KKI Series73
KKI Series73
KKI Series73
kentintrol
FORTY YEARS
PRODUCT SERIES 73
01
KOSO KENT INTROL SUPPLIES A DIVERSE RANGE OF PRECISION -MANUFACTURED CHOKE, CONTROL AND ROTARY VALVES FOR OIL AND GAS, PETROCHEMICAL AND POWER INDUSTRIES WORLDWIDE
TABLE OF CONTENTS
INTRODUCTION TO KOSO KENT INTROL'S SURFACE CHOKES SERIES 73 SURFACE CHOKES PERFORMANCE TESTING OF CHOKE ASSEMBLIES HIGH TECHNOLOGY CHOKES SURFACE CHOKE TRIM TECHNOLOGY DEALING WITH EROSION FROM SOLID CONTAMINANTS CUSTOM DESIGNED VALVES ENGINEERING TOOLS NON-COLLAPSABLE CHOKE VALVE TRIM CONSIDERATIONS TRIM SELECTION SELECTION OF TRIM MATERIALS ON CONTAMINATED SERVICES APPLICATION SOLUTIONS & SELECTION GUIDELINES INFORMATION TO SIZE & SELECT A CHOKE PREVIOUS SERIES 73 EXPERIENCE A SMALL SELECTION OF PREVIOUS CUSTOMERS & PROJECTS 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14
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PRODUCT RANGE
TOP & BOTTOM-GUIDED CONTROL VALVES Our range of high-performance top and bottom-guided control valves includes single and double-seated valves suitable for low and high-capacity applications, as well as three-way valves for mixing or splitting flows. Our control valves are designed to facilitate pressure drops at all stages of transportation in the oil, gas and power industries. All valves are refined by our engineers to suit the needs of each application and all service conditions. CAGE-GUIDED CONTROL VALVES The Series 12/72 range of cage-guided control valves is KKIs core product. The exceptional valves in this range combine high-integrity features, such as ASME VIII body/bonnet bolting design, a high flow capacity and a wide range of trim designs, from low-noise anti-cavitation to multi-stage trims. These valves are ideally suited to the critical service process control requirements of a wide range of industry applications. SURFACE CHOKE VALVES The KKI Series 73 surface choke valve offers a unique solution for the majority of choke applications in the oil and gas industry. The flexible valve design can incorporate many different trim and body material options to suit differing flow rates and in-service conditions. Thousands of KKI Series 73 surface chokes are installed around the world on projects for some of the worlds leading oil and gas production companies. ROTARY CONTROL VALVES The Rotrol range of high-capacity butterfly valves has been developed to overcome the problems associated with control, cavitation and noise in conventional butterfly valve designs. Lighter in weight and more compact than globe valve alternatives, this innovative valve performs especially well in severe-service applications, where pressure drops tend to be high in the controlling position but where high-capacity throughputs at low pressure drops are also required. SEVERE SERVICE SOLUTIONS For more than 40 years, KKI has built up a reputation for delivering valve solutions for the most arduous service conditions. We have developed a range of advanced, high-quality severe service valve solutions for every type of problematic application, from high-pressure, high-temperature environments to sub-zero temperatures. Our valves are designed to combat the effects of cavitation, flashing, erosion, contaminated fluids, corrosion, high velocity, vibration, noise and energy dissipation. INSTRUMENTS KKI offers a wide selection of sophisticated instrumentation to support our comprehensive range of high-performance valves and actuators. The instruments we supply include pneumatic and electro-magnetic positioners, airsets, volume boosters and airlocks. All instruments are specified to deliver optimum performance for the service conditions and specific needs of each application. We also supply proprietary instruments to suit individual customer preferences. ACTUATORS Our range of robust, versatile and reliable pneumatic actuators includes the G, C and D Series models. These have been developed to meet the needs of all control valve applications, offering proven design and high reliability. They are used extensively for on-shore, offshore and power installations. In addition, we supply various proprietary actuators such as electric, electro-hydraulic, pneumatic stepping and hydraulic stepping actuators to meet customer requirements. All actuators can be supplied with hand-wheels and limit stop features.
