Hohner Katalog 2009 Englisch

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Encoder 2009

Absolut Single and Multiturn Inkremental Parallel SSI InterBus-S CAN CANopen Profibus-DP and DeviceNet

Yor Partner for Standard and Special Designs Precise, Reliable and Fast

Absolute Shaft Encoder

Absolute Encoder with fieldbus interface

Incremental Shaft Encoder

Explosion-proof encoder EEx d IIC T6 / PTB 03 ATEX 1163


absolut / incremental

Special Designs

Contents
Incremental Shaft Encoders General Description Solid Shaft Encoder Page Page Page Page Page Page 2 6 8 10 12 22

AWI 40 AWI 58 AWI 58 H A WI 90 PA 02 SWI 58 HWI 40 HWI 80 HW 103 II

Plug Shaft Encoder Hollow Shaft Encoder

Page 14 Page 16 Page 18 Page 20 Page 24 Page 28 Page 30 - 39 Page 50 Page 56

Absolute Shaft Encoders General Description Singletur n r Vollwellengeber

AWA 58 BC 58 AWA 90 70 140

Outputs (parallel) (parallel, SSI) (parallel)

Hollow Shaft Encoders

HWA 58 HWA 103

(parallel, SSI) (parallel, SSI) Outputs (parallel, SSI,)

Page 52 Page 54

Multiturn Vollwellengeber

BC58 BC58 BC58 BC58

Page 32 + 33

(DeviceNet, CAN, CANopen) Page 38 + 39 (Interbus - S Profil K3) Page 37 (Profibus DP) Page 36

ExEncoder in Design EEx d IIC T6 Incremental Shaft Encoder Absolute Shaft Encoder Dimensions High-Grade Steel Encoders Tyo of Connection Accessories

AWI 70 Ex / HWI 70 Ex AWA 70 Ex / HWA 70 Ex

Page 48 Page 50 Page 52 Page 53 Page.54 Page 55 Page 55 Page 55 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60

Measuring Wheels Coupling Rack Pinion Flanges

Mounting/Installations Tips EC Declaration of Conformity General Terms of Sale Notiz

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Incremental Shaft Encoders


General Descrition Incremental shaft encoders are sensors to detect rotational movements. The divison delivered by a measuring body (round disk with light and dark fields, also called increments) is converted into a proportional number of electronic pulses by an optoelectronic scanner.

The number of output pulses is a measure for the angle of rotation of the shaft encoder. Angles, paths or speeds can then be measured by the subsequent electronic equipment installed by the user. Various signal outputs and output cicuits are available for adaptation to the particular control systems being used.

Signal Outputs: A B 0
Standard
//

Two square pulse trains offset by 90 el,, with channel A lagging in clockwise rotation. Reference pulse 0 once per revolution. Random in position and length. Linked with RS 422.
All channels can be inverted.

RS 422

All output signals measured against GND!

Pulse and Phase Tolenrances:


Pulse Tolerance Period of division ti U
Channekl A

Phase Tolerance

tp el
180 360 180

Channel B

el
90 360

ti : tp

180el : 180el 10%

90el 10%

Calculation of Permissible Speed: n


u (min

x 60 pulse number

fmax (Hz)

Warning: Do not disregard the permissible mechanical speed !

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Power Supply: UB = 5V DC 5% UB = 11V. . . .24V DC +20% Residual ripple = 5% von UB The power supply limits including residual ripple may be exceeded because otherwise malfunctions can occur or the device could be destroyed.

Output Circuits: 0 Darlington Driver ULN 2003 or similar max. 40mA per channel short circuit-proof

NPN (current Sink)

Push-Pull max. 30mA / or 100mA per channel short circuit-proof

Push-Pull

TTL Line Driver 75114 or similar.

Line Driver

TTL max. 1,6mA per channel (1 TTL-load)


TTL

Driver by I/0 Norm RS 422 AM 26 LS 31 C DS 26 C 31 C or similar.

