool crib or on
assembly line.
Connects to tool cable via 19
pin Bendix or directly to
transducer lead through 4 pin
cambion.
The perfect aid when zeroing
Trim O Trans transducers.
Powered by three 9V batteries

Electric Tool Breakout

Box 99287012
Provides convenient access
to transducer, encoder,
commutation, thermal, start,
reverse, and JEDLight signals.
An invaluable tool when
troubleshooting all Hall Rotor
electric assembly tools

STANDARD EQUIPMENT
6 to 19 pin Tool Cable Adapter: 4332-8038
Carrying Case: 4352-9145

Encoder Analyzer 43526046

Use to check for missing
encoder signals, phase
relationship (lead/lag) and short
circuits to tool body.
Fully portable.
Connects to tool cable via 19
pin Bendix or directly to encoder
lead through 4 pin cambion.
Very handy when troubleshooting
a tool which refuses to calibrate
on angle.
Can be used with both Hall
effect and magnetic style
encoders
Powered by 9V battery (included)
Operating instructions 1-8901

Simuliter 43567014
Use to test JEDLight function in tool crib
or on assembly line
Fully portable.
Connects to tool cable via 19 pin Bendix
Can be used with both positive and
negative common JEDLights
Powered by three 9V battery (included)
Repair parts list: PC-43561

I/O Cables

I/O Devices

10 pin to 10 pin connects

controller to I/O devices.
10 pin to bare leads connects
controller to customer I/O devices.

Torque Selector Switches

Cable Length

Model Number

Torque Selector

8 Select
16 Select
32 Select
64 Select

Socket Trays

Model Number

991760103
991760104
991760105
991760106

Four Position

Auto
Truck
Notes:

99245030
99245033
1. Specify socket sizes.
2. Trays can be combined for more positions.
3. Up to 11/2" OD

10 pin to 10 pin
3'
6'
25'
50'
75'
100'
150'
200'

99178032
99178042
99178014
99178016
99178017
99178027
99178028
991780112

Annunciators

10 pin to bare lead

5'
10'
25'
50'
75'
100'

99177084
99177036
99177085
99177086
99177087
99177080

Printers
Includes AC adapters, 6' cable and paper
Description

For RTEC
For TAC1
For TDC2C
For TDC2

60

Model Number

991770171
991770170
991770170
991770170

Description

Model Number

For RTEC
For TAC1
For TDC2C

99176099
991760100
991760100

Specialty Tools
Hog Ringers
The Hog Ringer fits fabric tightly to
the frame of a car seat, camouflage
material to its netting, fastens wire
mesh for cages, and performs a
variety of other jobs, by securely
tightening a ring to a frame. A
self-feeding magazine holds different
ring sizes and easy trigger control
makes it fast and simple to use.

1. Thread fastener
onto mandrel

2. Insert fastener
into work

3. Run tool to stall

4. Reverse tool
to disengage
mandrel

FAS-SERT
Collapsible fasteners are widely used in the aircraft,
appliance, electronic, automotive, RV and marine
industries. Rotors line of FAS-SERT tools can be
used with most types of collapsible fasteners. Some
manufacturers lubricate fastener threads to reduce
friction during installation. For best results, lubricate
tool mandrel when installing unlubricated fasteners.
To Select the Proper Tool
Collapse fastener with hand torque wrench to
determine proper installation torque. Order tool with
a higher rated torque. Adjust tool output to desired
torque by a pressure regulation.

Tab Benders

Open Position

The Tab Bender for railcar and locomotive axle bearing locking plates
ensures that tightened bolts stay tight. A single trigger pull closes the jaws
and bends the tab, eliminating the
need for pliers or chisel-type tools.
Closed Position
Quiet, balanced, oil-less operation
increases operator comfort.

61

Specialty Tools
Hog Ringers

WC43

Used for automotive seat construction,

upholstering furniture, fastening
camouflage to netting, assembling
wire cages, etc.

WC-60

Forms round, tight rings

Available for glued stick or
loose staples

WHR4

WCA3

HR4X

Min Ring I/D

Wire Dim

Height

Length

Weight

mm

in

mm

Staple
Capacity

in

mm

in

mm

lb

kg

Ordering
Number

0.313
0.188
0.188
0.313

8.0
4.8
4.8
8.0

0.072
0.072
0.062
0.072

1.8
1.8
1.6
1.8

110
110
130
100

7.37
7.37
7.37
7.37

187
187
187
187

13.12
13.12
13.12
13.12

333
333
333
333

4.4
4.4
4.4
4.3

2.0
2.0
2.0
1.9

01025002
01045002
01055004
01015002

0.313
0.188
0.313

8.8
4.8
8.0

0.072
0.072
0.072

1.8
1.8
1.8

110
110
100

7.37
7.37
7.37

187
187
187

13.12
13.12
13.12

333
333
333

3.6
3.6
3.6

1.6
1.6
1.6

01125002
01155002
01175002

Model Number

in

STANDARD (HEAVY DUTY)