TOP & BOTTOM-GUIDED CONTROL VALVES SINGLE SEATED SERIES 10/71 DOUBLE SEATED SERIES 20 3-WAY MIXING AND DIVERTING SERIES 30
INSTRUMENTS
02
INTRODUCTION TO KOSO KENT INTROLS SURFACE CHOKES At Koso Kent Introl an unrivalled blend of proven expertise, innovative design technology and skilled engineering is the motivating force behind the development of the Introl range of high quality choke valves Thousands of Introl Series 73 surface chokes are installed around the world on projects for some of the worlds leading oil and gas production companies. Koso Kent Introl manufactures from its plant in the UK, with global sales and application support from specialist sales people and carefully selected channel partners throughout the world.
QUALITY MANUFACTURING Maintaining the highest standards of quality throughout design, production and customer service is the cornerstone of Koso Kent Introls philosophy. Our plant is accredited in accordance with Quality Management System ISO 9001 and Environmental Management System ISO 14001. In addition all products, where applicable, conform to ATEX, PED and all other applicable EU Directives and are CE marked accordingly. The companys standard manufacturing experience includes NACE MR01.75, NORSOK, API 6A specifications and individual customer specifications. Our in-house inspection and testing facilities include hardness testing, NDE, PMI, gas and flow testing. Safety is the key element in everything we do, with all employees undergoing both general and specific Health and Safety training.
PRODUCT SERIES 73
03
PERFORMANCE TESTING OF CHOKE ASSEMBLIES API 6A PR2 testing of various choke sizes and ratings. API 17D testing of various choke sizes and ratings. Flow testing verification of flow capacity and trim characteristic. Bend testing to validate design integrity of pressure envelope. Low temperature testing to verify suitability of the chokes at sub zero temperatures. Erosion qualification and CFD reports to verify the expected life of the choke under erosive service conditions. Choke trim impact testing to verify that the choke trim does not collapse when hit by solid components at high velocity.
04
527E-01 1.390E-01
MATERIALS OF CONSTRUCTION The procedure for selecting the materials of construction for chokes necessitates the considerations of a number of factors. In addition to the application, type of fluid, corrosion/erosion effects, fluid temperature, process pressure and contamination level, other factors also need to be considered. Typical materials of construction are: ASTM A216 WCB/ASTM A352 LCB and LCC AISI 4130/8630 and ASTM A182 F22 (Including partial or full alloy 625 overlay) UNS S31803, UNS S32550 and solid alloy 625 Titanium
PRODUCT SERIES 73
05
PROTECTION AGAINST SAND EROSION On applications, where there is a potential for high sand contamination within the medium, the HF-LCV design of trim would be offered. This design of trim has been independently tested and proved very successful on some of the most erosive services. THE MAIN FEATURES OF THE HF-LCV TRIM DESIGN Premium grade solid tungsten carbide critical control elements. Solid tungsten carbide sacrificial plug nose. Shrouded plug seat seating area is protected from the high erosive flow path. Hole development dead band seating area is moved away from the main flow area. Stem scrapers prevents migration of sand into the stem seal area. Resilient plug seals with scraper rings. Metallic Brick stopper. prevents solid particles impacting directly on to the tungsten carbide. Optional tungsten carbide wear sleeve.
06
THE LCV SOLUTION Koso Kent Introl introduced a number of design enhancements to ensure that the choke trim would withstand the erosive nature of the medium. These enhancements included the introduction of a dead band, a sacrificial plug nose, a shrouded seat face arrangement and solid tungsten carbide main trim control elements. INTRODUCTION OF THE DEAD BAND The dead band is designed so that the valve stem will travel between 5 and 10% prior to any significant flow being passed through the valve. This moves the seating faces away from the main flow path of the medium as the flow is directed onto specially designed hard wearing sacrificial areas.