RS 422

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Incremental Shaft Encoders Alarm Output


Output Circuits
Encoder Alarm I - 5 mA +UB Pull-Up

Techniical Data Output Output NPN - open collector 5 mA/24 V with UB = 5 VDC 5 mA/32 V with UB = 10...30 VDC Output active (failure condition): L - 0,7 VDC Output inactive: highohmic (if necessary :get H -level by an external pull-up resitor) 20 ms

load

max.

Output Level Malfunction indication time

Function The rotary encoders are equipped with an electronic monitoring system which reports malfunction via a separate alam output. The alam output can be used for selecting an optical display (LED; for cicuit; see above) or the control system (SPC or similar). Moreover the alam output of serveral encoders can be interconnected to a common "system alam" by means of a parallel connection. The following malfunctions are indicated: Category I - damaged disks - defective LED - contamination Category I malfunctions cannot be corrected: the encoder must be replaced. Category II malfunctions are detected by means of a thermal monitoring unit in the electronic systems. The alam message is cleared after the cause of temerature increase has been removed. Category III malfunctions indicate insufficient supply voltage. Also included in the category are transients in the supply voltage, e.g. due to electrostatic discharge, which may distort the output siganls. This is corrected by: - readjustment to the correct voltage - eliminating the cause of disturbance, i.e. by careful arrangemant of the cables. Category II - overtemperature - overload (eg) due.to.short.cicuit Category III - voltage range 1 VDC < U < 4 VDC - voltage drop on the supply.lines

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Cable length at AWI 58 H

Output RS 422 (R)

depending on voltage and frequency (at 25C): length RS 422 10 m 5 VDC, 300 kHz 50 m 5 VDC, 300 kHz 100 m 5 VDC, 300 kHz

Output Push pull (K)

depending on voltage and frequency (bei 25C): length Push-pull (K) 5 VDC, 10 mA 10 m 300 kHz

50 m

100 m

Push-pull (K) 10...30 VDC, 30 mA 12 VDC, 200 kHz 24 VDC, 200 kHz 30 VDC, 200 kHz 12 VDC, 200 kHz 24 VDC, 200 kHz 30 VDC, 100 kHz 12 VDC, 200 kHz 24 VDC, 100 kHz 30 VDC, 50 kHz

Output Push-pull antivalent (I)

depending on voltage and frequency (bei 25C): length Push-pull antivalent 10 m 12 VDC, 200 kHz 24 VDC, 200 kHz 30 VDC, 200 kHz 50 m 12 VDC, 200 kHz 24 VDC, 50 kHz 30 VDC, 25 kHz 100 m 12 VDC, 150 kHz 24 VDC, 25 kHz 30 VDC, 12 kHz

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Incremental Shaft Encoders

AWI 40
Incremental shaft encoder for simple industrial applications. Easy single- hole mounting. Small in size and with high enclosure Also available in high-grade steel.

Illustartion shows standard enclosure. See page 52 for high-grade steel version.

Electrical Spezifications: Max. pulse frequency: Permissible temp. range: Power supply: Max. current consumption: Max. fan-out: Residual ripple: 25 kHz -20. . . .+60C 1 1V. . . .24V DC +15% - 80 mA (without load) 30mA (per channel) max. 5% UB

Mechanical Spezifications: Flange/Enclosure: Shaft: Shaft seal: Bearing: Weight: System of protection: Max. speed: Torque: Max. shaft load: Aluminium Stainless steel Oil/Saltwater-resistant Deep groove ball bearing ca. 0,3 kg IP 65 6000 U/min ca. 3 Ncm axial 5 N radial 5 N

Power supply: 5V DC 5% Max. current consumption: - 40mA Max. fan-out: 30mA (per channel)

Mechanical Dimensions:
ca. 78 10 9 17,5 34 17 40

M 18x1 6 *)

5,5

PG 7 *) Toleranz = j 6

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Output Circuits:

Push-pull

TTL

Order no.:

Signal Outputs: A B 0
Standard

Toleranzen (bat 25 kHz):

Two square pulse trains offet by 90el,, with channel A lagging in clockwise rotation. Reference pulse 0 once per revolution, linked with channel A and B.
C-Version 0-Impuls beliebig All channels can also be inverted.