WC4
WC4C
WC43
WC3

LIGHT WEIGHT
HR4
HR4C
HR3C

LIGHT WEIGHT WITH HEAVY DUTY MAGAZINE

WHR4
WHR4C
WHR43

0.313
0.188
0.188

8.0
4.8
4.8

0.072
0.072
0.062

1.8
1.8
1.6

110
110
130

7.37
7.37
7.37

187
187
187

13.1
13.1
13.1

333
333
333

4.1
4.1
4.1

1.8
1.8
1.8

01195001
01205001
01185001

0.313
0.313
0.313

8.0
8.0
8.0

0.072
0.072
0.072

1.8
1.8
1.8

110
110
100

7.37
7.37
7.37

187
187
187

13.67
13.67
13.67

347
347
347

4.0
4.0
4.0

1.81
1.81
1.82

01215001
01235001
01245001

0.313

8.0

0.072

1.8

100

7.38

187

13.25

337

4.12

1.9

01035002

0.125
0.250

3.2
6.4

0.062
0.062

1.6
1.6

100
100

7.37
7.37

187
187

10.63
10.63

270
270

3.9
3.9

1.8
1.8

01105002
01105003

EXTENDED JAWS
HR4X
WHR4X
WC3X

ANGLED JAWS
WCA3

SMALL I.D. RINGS

WC-60
WC-61

For loose staples all others for glued sticks

OPTIONAL EQUIPMENT

STANDARD EQUIPMENT

Ring guard
Rounded trigger guard
1/4" NPT inlet
Suspension bail 0112-9135

Cushion grip handle

Contoured trigger guard
Magazine with 100+staples capacity
1/8" NPT inlet

62

Specialty Tools
Tab Benders

For folding locking tabs on

railcar axle bearing caps
Single trigger-pull activation
RTB-WC

RTB7-10

Freight Axle

Model Number
RTB-WC
RTBP
RTB5
RTB7-10
RTB12

Length

Weight

Class

Tons

Cap Screw
Size

Passenger Axle
Class

Locomotive Axle
Class

in

mm

lb

kg

Ordering
Number

D
E, F
G

50
70, 100
125

1/2
5/8, 3/4
7/8
1, 1-1/8
11/4

E, F/EE, G

GG
G

8.94
8.94
8.94
8.94
9.12

222
222
222
222
232

3.2
3.2
3.2
3.2
3.2

1.5
1.5
1.5
1.5
1.5

09045001
09055001
09035001
09015001
09025001

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Cushion Grip

Suspension bail 0112-9135

63

Specialty Tools
Fas-Sert

For use with most types of

collapsible fasteners
Provides threaded hole in sheet metal
or other thin materials/assemblies

Stall Torque

Model Number
S22PR2TN-010
S22PR5M-006
S100PRD6M-015
S100PRD6M-012
S100PRD5TN-009
S100PRD8M-009
S100PHRD8TN-003

64

Height

Length w/o Mandrel

ft lbs

Nm

Free
Speed

in

mm

4
6.5
11
14
19
19
60

5.6
8.8
15
19
26
26
81

1000
640
1550
1250
925
925
272

6.06
6.06
6.75
6.75
6.75
6.75
6.75

154
154
171
171
171
171
171

Capacity

8-32
M5 x 0.8
M6x1
M6x1
5/16 18
M8X1.25
1/2-13

S100PHRD8TN-003

in

8.63
8.63
9.44
9.44
10.44
10.44
10.94

STANDARD EQUIPMENT

OPTIONAL EQUIPMENT

Pushbutton reverse (S22) or flip reverse (S100)

Mandrel as specified

Suspension bails
Selectork on S100 models
Piped-away exhaust

Weight

mm

lb

kg

219
219
240
240
265
265
278

2.25
2.25
4.25
4.25
4.50
4.50
5.25

1.02
1.02
1.90
1.90
2.00
2.00
2.38

Ordering
Number
55065002
55065012
46C65035
46C65034
46C65027
46C65033
46B65010

General Accessories
Ergonomic Tool Balancers

Capacity:
0.5 45.5 kg
1.0 100 Lbs.
External Tension Adjustment
360 Swivel
Retracting in-line Cable

BM-13A

BL-6A

Capacity
Lock Feature

lbs.