Patented solid tungsten carbide LCV trim after two years operation
Hi
gh
Dead band
PRODUCT SERIES 73
07
CFD Analysis showing velocity vectors Velocity (m/s) 20.0 ENGINEERING TOOLS Koso Kent Introl is committed to providing fully analysed and tested choke products. Our expert engineering staff continually designs, develops, and tests products to meet the everchanging needs of the industry while supporting products that are already installed and operating throughout the world. Our engineering staff utilises modern engineering tools, such as CAD, Finite Element Analysis, 3D Modelling and CFD analysis, to ensure that the products are designed to the highest level of integrity and reliability.
15.0
10.0
5.0
0.0
08
Typical testing configuration 8 Brick Stopper with 600 joules impact damage
Crane hook
Impact object mild steel c/w 1" solid tungsten carbide impact ball
Pre-determined measurement
65.5kgs
Solid tungsten carbide ball impact object dropped from a height of 2.02 metres
PRODUCT SERIES 73
09
TRIM SELECTION
WHY USE SMALL HOLES? Smaller jets increase noise frequency and this will in turn reduce the noise level Larger jets create low frequency noise that can create resonance within choke components 115 110 105 100 95 90 85 80 Increasing Hole Size KEY Noise Level dBA Peak Frequency 0 15,000 Frequency (Hz) SPL (dBA) 30,000
HIGH PERFORMANCE LOW NOISE TRIMS Koso Kent Introl were one of the first valve companies to introduce a noise reducing control valve in 1969. Development has advanced considerably with the aid of new design techniques like Solid Modelling, Finite Element Analysis, and Computational Fluid Dynamics. Flow path through the HFT trim design. The main impingement takes place within the confines of the trim The Koso Kent Introl High Friction (HF) design of trims can reduce noise significantly (42dBA and higher are possible) whilst avoiding problems of erosion and cavitation.
10
100
50
tungsten carbide
10
5
17/4PH duplex or alloy 625/718
1.0 0.9 VELOCITY REDUCTION FACTOR 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.001% 0.010% 0.1% % CONTAMINATION BY WEIGHT 1.0% 10.0%
PRODUCT SERIES 73
11
Vibration
Corrosive medium
Hydrate formation
Vibration
Potentially corrosive
METHANOL/MEG INJECTION
POTENTIAL ISSUES Cavitation Blockage by debris Very low flow control required High pressure drops SOLUTION Use low pressure recovery trim design, or multi-stage micro-spline trim. Self cleaning trim required. Micro-spline trim required. Use trim with guiding through out travel such as plug and cage design. Consider the use of multi-stage trim.
GAS LIFT
POTENTIAL ISSUES Very low flow control required Erosive/non erosive SOLUTION Small cage or micro-spline trim required. If dry gas then consider non erosive and stellite trim can be used. If wet gas then consider erosive and use tungsten carbide trim control elements. Use corrosion resistant material for body and trim.
