Gorionik Girs
Gorionik Girs
Gorionik Girs
Oil
GB
Contents
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. General information ................................................................................................................... 3 Checking scope of supply and electrical ratings ........................................................................ 3 Operating instructions ................................................................................................................ 3 Instruction .................................................................................................................................. 3 Maintenance and customer service ........................................................................................... 3 Technical specifications ............................................................................................................. 4 Functional description ................................................................................................................ 4 Air/oil flow schematic.................................................................................................................. 4 Installing flange and burner........................................................................................................ 5 Connecting to power supply....................................................................................................... 5 Compressed air connection ....................................................................................................... 5 Oil pump..................................................................................................................................... 6 Installing the oil line.................................................................................................................... 6 Setting the ignition electrodes .................................................................................................... 7 Control unit ................................................................................................................................ 8 Table of settings ........................................................................................................................ 9 Settings for primary airflow ........................................................................................................ 10 Combustion air flow rate ............................................................................................................ 10 Flue connection.......................................................................................................................... 11 Exhaust gas thermometer .......................................................................................................... 11 Maintenance .............................................................................................................................. 11 Wiring diagrams ......................................................................................................................... 12 Troubleshooting ......................................................................................................................... 15 Explosion drawing / parts list...................................................................................................... 16 Burner dimensions / boiler connecting dimensions.................................................................... 24
E.04.2000 G. 02.06.08
General information
1. General information
An oil-fired system must be installed in compliance with a number of regulations and requirements. It is therefore the duty of the installer to be familiar with all applicable regulations and requirements. Installation, start-up and maintenance must be performed with utmost care. The burner must not be operated in rooms with high levels of air humidity (laundry rooms), dust or corrosive vapours. The universal oil burners are suitable for use with a variety of natural oils and mineralbased oils. On account of their viscosity, these oils are not in conformity with EN 267 for oil burners. The burners are, therefore, not licensable. An inspection to determine suitability for the selected fuel type must be performed by the operator prior to acceptance of the installation. The design and degree of protection of the burner make it suitable for operation in enclosed rooms.
3. Operating instructions
This technical information should be displayed in a visible position in the boiler room as operating instructions. It is essential to write the address of the nearest customer service centre in the operating instructions. Caution ! Improper installation, adjustment, modification, operation or maintenance may result in physical injury or damage to property/equipment. Read the instructions prior to use. This product must be installed in accordance with the applicable regulations (e.g. DIN-VDE).
E.04.2000 G. 02.06.08
Technical specifications
6. Technical specifications
Burner type Technical specifications
Output Oil throughput Compressor output Primary air connection Motor output Heating element Voltage Weight kg 12.5 21 KW kg/h m3/h bar W W
G20
32.0 2.7 4 0.4-0.8 90
G55
51 4.3 6 0.4-0.8 180
G70
69 5.8 8.5 0.45-0.65 180 1100
G100
102 8.6 11.5 0.5-0.8 180
G150
154 13.0 23 0.4-0.8 250
G200
200 16.5 25 0.4-0.8 250
7. Functional description
The fuel is pumped out of the supply tank and into the burner tank. A float switch controls the level inside the burner tank. An additional microswitch serves as a limiter, switching over to fault mode when the tank is overfilled. A thermostat regulates the oil temperature in the burner tank and starts the burner when the set temperature is reached. Thereafter, the automatic oil burner control system controls and monitors the operation of the burner. Fuel is aspirated and finely atomised by a special nozzle using the compressed air flowing through the burner, which is used as primary air for the combustion process. The burner blower supplies the secondary air which is added to the atomised spray at the baffle plate. This ensures full combustion and operational reliability.