Light Duty
(BL Series)

Model Number

Medium &
Heavy Duty

Weight

kg

in

mm

in

mm

in.

mm

lbs.

kg

0.9-0.5
1.8-0.9

10.4
10.4

263
263

4.0
4.0

102
102

2.2
2.2

56
56

1.1
1.1

0.5
0.5

2.7-1.8
2.7-1.8
3.6-2.7
3.6-2.7

12.9
12.9
12.9
12.9

327
327
327
327

5.5
5.5
5.5
5.5

140
140
140
140

3.1
3.1
3.1
3.1

79
79
79
79

3.3
3.3
3.3
3.3

1.5
1.5
1.5
1.5

5.9-4.1
5.9-4.1
8.2-5.9

13.8
13.8
13.8

350
350
350

6.9
6.9
6.9

175
175
175

4.5
4.5
4.5

114
114
114

9.0
9.0
9.0

4.1
4.1
4.1

11.4-8.2
15.9-11.4
20.5-15.9

20.7
20.7
20.7

527
527
527

7.8
7.8
7.8

197
197
197

6.6
6.6
6.6

169
169
169

19
19
19

8.6
8.6
8.6

20.5-13.6
27.3-20.5
31.8-27.3
36.4-31.8
40.9-36.4
45.4-40.9

25.2
25.2
25.2
25.2
25.2
25.2

640
640
640
640
640
640

9.3
9.3
9.3
9.3
9.3
9.3

235
235
235
235
235
235

7.9
7.9
7.9
7.9
7.9
7.9

200
200
200
200
200
200

40
40
40
40
40
40

18
18
18
18
18
18

Light Duty 5.2 ft. (1.6m) Cable Travel

BL-2A
BL-4A

2.0-1.0
4.0-20

Light Duty 6.7 ft. (2.0m) Cable Travel

BL-6A
BLL-6A
BL-8A
BLL-8A

Ratchet

Ratchet

6.0-4.0
6.0-4.0
8.0-6.0
8.0-6.0

Medium Duty 6.6ft. (2.0m) Cable Travel

BM-13A
BML-13A
BM-18A

Non-Locking
Lock/Release
Non-Locking

13-9.0
13-9.0
18-13

Medium Duty 6.0ft. (1.8m) Cable Travel

BM-25A
BM-35A
BM-45A

Automatic
Automatic
Automatic

25-18
35-25
45-35

Heavy Duty 7.0ft. (2.1m) Cable Travel

BH-45A
BH-60B*
BH-70A
BH-80A
BH-90A
BH-100A
*4.9 ft. Cable Travel

Automatic
Automatic
Automatic
Automatic
Automatic
Automatic

45-30
60-45
70-60
80-70
90-80
100-90

65

General Accessories
Sockets & Extensions

Quality Fastener Tools

For more than half a century Apex has maintained the position of world leader in industrial
fastening tools. Many power and insert bits,
socket combinations and other
drivers/adapters pioneered by Apex have
today become industry standards, while Apex
quality, service and selection give you unsurpassed value.
More Quality For Your Money
Apex quality starts with the selection of raw
materials. Only carefully chosen, high grade
tool steel is used to make Apex industrial
fastener tools. Next, each tool is precision
machined from solid bar stock to exacting
standards of accuracy. You always get a
snug, secure fit a fit not possible from
stamped tools.
Finally, each Apex fastener tool is tempered
with our exclusive heat treating process.
During this step the degree of hardness is
determined based upon the application.
Fast Delivery
All Apex standard catalog items are available
off-the-shelf for immediate delivery. If you
need special assistance with your order, your
Apex manufacturers representative can handle
any questions you may have.
Special Orders
Apex offers the broadest selection of screw
driver and nut runner tools available, from
bits, sockets and universal wrenches to
extensions, adapters and nut setters. If you
have a special application, contact your Apex
representative. We may have what you need
in stock, or can design and produce special
fastener tools for almost any application.
For a catalog of the complete line of Apex
Quality Fastener Tools, please contact your
local Apex Distributor.

66

General Accessories
Sockets & Extensions
Square
Drive
Ordering
Size
Number
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1
1 1/2
1 1/2

3108
3110
3112
3114
3116
10MM13
12MM13
14MM13
15MM13
19MM13
5112
5114
5116
5118
5120
5122
5124
12MM15
14MM15
15MM15
19MM15
20MM15
22MM15
24MM15
7118
7120
7122
7124
7126
7128
7130
7132
7138
22MM17
24MM17
28MM17
30MM17
36MM17
8132
8134
8136
8138
8140
8142
8144
8146
8148
9148
9156

Hex Size
1/4
5/16
3/8
7/16
1/2
10MM
12MM
14MM
15MM
19MM
3/8
7/16
1/2
9/16
5/8
11/16
3/4
12MM
14MM
15MM
19MM
20MM
22MM
24MM
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
1 3/16
22MM
24MM
28MM
30MM
36MM
1
1 1/16
1 1/8
1 3/16
1 1/4
1 5/16
1 3/8
1 7/16
1 1/2
1 1/2
1 3/4

Length
(in)
(mm)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

2
2
2
2
2
2
2
2
2
2
2
2
2
2

1/4
1/4
1/4
1/4
1/4
1/4
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
2
2
2
2
2
2
2
2
1/8
2
2
1/8
1/8
1/4
1/8
1/8
1/8
1/8
1/8
1/8
1/8
1/4
1/4
3/4
7/8