Phase offset: 90 20 el Pulse duty factor: 180:180 18 el

Pin configuration:
Typ of connection00 (Color code acc. DIN 47100) ,, 00 (Color code acc.h DIN 47100) ,, 01 ,, 01 ,, 08, 09 ,, 10, 11 GND White White Black Black 1 1 + UB Brown Brown Blue Blue 2 2 A Green Green Brown Brown 3 3 B Yellow Yellow Beige Beige 4 4 A Grey Yellow (5) (5) B Pink Green (6) 0 Grey Blue Yellow Pink 5 5 0 Red Violet 6

Order No.:

AWI 40
Enclosure Shaft Signal Output
1=A 2 = A,B 3 = A,B,0 4 = A,A 5 = A,B / A,B 6 = A,B,0 / A,B,0 7 = A,0 8 = A,0 / A,0 9 = A,B,0,0

06

Pulse no. 1. . . . 500


(higher pulse numbers of request)

C with declaration of conformity


(pulse numbers on request)

Position of Connection/Typ of connection


(see page 63) Standard: A = axial : High- grade steel: A = axial : 00, 01 00, 01, 08, 09, 10, 11

Output Circuit
1 = Push-pullt 30mA 3 = TTL

S = Standard 06 = 6 mm E = High-grade steel

(matching plug with ready made cable upon request)

See page 55 / 56 for mechanical accessories

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Incremental Shaft Encoders

AWI 58
Incremental shaft encoder with with high enclosure protection. Compact in size, it meets the highest of industrial demands and attains international standard. Also available in high-grade steel for exremely aggressive ambient conditions.

Electrical Specifications: Max.pulse frequency: Permissible temp.range : Power supply: Max.current consumption: Max. fan-out: Residual ripple: Power supply: Max.current consumption: 50 kHz -20. . . .+ 60C 11V. . . .24V DC +20% - 80mA (whithout load) 30mA (per channel) max. 5% UB 5V DC 5% - 80mA

Mechanical Specifications: Flange: Enclosure: Shaft: Shaft seal: Bearing: Weight: System of protection: : Max. speed: Torquet: Max.shaft load: Aluminium Zinc diecasting Stainless steel Oil/Saltwater-resistant Deep groove ball bearing ca. 0,4 kg IP 65 6000 U/min ca. 3 Ncm axial 15 N radial 30 N

(- 150 mA with Line Driver 75114 or similar.)

Mechanical Dimensions:
16 PG 7

A 6 mm 8 mm 10 mm 12 mm 6,35 mm 9,52 mm

B 10 mm 20 mm 20 mm 25 mm 10 mm 20 mm

C 9,5 mm 15 mm 15 mm 20 mm 9,5 mm 15 mm

C 36 31,75 A *) ca. 61 58 48

46

6 x M3

6x

60

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Output Circuits:

Push-pull

Line Driver

TTL

RS 422

Order no.:

Signal Outputs: A B 0
Standard
//

Two square pulse trains offset by 90 el, with channel A lagging in clockwise rotation. Reference pulse 0 once per revolution. Random in position and length.Linked with RS 422.
All channels can also be incerted.

RS 422

Pin configuration:
C o n n e c t i o n 00 (Color code acc. DIN 47100) ,, 00 (Color code acc. DIN 47100) ,, 01 ,, 01 ,, 05 ,, 08, 09 ,, 10, 11 ,, 12 ,, 52 GND White White Black Black 1 1 1 1 A + UB Brown Brown Blue Blue 2 2 2 2 B A Green Green Brown Brown 3 3 3 3 C B Yellow Yellow Beige Beige 4 4 4 4 D A Grey Yellow (5) (5) 5 E B Pink Green 0 Grey Blue Yellow Pink 5 5 7 G 0 Red Violet

(6) 6 F

6 8

Order No.:

AWI 58
Enclosure Shaft Signal Output
1=A 2 = A,B 3 = A,B,0 4 = A,A 5 = A,B / A,B 6 = A,B,0 / A,B,0 7 = A,0 8 = A,0 / A,0 9 = A,B,0,0

Pulse no. 1. . . .2500

Position of Connection/Typ of Connection Output Circuit


(see page 41) Standard: R = radial : 00, 01, 05, 08, A = axial : Hight-grade steel: (matching plug with ready made cable upon request) 09, 10, 11, 12, 52 00, 01, 05, 12 1 = Push-pull 30mA 2 = TTL Line Driver 75114 o.. 3 = TTL 6 = RS 422 7 = UB 24V DC- Output . 5V TTL 8 = Push-pull 100mA 9 = UB 24V DC Output. RS 422

S = Standard 06 = 6 mm E =High-grade steel 08 = 8 mm 10 = 10 mm 12 = 12 mm (IP 54) 56 = 6,35 mm 59 = 9,52 mm

mech. Zubehr siehe Seite 55/56

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Incremental Shaft Encoders

AWI 58 H
Incremental shaft encoder Protection: IP 65 max. 10000 Pulses per revolution Frequency: 200 kHz / Output Push Pull 300 kHz / Output RS 422

Pulse per revolution:

AWI 58 H

2500 / 3000 / 3400 / 3480 / 3600 / 3750 / 3925 / 3958 / 3968 / 4000 / 4096 / 4445 / 4800 / 5000 / 5400 / 6000 / 6875 / 7200 / 7680 / 7854 / 8000 / 8192 / 9000 / 10000

Mechanical Dimensions:
Synchro flange, 58 mm Cable, axial/radial 12 Pin plug, axial/radial

L 1 max: = 57,5 mm L 2 max: = 56 mm Clamp flange, 58 mm Cable, axial/radial

12 Pin plug, axial/radial

L 1 max: = 57,5 mm L 2 max: = 56 mm

10

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Electrical Spezifications:
Declaration of confirmity: DIN VDE 0160 Power supply: Current consumption : Output circuits: RS 422 + Alarm (R): 5 VDC 10% oder 10....30 VDC1) Push Pull (K, I): 10....30 VDC1) 40 mA (5 VDC), 60 mA (10 VDC), 30 mA (24 VDC) RS 422 (R): Push Pull (K): Push Pullt inverse (I): A, B, N, A, B, N, Alarm A, B, N, Alarm A, B, N, A, B, N, Alarm

Mechanical Specifications:
6 mm / 10 mm 10 mm radial 60 N / axial 40 N 6 mm radial 40 N / axial 20 N Operating speed: 10000 min-1 Operating torquet: - 0,5 Ncm (IP 65) Inertia moment of rotor: Synchro flange ca. 14 gcm2 Clamp flange ca. 20 gcm2 Protective system:(EN 60529): IP 65 Operating temparature: AWI 58 H: 10....+70 C Storage temperature: AWI 58 H: 25....+85 C Vibration resistance (IEC 68-2-6): 100 m/s2 (10....2000 Hz) Thermal shock resistance(IEC 68-2-27): 1000 m/s2 (6 ms) Connection: 1,5 m Cable or connector Enclosure: Aluminium 58 mm Flange: S = Synchro flange, K = Clamp flange Wight: ca. 360 g Shaft: Shaft load cacapity:

Connections Cable TPE:


Cablel TPE (F) Color brown/green blue brown green grey pink red black white/green violet Output RS 422 (R) 5/10....30 VDC= Sense VCC Channell Channel A Channel B Channel B Channel N Channel N GND Alarm GND Alarm Channel N Channel B Channel A l Push,Pull (K) 10....30 VDC= Push,Pull inverset (I) 10....30 VDC= Sense VCC Channel A Channel A Channel B Channel B Channel N Channell N GND Alarm

Flange connector 12pole (clockwise)