Fan wheel
Nozzle
pressure controller
E.04.2000 G. 02.06.08
G55-100
G150-200
7-pin
Oil pump
12.Oil pump
The oil pumps serve as delivery units, pumping oil into the burner tank. The atomisation of the oil is not dependent on the oil pressure. Oil pump SP25 for G20:
6 4
= supply = return = pressure pipe connection = pressure measuring connection = pressure setting
E.04.2000 G. 02.06.08
G55/70/100
G150/200
E.04.2000 G. 02.06.08
Safety and switching functions If a flame failure occurs during operation, the fuel feed shuts off immediately and the system tries a restart, with pre-aeration and retarded ignition. If no flame results, the control box indicates a fault after the safety period expires. A restart takes place in all cases following a mains power failure. The control box shows a fault if the photoelectric cell detects a light source during the pre-aeration time, after the safety time. The control device may only be plugged in or unplugged, if the main switch is in the "OFF" position or if the 7-pin plug connector is disconnected, because the bottom part of the control device carries 230 V. Incidence of external light on the photoresistor or flame detector must be prevented (e.g. through a sight glass or red-hot fireclay lining). Only then is fault-free operation of the installation ensured.
Anlauf mit Flammenbildung (Normalbetrieb) Start with flame formation lvorwrmung Oil preheater Ventilator Ventilator Zndung Ignition Magnetic valve Magnetventil Flame detector Flammenwchter Strlampe Fault indicating lamp
safety period
tv1 Sicherheit ts tn
Betrieb Operation
lvorwrmung Oil preheater Ventilator Ventilator Ignition Zndung Magnetic valve Magnetventil Flame detector Flammenwchter
Fault indicating lamp Strlampe
tv1 Sicherheit ts
Satronic:
tv1 = pre-ignition time + pre-ventilation ts = safety period tn = post-ignition time Post-ventilation after flame cut-off Delay after switching-off fault Photoresistor (photoelectric cell)
TF 834
12 secs. 10 secs. 20 sec. approx. 60 MZ770
E.04.2000 G. 02.06.08
To measure the photocurrent, disconnect the plug unit from the flame failure controller and install the pair of measuring cables* between the plug and socket unit. Both measuring connections should be connected to the measuring instrument. If there is a negative deflection of the measuring instrument, reverse the plug on the measuring instrument lead ! Set the measuring instrument to ampere metering for DC, measuring range up to approx. 200 mA ! Recommended measuring accessories Digital measuring instrument: Art. No. 59-20-50263 * Pair of measuring cables for photocurrent: Art. No. 59-20-50408
16.Adjustment tables
The values given in the tables are only setting values for start-up. The system settings required in each case must be redefined if values such as boiler output, calorific value and altitude deviate. A correction is required in any case (due to the system design). For initial start-up, fill the burner tank up to the oil mark by hand. Caution ! If the oil level is too high, the float switch will switch off the burner. If the oil level is too low, the heating cartridge will become encrusted or damaged.
Burner type
Oil throughput in kg/h Primary air in bar Fuel oil Universal oil Vegetable oil Secondary air (scale on air damper)
G20
2.7
G55
4.3
G70
5.8
G100
8.6
G150
12.6
G200
16.5
The thermostat on the burner tank must be set to between "min." for heating oil EL and 140 C for rapeseed oil, depending on the viscosity of the oil.
E.04.2000 G. 02.06.08
1,0
G20
G5
1 0/
00
G1
2 0/
00
9 10 11 12 13 14 15 16 17 18 kg/h
G20
Setting the combustion air flow rate (2). Ideal values: - Soot index according to Bacharach <1 - O2 = 4 - 5% The CO2 values of a commercially available measuring instrument can only be used for processing the combustion process for heating oil EL. Exhaust gas temperature according to the operating instructions of the heat generator. 2
G55 - G200
10
E.04.2000 G. 02.06.08
Flue connection
21.Maintenance
Depending on the quality of the oil used, we recommend the following maintenance intervals: After more than 3 days downtime: drain off residual water and sludge through the water drain cock in the burner tank,
Monthly: Clean the filter in the supply tank or the unit tank and strainer on the floating suction unit Remove and clean the feed pump filter Remove sludge and residual water from the supply tank or unit tank The quantity can be determined by using water indication paste and a gauging rod Clean the photocell Clean the ignition electrode and baffle plate and blow out the nozzle with compressed air, check the spacing between the ignition electrodes (refer to checking dimensions for ignition electrodes)
Carry out monthly maintenance as described Clean the heating cartridges in the burner tank Clean the ignition electrodes and baffle plate, blow out the nozzle with compressed air and check the spacing between the ignition electrodes Clean the burner tank, supply tank and unit tank thoroughly.
