C9 Engine Brochure

Cat C9
for Lightweight Heavy Duty Performance

ACERT Technology for 2007
285-425 Horsepower
Reliability
Dealer Repair Frequency statistics show Caterpillar heavy duty engines offer outstanding reliability based on initial quality and customer surveys.
Durability
The Cat C9 engine is expected to have a B50 life of 750,000 miles with Cats recommended maintenance.
Fuel Economy
2007 Cat C9 engines are expected to provide up to a 4% improvement in fuel economy over EPA 2004 compliant engines.
Total Owning/Operating Costs

2007 compliant Cat engines are engineered to offer the same reliability and durability, better fuel economy, and similar maintenance costs as EPA 2004 compliant engines for outstanding overall value.
Dealer Support
Cat sets the industry standard for support with 2,500 authorized North American service locations and a 24/7 call center.
Cylinders: In-line 6 Bore/Stroke: 4.53 x 5.87 (115 mm x 149 mm) Displacement: 9.3 L (567 cu in) Weight: 1650 lb (748 kg) Truck and Bus Ratings: 285-350 hp @ 2200 rpm Fire Truck Ratings: 365-425 hp @ 2200/2300 rpm RV Ratings: 400-425 hp @ 2300 rpm Torque: 890-1350 lb-ft @ 1400 rpm
Count on the Cat C9
xpanded horsepower ratings, increased torque ratio options and a new integral brake make the Cat C9 the engine of choice for heavy duty performance in a lightweight package. A new Cat Common Rail Fuel System also optimizes on-highway performance with injection flexibility to meet 2007 emissions standardsas it increases fuel economy by up to 4%.
ADEM A4 enhanced electronics Three times the memory, five times

the processing speed of ADEM 2000 technology
Cat Common Rail Fuel System Engineered and built

by Caterpillar for reliability and durability
Mid-Supported Wet Liner Design Able to be

overhauled for longer lasting performance
Cat Compression Brake Provides braking up to

375 hpoutstanding stopping power for a 9-liter engine
Front and Rear PTO Options The perfect fit

for a variety of applications including construction and utility; pickup and delivery; fire and emergency vehicles; and RVs
Leak-free technology Significantly reduces

leaks to cut downtime and improve reliability
Variable Nozzle Turbocharger Provides

enhanced response and performance
Increased Displacement Provides increased horsepower and torque capability
for Heavy Duty Performance

How do Cat engines with ACERT Technology meet tougher 2007 emissions standards while maintaining top performance and excellent fuel economy? With refinements to the same innovative approach proven successful over millions of miles: using more cool, clean air for more efficient combustion. Still a Systems Solution
The systems solution of ACERT Technology, a proven success, hasnt changed for 2007. Its four basic systems of Air Management, Precision Combustion, Advanced Electronics and Effective Aftertreatment are still the building blocks for reduced emissions, powerful performance and outstanding fuel economy.
New Clean Gas Induction

Clean Gas Induction (CGI) is a proprietary ACERT Technology process that draws off a small amount of non-combustible gas after it has passed through the engines aftertreatment system. The gas is then cooled, blended with more incoming cool, clean air and returned to the combustion chamber. Since it has passed through the diesel particulate filter, most contaminants have been removed before the gas re-enters the intake system.
The CGI process through the DPF

NOx, H2O, CO2 back to engine
PM, NOx, CO2, HC
Filter Diesel Particulate Filter / Muffler
NOx, H2O, CO2 to exhaust
The CGI process filters and cools exhaust before re-routing it to the engine.
Cat Designed InjectionTechnology Clean Gas Induction
Precision Combustion
Air Management
Variable Nozzle Turbocharger
The CGI advantage is clear. It recycles cool, clean air, which is key to good fuel economy, reliability and durability.
New Diesel Particulate Filter
ACERT Technology Systems Solution
Advanced Electronics
Electronic Control Module System Integration
Effective Aftertreatment
Diesel Particulate Filter Cat Regeneration System
But 2007 emissions regulations require diesels to emit lower levels of oxides of nitrogen (NOx) and particulates. Thats why Cat has added two new enhancements: Clean Gas Induction and a Cat Diesel Particulate Filter featuring its own Cat Regeneration System (CRS).
For 2007, all engines require a diesel particulate filter (DPF) to further reduce emissions of hydrocarbons and other contaminants. But the Cat manufactured DPF is designed for self-regeneration under all conditions. When the electronic control module detects soot buildup, the Cat Regeneration System (CRS) activates. CRS works automatically, using only the precise amount of fuel necessary to oxidize soot. With CRS, no driver action is required for regeneration. Ash that collects in the Cat DPF can be cleared with a special removal tool.
in a Lightweight Package.
Horsepower Ratings for Every Application
Cat C9 2007 Compliant EPA Ratings
Advertised Horsepower 285 MTB 335 MTB 335 350 365 FT 400 FT 400 RV 425 FT 425 RV 425 RV
MTB Mass Transit Bus FT Fire Truck RV Recreational Vehicle
Gearing Considerations
The C9 engine offers a wide operating range and high torque rise for compatibility with a wide range of transmissions. For best performance, trucks should be geared to achieve the appropriate balance between startability and desired road speed, and drivers should follow Gear Fast, Run Slow techniques. For the best balance of performance and economy, spec axle ratios and tire sizes according to the following:
Maximum Horsepower 285 350 350 365 365 400 400 425 425 425
Peak Torque lb-ft 890 1150 1150 1250 1250 1250 1250 1250 1250 1350
Governed Speed RPM 2200 2200 2200 2200 2200 2300 2300 2300 2300 2300
60,000 lb GCW or less