31.75
31.75
31.75
31.75
31.75
31.75
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
50.8
50.8
50.8
50.8
50.8
50.8
50.8
50.8
53.975
50.8
50.8
53.975
53.975
57.15
53.975
53.975
53.975
53.975
53.975
53.975
53.975
57.15
57.15
69.85
73.025

Diameter Nose End

(in)
(mm)
7/16
1/2
19/32
11/16
13/16
21/32
3/4
7/8
7/8
1 1/8
5/8
11/16
13/16
7/8
1
1 1/8
1 1/8
3/4
7/8
15/16
1 1/8
1 1/4
1 5/16
1 3/8
7/8
1 1/16
1 1/8
1 1/4
1 3/8
1 1/2
1 1/2
1 5/8
1 7/8
1 1/2
1 1/2
1 3/4
1 7/8
2 1/4
1 5/8
1 11/16
1 3/4
2 1/8
2 1/8
2 1/8
2 1/8
2 1/4
2 1/4
2 1/2
2 7/8

11.11
12.70
15.08
17.46
20.64
16.67
19.05
22.23
22.23
28.58
15.88
17.46
20.64
22.23
25.40
28.58
28.58
19.05
22.23
23.81
28.58
31.75
33.34
34.93
22.23
26.99
28.58
31.75
34.93
38.10
38.10
41.28
47.63
38.10
38.10
44.45
47.63
57.15
41.28
42.86
44.45
53.98
53.98
53.98
53.98
57.15
57.15
63.50
73.03

Diameter Drive End

(in)
(mm)
3/4
3/4
3/4
3/4
13/16
3/4
3/4
7/8
7/8
1 1/8
15/16
15/16
15/16
15/16
1
1 1/8
1 1/8
15/16
15/16
15/16
1 1/8
1 1/4
1 5/16
1 3/8
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 1/2
1 5/8
1 3/4
1 1/2
1 1/2
1 3/4
1 3/4
2 1/8
2
2
2
2
2 1/8
2 1/8
2 1/8
2 1/8
2 1/8
3
3

19.05
19.05
19.05
19.05
20.64
19.05
19.05
22.23
22.23
28.58
23.81
23.81
23.81
23.81
25.40
28.58
28.58
23.81
23.81
23.81
28.58
31.75
33.34
34.93
38.10
38.10
38.10
38.10
38.10
38.10
38.10
41.28
44.45
38.10
38.10
44.45
44.45
53.98
50.80
50.80
50.80
50.80
53.98
53.98
53.98
53.98
53.98
76.20
76.20

Extensions/Adapters
Ordering
Number

EX-376-2
EX-376-6
EX-503
EX-508-2
EX-508-6
EX-751
EX-755-6
EX-1003-6

Male Square Female Square

(in) (mm)
(in) (mm)

3/8
3/8
1/2
1/2
1/2
3/4
3/4
1

9.525
9.525
12.7
12.7
12.7
19.05
19.05
25.4

3/8
3/8
3/8
1/2
1/2
1/2
3/4
1

9.525
9.525
9.525
12.7
12.7
12.7
19.05
25.4

Length
(in) (mm)

2
6
1 1/2
2
6
1 1/2
6
6

50.8
152.4
38.1
50.8
152.4
38.1
152.4
152.4

67

General Accessories
Filters, Regulators, Lubricators
Modular Construction

Filter

Model Number

Regulator

Lubricators
Dimensions

NPT
Size

Air Flow

Bowl Capacity

In.

SCFM

m3/min.

oz.

liter

in.

mm

in.

mm

in.

mm

1/4
3/8
1/2

35
44
138

9.9
12.9
39.1

5.0
5.0
10

0.15
0.15
0.30

5.6
5.6
6.4

142
142
163

3.0
3.0
3.4

76
76
86

0.9
0.9
1.0

23
23
25

3.7
6.2
13.6

5.0
5.0
10

0.15
0.15
0.30

4.8
4.8
5.4

122
122
137

3.0
3.0
3.4

76
76
86

1.6
1.6
1.6

41
41
41

3.7
6.2
13.6

5.0
5.0
10

0.15
0.15
0.30

4.8
4.8
5.4

122
122
137

3.0
3.0
3.4

76
76
86

1.6
1.6
1.6

41
41
41

Filters
F02-M
F03-M
F04-M

Lubricators Economist (Standard Mist)

L02-EP
L03-EP
L04-EP

1/4
3/8
1/2

28
48
102

Lubricators Atomist (Fine Mist)

L02-AP
L03-AP
LO3-AP

1/4
3/8
1/2

Model Number

NPT
Size

28
48
102

Dimensions

Pressure Range
(maximum)

Air Flow

In.