Pin 1 2 3 4 5 6 7 8 9 10 11 12 RS 422 + Alarm (R) Channel B Sense VCC Channel N Channel N Channel A Channel A Alarm Channel B N.C.* GND N.C. 5/10....30 VDC= Push,Pull (K) N.C. N.C. Channel N N.C. Channel A N.C. Alarm Channel B N.C.* GND N.C. 10....30 VDC= Push,Pullt inverse (I) Channel B Sense VCC Channel N Channel N Channel A Channel A Alarm Channel B N.C.* GND N.C. 10....30 VDC=

* shield by cable with connector

Order No:

AWI 58 H
Version
0 = Standard

0 /
Flange
S = Synchro flange K = Clamp flange

4
Protection
4 = IP 65

Pulse per revolution Supply voltage


2 500 at 10 000 A = 5 VDC E = 10 .... 30 VDC

Shaft
1 = 6 mm (S) 2 = 10 mm (K)

Output Circuit

Art of Connection

K = Push Pullt, D= Flange connector 12pole. short circuit proof 1) radial / clockwise I = Push Pull, F = TPE-Cable, radial inverset 1) R = RS 422+Alarm 2) See page 55/56 for mechanical accessories

1) 2)

Supply voltage 10 .... 30 VDC Supply voltage 5 VDC

(matching plug with ready made cable upon request)

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11

Incremental Shaft Encoder

AWI 90
Due to its size, the incremental shaft meets the highest of mechanical demands. It is used wherever higt mechanical stresses are likely.

Naturally also available in high-grade steel.


Illustration shows standard enclosure. See page 52 for high-grade steel version.

Electrical Specifications: Max. pulse frequency: Permissible temp. range: Power supply: Max.current consumption: Max.fan-out: Residual ripple: Power supply: Max. current consumption: 100 kHz -20. . . .+60C 11V. . . .24V DC +20% < 80mA (without load) 30 mA (per channel) max. 5% UB 5V DC 5% < 80mA

Mechanical Specification: Flange: Enclosure: Shaft: Shaft seal: Bearing: Weight: System of protection: Max.speed T orque: Max. shaft load: Aluminium Sheetsteel,powdercoated Staniless steel Oil/Saltwater-resistant Deep groove ball bearing ca. 1.2 Kg IP 65 6000 U/min ca. 5 Ncm Axial 30 N Radial 50 N

(- 150 mA bei Line Driver 75114 or similar)

Mechanical Dimensions:
ca. 140 25 5 10 79 2,5

90 80 40 12 *) 3 16

fr Pafeder A4x4x16 DIN 6885

*) = h 6

3xM6

60

12

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x1

20

PG 13,5

Output Circuits:

NPN (Current Sink)

Push-Pull

Line Driver

TTL

RS 422

Bestellbez.:

Signal Outputs: A B 0
Standard
//

Two square pulse trains offset by 90 el, with channel A lagging in clockwise rotation. Reference pulse 0 once per revolution. Rodom in position and length. Linked with RS 422.
All channels can also be inverted

RS 422

Pin Configuration:
Type of connection ,, ,, ,, ,, ,, ,, ,, ,, 00 (Colour code acc. DIN 47100) 00 (Colour code acc. DIN 47100) 01 01 02, 03 05 08, 09 10, 11 12 GND White White Black Black 1 1 1 1 1 + UB Brown Brown Blue Blue 2 2 2 2 2 A Green Green Brown Brown 3 3 3 3 3 B Yellow Yellow Beige Beige 4 4 4 4 4 A Grey Yellow 5 B Pnk Green 6 0 Grey Blue Yellow Pink 7 5 5 7 0 Red Violet

(5) 5

(6) 6

6 8

Order No.:

AWI 90
Enclosure Shaft Signal Output
1=A 2 = A,B 3 = A,B,0 4 = A,A 5 = A,B / A,B 6 = A,B,0 / A,B,0 7 = A,0 8 = A,0 / A,0 9 = A,B,0,0

12
Position of Connection/ Type of Connection
(see page 41 Standard: A = axial : R = radial : 00, 01, 08, 09, 10, 11, 12 High-grade steel A= Axial : 00, 01, 12 00, 01, 02, 03, 05, 08, 09, 10, 11, 12