11
Wiring diagrams
22.Wiring diagrams
G20
Boiler control
SP_1-467
Flame detector MZ770 Heating coil 1100 W Ext. fuse Control thermostat Ext. temperature control Ext. safety temperature limiter Ext. status lamp Ext. fault indication lamp Relay Burner motor Ext. operating hours counter Heater power switch Overflow cut-out microswitch Level microswitch (pump solenoid valve) Contact switch Ignition transformer Boiler control connector unit Burner socket unit Single-pole terminal strip Compressed air solenoid valve Pump solenoid valve Grounded conductor
bl br ge gr gr sw rt ws
12
E.04.2000 G. 02.06.08
Boiler control
SP_1-465
Flame detector MZ770 Heating coil 1100 W Ext. fuse Control thermostat Ext. temperature control Ext. safety temperature limiter Ext. status lamp Ext. fault indication lamp Relay Burner motor Ext. operating hours counter Heater power switch Overflow cut-out microswitch Level microswitch (pump solenoid valve) Contact switch Ignition transformer Boiler control connector unit Burner socket unit Single-pole terminal strip Compressed air solenoid valve Pump solenoid valve Grounded conductor
bl br ge gr gr sw rt ws
E.04.2000 G. 02.06.08
13
Boiler control
SP_1-466
Flame detector MZ770 Heating coil 1100 W Ext. fuse Control thermostat Ext. temperature control Ext. safety temperature limiter Ext. status lamp Ext. fault indication lamp Relay Burner motor Ext. operating hours counter Heater power switch Overflow cut-out microswitch Level microswitch (pump solenoid valve) Contact switch Ignition transformer Boiler control connector unit Burner socket unit Single-pole terminal strip Compressed air solenoid valve Pump solenoid valve Grounded conductor
bl br ge gr gr sw rt ws
14
E.04.2000 G. 02.06.08
Troubleshooting
23.Troubleshooting
Observation Cause
Oil not combustible due to sludge and / or water
Remedy
Open the water drain cock on the burner tank, drain off sludge and water or use a highergrade heating oil Refill tank with oil Correct the oil level by draining off oil by means of the water cock (readjust the level control float switch, if necessary) Clean the filter, feed pump filter and lines Check the feed pump solenoid valve and replace if necessary Replace nozzle Strip the feed pump and clean the gear Switch on the heater switch Replace Replace Clean the photocell, replace it or connect it properly Replace Adjust the ignition electrode, replace the ignition transformer if necessary and check the ignition cable Connect and/or open the compressed air and set the pressure Replace Replace Clean or replace the heating cartridge and thermocouple in the burner tank Replace Replace Open the water drain cock on the burner tank, drain off sludge and water or use higher-grade oil Refill tank with oil Replace nozzle Clean feed pump filter Clean oil lines, and insulate tank and oil line Install an additional feed pump Replace filter and clean oil lines Replace Check compressed air and gauge pressure using primary airflow control Troubleshoot the heater and unlock the safety temperature limiter Adjust the level control float Correct the baffle plate setting dimensions Set the primary airflow rate Set the secondary airflow rate at the air control flap Pay attention to sufficiently large ventilation ports
Filter dirty, oil or air lines leaky Faulty feed pump solenoid valve Nozzle dirty or faulty Feed pump blocked No current Motor faulty Thermostat faulty Photocell dirty or not correctly inserted Control unit faulty No ignition