SCFM

m3/min.

psig

bar

in.

mm

in.

mm

in.

mm

1/4
3/8
1/2

80
80
195

10.8
10.8
26.1

125
125
125

8.5
8.5
8.5

3.9
3.9
5.6

99
99
142

3.0
3.0
3.4

76
76
86

1.3
1.3
1.4

33
33
36

Regulators
RO2-G
RO3-G
R04-G

Modular Sleeve (with O-Ring)

Modular End Blocks (sold in pairs)

Model: MS101

Model: 1/4" NPTF EB-102

Unique modular sleeve design easily and quickly connects one or more units and accessories together
without pipe nipples. hand tightening the threaded pin
provides a tight seal between the units. Modular
sleeves do not add length to combination assemblies,
and make a more compact installation.

3/8" NPTF EB-103

1/2" NPTF EB-104
3/4" NPTF EB-106
The threaded End Blocks, together with the modular sleeves,
allows a single unit or a combination of units to be piped into
the air system in the modular mode. This feature allows ease
of unit servicing or replacement without disturbing the airline
connections. End blocks add 1.19" (30mm) to each end of
the unit where used.
NOTE: The 3/4" end blocks are designed only to adapt to 3/4" piping systems and do not
increase flow ratings listed for any unit.

Modular Sleeve & Bracket (with O-Ring)

Model: MS101
Combination sleeve/wall mounting bracket as shown.
Designed for mounting a single unit or combination of
units directly to the wall. The sleeve and mounting
bracket can be ordered assembled from the factory,
or just the mounting bracket alone to be used on
existing modular sleeves.

68

Automatic Drain
Model: AD-101
Automatic Mechanical Drain is a float-type
mechanism with a 1/8" NPT threaded drain port
completely enclosed in the filter bowl. The float is
constructed of rigid cellular rubber. The drain will
operate automatically under air pressure ranging
from 20 to 175 psig (1.5 to 12 bar).

Technical Information
Surge Tank Size
When sufficient compressor capacity is not available to meet the air
consumption requirements of all tools in a particular installation, one or
more surge tanks may be placed in the air supply system. Minimum
surge tank volume, in cubic feet, is calculated from the following
equation (Reprinted from the Compressed Air and Gas Handbook):
Tx [C - S] x 0.245
V=
[P1 - P2
V=

minimum surge tank volume in cubic feet

T=

time, in seconds, for surge tank presssure to drop from

P1 to P2
(the value used here should be slightly greater than the
average time it takes to run each job)

C=

peak air consumption in cubic feet per minute (cfm)

S=

max compressor output in cubic feet per minute (cfm)

P1 =

pressure in tank, in psig, after start of job

(typically the maximum system pressure)

P2 =

pressure in tank, in psig, after discharging for time T

(typically the minimum tool operating pressure)

= 10.1
[125 - 85]
we find that the minimum surge tank volume for this application is 10.1
cubic feet. The table below lists the dimensions of commonly used
tanks. The next size larger than 10.1 is 11 cubic feet.

Hose Length
25 ft

50 ft

Dimensions of Commonly Used Surge Tanks

0-20
20-30
30-40
40-50
50-60
60-70
70-80
80-90
90-100

.313
.375
.375
.500
.500
.500
.750
.750
.750

.375
.375
.500
.500
.750
.750
.750
.750
.750

Volume (cu ft)

Dimensions of Commonly Used Surge Tanks

14
18
24
30
36
42
48
54
60
66

4
6
6
7
8
10
12
14
16
18

4.5
11
19
34
57
96
151
223
314
428

When selecting any tank for compressed air storage, be sure to

specify one that meets the American Society of Mechanical
Engineers code for unified pressure vessels as well as any other
state or municipal codes which might apply.

Inches

15 x [160 - 50] x 0.245

8 ft

Length (ft)

Inch to Millimeter Conversion

As an example of how to apply this equation, consider the following

situation: A four spindle multiple requiring 160 cfm of air at a minimum
of 85 psig is installed on a system which can only supply 50 cfm.
Maximum line pressure is 125 psig and it takes 15 seconds to
completely tighten the fasteners. By plugging thses numbers into the
equation:

Air Consumption
(cfm)

Diameter (in)

.500
.500
.500
.750
.750
.750
.750
1.000
1.000

1/32
1/16
3/32
1/8
5/32
3/16
7/32
1/4
9/32
5/16
11/32
3/8
13/32
7/16
15/32
1/2
17/32
9/16
19/32
5/8
21/32
11/16
23/32
3/4
25/32
13/16
27/32
7/8
29/32
15/16
1

mm
.794
1.588
2.382
3.175
3.969
4.763
5.556
6.350
7.144
7.938
8.731
9.525
10.32
11.11
11.91
12.70
13.49
14.29
15.08
15.88
16.67
17.46
18.26
19.05
19.84
20.64
21.43
22.23
23.02
24.61
25.40

Air Consumption of Rotor Tools

Description

cfm

Assembly Motors
22
22 rev.
52
52 rev.
54
54 rev.
100
100 rev.
101
Airiter

15
18
23
25
22
24
55
60
40
1

69

Conversion Table
Millimeter Decimal Fraction

70

mm

Dec.

mm

Dec.

in.

mm

Dec.