Potentially Corrosive
12
START UP
PRESSURE TEMPERATURE
OIL
START UP
*Liquid *Inlet *Outlet Delta P Inlet *Specific Gravity Vapour Pressure Critical Pressure Viscosity
LIQUID
START UP
*Gas/Vapour *Inlet *Outlet Delta P Inlet *Molecular Weight Compressibility (z) Specific Heat Ratio ( )
PRODUCT SERIES 73
13
Various chokes with electric and manual operators for the Southern North Sea
14
DESIGN
PRESS. BAR TEMP O C
DUTY
LINE FLUID
DESTINATION
Shell Shell A.D.N.O.C Kent Process Control Inc. McDermott Engineering Ltd. BP Pet. Development Qatar General Petroleum Corp Artificial Lift Consortium Earl & Wright Marathon Oil UK Ltd McDermott Engineering Ltd. Arco China Inc. Bechtel Brown and Root Ltd. ABB Offshore Technology Shell ABB Offshore Technology ABB Control Valves Inc. Kvaerner H&G Offshore Kvaerner H&G Offshore ABB Kent Taylor PTE Ltd. ABB Offshore Technology Brown and Root Ltd. ABB Industrial Systems NPCC Stolt Offshore SA Score (Europe) Ltd. Sakhalin Energy Investment Co Sakhalin Energy Investment Co PFD (UK) Ltd ABU ADEL Engineering Services Vetco Aibel Single Buoy Moorings Inc. Origin Energy Resources Ltd. Single Buoy Moorings Inc. Woodside Energy Ltd. BP BP
245 415 219 311 192 207 121 36 89.2 593 179
402 670 345 311 242 207 128 232 120 690 243
Water Production Production Injection Production Production Water Injection Production HC Liquid Gas and Condensate HC Gas Various Various HC Gas/Liquid Natural Gas Production Production Gas Lift Hydrocarbon Vapour Hydrocarbon Vapour Production Water Injection Production Production Production Production Gas Production Production Production Water Injection Multi-phase Production Production Production
Liquid Hydrocarbon Gas Hydrocarbon Gas Hydrocarbon Gas Hydrocarbon Gas Multi-phase Liquid Multi-phase Multi-phase Multi-phase Hydrocarbon Gas Multi-phase Various Gas/Liquid Multi-phase Multi-phase Multi-phase Hydrocarbon Gas Hydrocarbon Gas Gas Condensate/ Water/Sand Gas Liquid Water Hydrocarbons Hydrocarbons Multi-phase Oil/Water Hydrocarbon Gas Wellstream Wellstream Water Multi-phase Production Fluids Multi-phase Multi-phase
North Sea North Sea Abu Dhabi Alaska North Sea UK Qatar North Sea UK North Sea North Sea China Abu Dhabi North Sea Norway Gabon Norway Venezuela North Sea North Sea Australia Norway Bangladesh Denmark Iran Nigeria North Sea Russia Russia Kazakhstan Qatar Norway Brazil
Up to2 Up to2 Up to4 Various 10 8 3 6 4 6 4 6 6 4 4 4 2 4 8 6 4 3 8 8 10 2 8 10 4 14 12 10 10 6 6 10 8 3 8 41/16 8 41/16 71/16 x 6 6 6 6 8 4 6 9 x 14 51/8 x 8 8 x 51/8 31/16 10 x 10 10 x 10 12 x 12 2 8 10 71/16 12 12 8 11 x 10 6 71/16
ANSI 1500 Various Various Various Various Up to Various Various Various Various API 10000 ANSI 2500 ANSI 900 ANSI 900 API 5000 API 10000 API 10000 API 15000 ANSI 1500 ANSI 1500 ANSI 2500 ANSI 2500 ANSI 2500 ANSI 600 API 10000 API 5000 ANSI 1500 API 10000 81 139 40.3 70 615.5 515.5 41 96 6 29 Various 190 311 142 120 130 689 550 800 344 222 280 345 299 114 448 200 258 234 690 240 180 230 -20/+85 75 80 130 118 150 175 90 54 90 100 100 60 100 121 75 90 120 100 90 100
Various Various 170 100 218.2 31 258.6 85 414 117 Various 81.74 28 89.8 21 Various
ANSI 1500 Various Various ANSI 1500 ANSI 1500 160 200 Various Various
2006 2007
257 25
70 24.5
309 345
KOSO KENT INTROL LIMITED ARMYTAGE ROAD BRIGHOUSE WEST YORKSHIRE HD6 1QF UK TELEPHONE +44 (0)1484 710311 FACSIMILE +44 (0)1484 407407 EMAIL [email protected] WEBSITE WWW.KENTINTROL.COM
Koso Kent Introl Limited is part of the KOSO Group of companies. The Companys policy is one of continual development and the right is reserved to modify the specifications contained herein without notice. Copyright January 2009 All rights reserved Koso Kent Introl Limited