1150 lb-ft: 1650 rpm @ 65 mph (105 km/h) 1250 lb-ft and above: 1600 rpm @ 65 mph (105 km/h)
To optimize your trucks performance characteristics, the minimum startability requirements are 10% for pickup and delivery, 14% for line haul, 20% for on/off-highway and 25% for off-highway. At peak torque rpm in top gear, the recommended gradeability is 1.8% (1.5% minimum). At cruise speed in top gear, 1.0% is the ideal gradeability. A computerized specing tool called Design Pro 2.0, offered by your Caterpillar dealer or authorized truck dealer, calculates the effects that various driveline components such as transmissions, axles and tires have on engine operation. This analysis allows you to test various driveline specifications to find the one best suited for your application and fuel economy requirements.
Genuine Network. Genuine Value.

24-Hour Coast-to-Coast Support
Count on the Cat dealer and truck dealer network of more than 2,500 authorized locations for convenient access to genuine Cat parts and service across North America. Our industry-leading support even includes the Caterpillar On-Highway Engine Call Center, where technicians are available 24 hours a day, seven days a week to answer technical questions, direct you to a dealer or help arrange on-the-road assistance. Just dial 1-800-447-4986 or send an email to [email protected].
Peace of Mind Mile After Mile

The standard warranty* for Cat C9 on-highway engines is 24 months. Extended Service Coverage (ESC)* is an optional repair cost protection plan for owners of all on-highway trucks powered by Cat truck engines including engines with ACERT Technology. The coverage pays 100% of parts and labor charges for any covered failures caused by defects in materials or workmanship under normal use and service.
*See your dealer for full details and conditions.
Delivering Excellence
Caterpillar has earned the J.D. Power and Associates award for Highest in Customer Satisfaction with Vocational Heavy Duty Diesel Engines six times. No other engine manufacturer has ever received this satisfaction award not even once.
Caterpillar C-12 received the highest numerical score in the proprietary J.D. Power and Associates 2000-2003, 2005-2006 Heavy Duty Truck Engine/ Transmission Customer Satisfaction Study. SM 2006 study based on 2,529 total telephone interviews measuring opinions of principal maintainers (owner/ operators and fleet managers) of Class 8 heavy duty trucks. Proprietary study results are based on experiences and perceptions of principal maintainers surveyed in April-June 2006. Your experiences may vary. Visit jdpower.com
Caterpillar 2007. All rights reserved. CAT, CATERPILLAR, their respective logos, ACERT, Caterpillar Yellow and the POWER EDGE trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. LEDT7015-01

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Cat C9

for Lightweight Heavy Duty Performance

Total Owning/Operating Costs

Count on the Cat C9

ADEM A4 enhanced electronics Three times the memory, five times

Cat Common Rail Fuel System Engineered and built

Mid-Supported Wet Liner Design Able to be

Cat Compression Brake Provides braking up to

Front and Rear PTO Options The perfect fit

Leak-free technology Significantly reduces

Variable Nozzle Turbocharger Provides

Increased Displacement Provides increased horsepower and torque capability

for Heavy Duty Performance

New Clean Gas Induction

The CGI process through the DPF

PM, NOx, CO2, HC

Filter Diesel Particulate Filter / Muffler

NOx, H2O, CO2 to exhaust

Cat Designed InjectionTechnology Clean Gas Induction

New Diesel Particulate Filter

ACERT Technology Systems Solution

60,000 lb GCW or less

Genuine Network. Genuine Value.

Peace of Mind Mile After Mile

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