0.100

.0039

in.

5.159

.2031

13/64

10.200

.4016

0.200

.0079

5.200

.2047

10.300

.4055

0.300

.0118

5.300

.2087

10.319

.4063

0.397

.0156

mm

Dec.

15.300

.6024

15.400

.6063

15.478

.6094

5.400

.2126

10.400

.4094

15.500

.6102

20.600

0.400

.0157

5.500

.2165

.8110

10.500

.4134

15.600

.6142

20.638

.8125

0.500

.0197

5.556

.2188

10.600

.4173

15.700

.6181

20.700

.8150

0.600

.0236

5.600

0.700

.0276

5.700

.2205

10.700

.4213

15.800

.6220

20.800

.8189

.2244

10.716

.4219

15.875

.6250

20.900

0.794

.0313

.8228

5.800

.2283

10.800

.4252

15.900

.6260

21.000

0.800

.8268

.0315

5.900

.2323

10.900

.4291

16.000

.6299

21.034

.8281

0.900

.0354

5.953

.2344

11.000

.4331

16.100

.6339

21.100

.8307

1.000

.0394

6.000

.2362

11.100

.4370

16.200

.6378

21.200

.8346

1.100

.0433

6.100

.2402

11.113

.4375

16.272

.6406

21.300

.8386

1.191

.0469

6.200

.2441

11.200

.4409

16.300

.6417

21.400

.8425

1.200

.0472

6.300

.2480

11.300

.4449

16.400

.6457

21.431

.8438

1.300

.0512

6.350

.2500

11.400

.4488

16.500

.6496

21.500

.8465

1.400

.0551

6.400

.2520

11.500

.4528

16.600

.6535

21.600

.8504

1.500

.0591

6.500

.2559

11.509

.4531

16.669

.6563

21.700

.8543

1.588

.0625

6.600

.2598

11.600

.4567

16.700

.6575

21.800

.8583

1.600

.0630

6.700

.2638

11.700

.4606

16.800

.6614

21.828

.8594

1.700

.0669

6.747

.2656

11.800

.4646

16.900

.6654

21.900

.8622

1.800

.0709

6.800

.2677

11.900

.4685

17.000

.6693

22.000

.8661

1.900

.0748

6.900

.2717

11.906

.4688

17.066

.6719

22.100

.8701

1.984

.0781

7.000

.2756

12.000

.4724

17.100

.6732

22.200

.8740

2.000

.0787

7.100

.2795

12.100

.4764

17.200

.6772

22.225

.8750

2.100

.0827

7.144

.2813

12.200

.4803

17.300

.6811

22.300

.8780

2.200

.0866

7.200

.2835

12.300

.4843

17.400

.6850

22.400

.8819

2.300

.0906

7.300

.2874

12.303

.4844

17.463

.6875

22.500

.8858

2.381

.0938

7.400

.2913

12.400

.4882

17.500

.6890

22.600

.8898

2.400

.0945

7.500

.2953

12.500

.4921

17.600

.6929

22.622

.8906

2.500

.0984

7.541

.2969

12.600

.4961

17.700

.6968

22.700

.8937

2.600

.1024

7.600

.2992

12.700

.5000

17.800

.7008

22.800

.8976

2.700

.1063

7.700

.3031

12.800

.5039

17.859

.7031

22.900

.9016

2.778

.1094

7.800

.3071

12.900

.5079

17.900

.7047

23.000

.9055

2.800

.1102

7.900

.3110

13.000

.5118

18.000

.7087

23.019

.9063

2.900

.1142

7.938

.3125

13.097

.5156

18.100

.7126

23.100

.9094

3.000

.1181

8.000

.3150

13.100

.5157

18.200

.7165

23.200

.9134

3.100

.1220

8.100

.3189

13.200

.5197

18.256

.7188

23.300

.9173

3.175

.1250

8.200

.3228

13.300

.5236

18.300

.7205

23.400

.9213

3.200

.1260

8.300

.3268

13.400

.5276

18.400

.7244

23.416

.9219

3.300

.1299

8.334

.3281

13.494

.5313

18.500

.7283

23.500

.9252

3.400

.1339

8.400

.3307

13.500

.5315

18.600

.7323

23.600

.9291

3.500

.1378

8.500

.3346

13.600

.5354

18.653

.7344

23.700

.9331

3.572

.1406

8.600

.3386

13.700

.5394

18.700

.7362

23.800

.9370

3.600

.1417

8.700

.3425

13.800

.5433

18.800

.7402

23.813

.9375

3.700

.1457

8.731

.3438

13.891

.5469

18.900

.7441

23.900

.9409

3.800

.1496

8.800

.3465

13.900

.5472

19.000

.7480

24.000

.9449

3.900

.1535

8.900

.3504

14.000

.5512

19.050

.7500

24.100

.9488

3.969

.1563

9.000

.3543

14.100

.5551

19.100

.7520

24.200

.9528

4.000

.1575

9.100

.3583