No compressed air Solenoid valve faulty Compressor or air line faulty Burner starts very late Burner starts without pre-ventilating No oil feed Heating cartridge and thermocouple in burner tank encrusted or faulty Solenoid valve sticking in open position Solenoid valve faulty Oil not combustible due to sludge and / or water
Oil supply used up Clogged nozzle Dirty feed pump filter Oil line to tank frozen Supply tank to far away from burner Filter or oil lines dirty Solenoid valve faulty Too much or not enough compressed air Safety temperature limiter is in the safety position because the heater has overheated Microswitch in burner tank cuts out Incorrect baffle plate setting
Nozzle and baffle plate are heavily soiled with oil or soot
Combustion airflow rate too high or too low Boiler room is not sufficiently ventilated
E.04.2000 G. 02.06.08
15
16
E.04.2000 G. 02.06.08
ZBZ_2-147
E.04.2000 G. 02.06.08
17
18
E.04.2000 G. 02.06.08
ZBZ_2-148
Designation Burner pipe Mounting flange seal Mounting flange compl. Diaphragm plate with holder compl. Delavan DA 2 nozzle Ignition electrodes (left + right) Nozzle assembly compl. Ignition cable Nozzle assembly-oil tank connecting tube (part 1) Nozzle assembly-oil tank connecting tube (part 2) Air distributor, compl. preassembled Pressure pipe nipple 6 x 1/8 Seal AL 14 x 10 x 2 Safety valve 1-4 bar Conical nipple AL 13 x 18 x 2 Pressure gauge 0-2.5 bar Air solenoid valve EV 01 Coil M13 for solenoid valve Replacement pressure regulator photoelectric cell MZ 770S Socket unit, 7-pin, with cable Air flap, compl. preassembled Sight glass Cover for sight glass G55 Control unit bottom section S98, 9-pin, compl. Satronic TF 834.3 control unit Ignition transformer Fan wheel 146 x 52 Motor 180 W Metal hose, nom. size 6 Hose nipple R 1/4 x 8LL Oil tank with heating coil, compl. preassembled Drain valve Seal 24 x 16 x 2 Oil tank Heating coil 1100 W Jumo surface-mounting thermostat Twin microswitch Coupling Float Banjo screw R 1/8 Suntec D45B oil pump Pressure pump kit (filter + cover seal) Solenoid valve-oil tank connecting tube Solenoid valve R 1/4 SV04 Coil M20 for solenoid valve Capacitor 5 F
Art. No. 37-10-12112 47-50-12094 47-30-12093 41-30-20849 59-20-50449 47-90-26054 37-30-11391 47-50-10564 37-30-10370 37-30-10371 47-30-24568 47-50-20127 37-50-10788 47-10-22344 37-50-11293 47-10-12121 47-10-11120 59-10-50368 47-30-24594 46-90-10312 47-10-11839 47-30-12096 47-50-12105 47-50-12106 31-90-22664 37-10-11285 47-10-11260 47-10-12104 47-10-12113 47-90-11347 37-50-11348 47-30-26177 47-10-10472 47-50-10516 47-10-24519 47-10-24505 47-10-22805 47-10-10601 37-50-10110 47-10-22420 37-50-10736 47-10-26160 47-20-26510 47-30-26171 36-10-11583 47-10-24686 59-10-50279
VE1) 1 5 1 1 1 1 1 5 1 1 1 5 50 1 50 1 1 1 1 1 1 1 10 10 1 1 1 1 1 1 10 1 2 10 1 1 1 1 10 1 10 1 1 1 1 1 1
19
20
E.04.2000 G. 02.06.08
ZBZ_2-149
E.04.2000 G. 02.06.08
21
22
E.04.2000 G. 02.06.08
E.04.2000 G. 02.06.08
23
25. Burner dimensions / boiler connecting dimensions (all dimensions are in mm)
45
45
M8
d1 k
E 90 104 146
d1 90 104 104/146
CB
Enertech GmbH Brenner und Heizsysteme Adjutantenkamp 18 D-58675 Hemer Telephone +49 (0)2372/965-0 Telefax +49 (0)2372/61240 E-mail: [email protected] Website: http://www.giersch.de
All information in this technical documentation as well as the drawings, photos and technical descriptions placed at your disposal remain our property and may not be duplicated without our written permission given in advance. Subject to alterations.