14.200

.5591

19.200

.7559

24.209

.9531

4.100

.1614

9.128

.3594

14.288

.5625

19.300

.7598

24.300

.9567

4.200

.1654

9.200

.3622

14.300

.5630

19.400

.7638

24.400

.9606

4.300

.1693

9.300

.3661

14.400

.5669

19.447

.7656

24.500

.9646

4.366

.1719

9.400

.3701

14.500

.5709

19.500

.7677

24.600

.9685

4.400

.1732

9.500

.3740

14.600

.5748

19.600

.7717

24.606

.9688

4.500

.1772

9.525

.3750

14.684

.5781

19.700

.7756

24.700

.9724

4.600

.1811

9.600

.3780

14.700

.5787

19.800

.7795

24.800

.9764

4.700

.1850

9.700

.3819

14.800

.5827

19.844

.7813

24.900

.9803

4.763

.1875

9.800

.3858

14.900

.5866

19.900

.7835

25.000

.9843

4.800

.1890

9.900

.3898

15.000

.5906

20.000

.7874

25.003

.9844

4.900

.1929

9.922

.3906

15.081

.5938

20.100

.7913

25.100

.9882

5.000

.1969

10.000

.3937

15.100

.5945

20.200

.7953

25.200

.9921

5.100

.2008

10.100

.3976

15.200

.5984

20.241

.7969

25.300

.9961

25.400

1.000

1/64

1/32

3/64

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

in.

13/32

27/64

7/16

29/64

15/32

31/64

1/2

33/64

17/32

35/64

9/16

37/64

19/32

in.

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

mm

Dec.

20.300

.7992

20.400

.8031

20.500

.8071

in.

13/16

53/64

27/32

55/64

7/8

57/64

29/32

59/64

15/16

61/64

31/32

63/64

Conversion Table
Torque Air Pressure Miscellaneous

Torque Conversion In. Lbs (Nm)

In. Lbs.

Nm

In. Lbs.

Nm

In. Lbs.

Nm

5
10
15
20
25
30
35
40
45

0.6
1.1
1.7
2.3
2.8
3.4
4.0
4.5
5.1

50
60
70
80
90
100
110
120
130

5.7
6.8
7.9
9.0
10.2
11.3
12.4
13.6
14.7

140
150
160
170
180
190
200

15.8
17.0
18.1
19.2
20.3
21.5
22.6

Torque Conversion Ft. Lbs (Nm)

Ft. Lbs.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Nm
1.36
2.7
4.1
5.4
6.8
8.1
9.5
10.9
12.2
13.6
14.9
16.3
17.6
19.0
20.3
21.7
23.1
24.4
25.8
27.1
28.5
29.8
31.2
32.5
33.9
35.3
36.6
38.0
39.3
40.7
42.0
43.4
44.8
46.1
47.5
48.8
50.2
52.0
52.9
54.2
55.6
57.0

Ft. Lbs.

Nm

Ft. Lbs.

Nm

43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

58.3
60.0
61.0
62.4
63.7
65.1
66.4
67.8
69.2
70.5
71.9
73.2
74.6
75.9
77.3
78.7
80.0
81.4
82.7
84.1
85.4
86.8
88.1
90.0
90.9
92.2
93.6
94.9
96.3
97.6
99.0
100.3
102.0
103.1
104.4
105.8
107.1
108.5
110.0
111.2
112.6
114.0

85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
225
250
275
300
350
400

115.3
117.0
118.0
119.3
121.0
122.0
123.4
125.0
126.1
127.5
129.0
130.2
131.5
133.0
134.2
135.6
149.2
156.0
163.0
170.0
176.3
183.1
190.0
197.0
203.4
210.2
217.0
224.0
231.0
237.3
244.1
251.0
258.0
264.4
271.2
305.1
339.0
373.0
407.0
475.0
542.4

Torque Conversion Factors

To Convert

Into

Multiply By

Inch Pounds
Inch Pounds
Inch Pounds
Inch Pounds
Foot Pounds
Foot Pounds
Foot Pounds
Foot Pounds
Newton meters
Newton meters
Newton meters
Newton metes
Kg-meters
Kg-meters
Kg-meters
Kg-Cm
Kg-Cm
Kg-Cm

Foot Pounds
Newton meters
Kg-meters
Kg-Cm
Inch Pounds
Newton meters
Kg-meters
Kg-Cm
Inch Pounds
Foot Pounds
Kg-meters
Kg-Cm
Inch Pounds
Foot Pounds
Newton meters
Inch Pounds
Foot Pounds
Newton meters

0.0835
0.1130
0.0115
1.1519
12.0000
1.3560
0.1382
13.8240
8.8440
0.7370
0.1020
10.2000
86.8100
7.2340
9.8040
0.8681
0.0723
0.0980

Miscellaneous Conversion Factors

To Convert

Into

Multiply By

Inches
Millimeters
Pounds
Kilograms
psi
bar

Millimeters
Inches
Kilograms
Pounds
bar
psi

25.4000
0.0394
0.4536
2.2050
0.069
14.5

Air Pressure Conversion

PSI

kPa*

Bar**

85
90
95
100
125

586
620
655
690
860

5.9
6.2
6.6
6.9
8.6

(*) Preferred: Approximate to the nearest 5 kPa.

(**) Approximate to the nearest 0.5 Bar.

Hex Socket Conversion

mm

inches

mm

inches

6 mm
7 mm
8 mm
9 mm
10 mm
11 mm
12 mm
13 mm
14 mm
15 mm

.236"
.276"
.315"
.354"
.394"
.433"
.472"
.512"
.551"
.591"

16 mm
17 mm
18 mm
19 mm
20 mm
21 mm
22 mm
23 mm
24 mm
25 mm

.630"
.669"
.709"
.748"
.787"
.827"
.866"
.906"
.945"
.984"

71

Training

Our Commitment To Your Success

Our complete line of tools are carefully designed, and built
from the finest materials available in order to provide years of
trouble free service. But, as with any piece
of equipment, service problems can occur.
All tools are designed to be easy to service...that is, of course, if you know what
youre doing.
To facilitate quick repairs, and limit downtime...CooperTools conducts training seminars covering all aspects of every tool we
make.
Introductory training seminars are
designed to fully acquaint students with the
entire line of tools and their fundamental
operation. The emphasis is on thoroughly
understanding each tool...its features, uses,
and the best ways to demonstrate the tool
to a potential buyer.
Advanced training seminars, which are
often tailored to individual needs, are designed to hone the
skills of the experienced student. Hands-on experience, with
an emphasis on troubleshooting and repairing, are the focus
of this training.
For additional information on our training seminars, please
call your local CooperTools District Manager.

72

Sales & Service Centers

Factory Certified Tool Service
You can depend on Factory Certified Service Centers to provide
the service your tools need.
CooperTools has strategically located Certified Service
Centers throughout the U.S. These Centers are staffed with
professional Tool Repair Technicians who provide complete and
comprehensive repairs for all air tools, regardless of manufacture.
And to be sure all repairs are done right the first time, the latest
in testing equipment and inspection instruments are used.
Each tool repaired in one of the Factory Certified Service
Centers is calibrated and tested to new tool standards, and carries
the New Tool Warranty of Performance.

Free Repair Estimates

The cost to repair
your air tool is
provided before any
work is started. We
think you should
know in advance
what to expect.
Naturally, the repair
estimates are free...
with no obligation.

Tool Inspection Service

Representatives from the Certified Service Center can help you
improve your air tool utilization by providing a free, no-obligation
survey of your present tooling. By identifying air tools in your
plant that are worn and inefficient, the Factory Trained
Servicemen can recommend appropriate repairs to help you
reduce costly down-time and improve your man-hour productivity.

New Tool Warranty

Because every Certified Service Center
has all equipment necessary to repair and
calibrate your tools, each tool that leaves
our centers has a New Tool Warranty.
You have our assurance that this tool will
perform just like it did when it was new.

AIRETOOL Springfield, Ohio, USA

APEX Dayton, Ohio, USA
ASSEMBLY SYSTEMS Rochester Hills, Michigan, USA
BUCKEYE Lexington, South Carolina, USA
CLECO Houston, Texas, USA
COOPER AUTOMATION Auburn Hills, Michigan, USA
DGD Westhausen, Germany
DOLER Lexington, South Carolina, USA
DOTCO Hicksville, Ohio, USA
GARDNER-DENVER Lexington, South Carolina, USA
GARDOTRANS Westhausen, Germany
GETA Attendorn, Germany
KOTTHAUS+BUSCH Capelle a/d IJssel, The Netherlands
MASTER POWER Westminster, Maryland, USA
METRONIX Braunschweig, Germany
QUACKENBUSH Houston, Texas, USA
RECOULES Ozoir-la-Ferrire Cedex, France
ROTOR TOOL Cleveland, Ohio, USA
STUHR Westminster, Maryland, USA
UTICA Dayton, Ohio, USA

Rotor Tool Operation

26300 Lakeland Blvd.
Cleveland, OH 44132
Phone: (216) 731-8888
Fax: (216) 731-0283
www.cooperindustries.com

Specifications subject to change without notice. GARDNER-DENVER IS A REGISTERED TRADEMARK OF GARDNER-DENVER MACHINERY, INC., USED UNDER LICENSE. 1999 COOPER INDUSTRIES, INC.

SP-1200 0299 15M