Pulse no. 1. . . .5000

Output Circuit
0 = NPN ( Current Sink) 1 = Push-Pull / 30 mA 2 = TTL Line Driver 75114 or similar 3 = TTL 6 = RS 422 7 = Power Supply 24V DC Output 5V TTL 8 = Push- Pull/ 100mA 9 = Power Supply 24V DC Output. RS 422

S = Standard 12 = 12 mm E = High-garde steel

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www.hohner-elektrotechnik.de
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13

Incremental Shaft Encoders

SWI 58
Incremental shaft encoder with plug shaft of direct assembly onto existing shafts.

Electrical Specifications: Max. impulse frequency: Permissible temp. range: 50 kHz -20. . . .+60C

Mechanical Specifications: Flange: Casing: Shaft: Bearing: Weight: System of protection: Max. speed: Torque: Max. shaft load: Aluminium Zinc diecasting Stainless steel deep groove ball bearing ca. 0,4 kg IP 54 6000 U/min ca. 5 Ncm axial 100 N radial 100 N

Supply voltage :: 11V. . . .24V DC +20% Max. current consumption: - 80mA (without load) Max. fan-out: 30mA (per channell) Residual ripple: max. 5% UB Supply voltage: Max. current consumtion: 5V DC 5% - 80mA

(- 150 mA for line driver 75114 or similar)

Mechanical Dimensions:
53,5 11,20 da21.00 a 24.00 X: 10,00

M4

22,00

2xM3

X H6

35,00

22,00

41,5

58,00

14

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32,00

30,50

Output Circuit:

Push Pull

Line Driver

TTL

RS 422

Order No.:

Signal Outputs: A B 0
Standard
//

Two rectangular pulse sequences displaced at right-angles, whereby channel A lags behind in a clockwise rotation. Reference impulse 0 once per revolution. Random position or length. Linked with RS 422.
All channels can also be operated in an inverted mode.

RS 422

Pin configuration:
Typ of connection ,, ,, ,, ,, ,, ,, ,, ,, 00 (Color code acc. DIN 47100) 00 (Color code acc. DIN 47100) 01 01 05 08, 09 10, 11 12 52 GND white white black black 1 1 1 1 A + UB brown brown blue blue 2 2 2 2 B A geen green brown brown 3 3 3 3 C B yellow yellow beige beige 4 4 4 4 D A grey yellow (5) (5) 5 E B pink geen 0 grey blue yellow pink 5 5 7 G 0 red violet

(6) 6 F

6 8

Order No:

SWI 58
Enclosure
S = Standard

Pulse of revolution
(higher no. of impulses upon request)

Shaft
10 = 10 mm 12 = 12 mm 15 = 15 mm

Signal Output
1=A 2 = A,B 3 = A,B,0 4 = A,A 5 = A,B / A,B 6 = A,B,0 / A,B,0 7 = A,0 8 = A,0 / A,0 9 = A,B,0,0

Position of connection / Typ of connection


(see page 63) Standard: R = radial : 00, 01, 05, A = axial : 08, 09, 10, 11, 12, 52 05

Output circuit
1 = Push Pull 30mA 2 = TTL Line Driver 75114 o.. 3 = TTL 6 = RS 422 7 = UB 24V DC-Output. 5V TTL 8 = Push Pull 100mA 9 = UB 24V DC-Output. RS 422

(matching plug with redy made cable upon request)

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15

Incremental Shaft Encoders

HWI 40
Incremental shaft encoder with 6 mm hollow shaft for direct mounting on existing shafts. An inexpensive encoder for simple industrial applications.

Electrical Specifications: Max. pulse frequency: Permissible temp. range: Supply voltage: Max. current consumption: Max. fan-out: Residual ripple: 25 kHz -20. . . .+60C 11V. . . .24V DC +15% 40 mA (without load) 30mA (per channell) max. 5% UB

Mechanical Specifications: Flange/Enclosure: Shaft: Bearing: Weight: System of protection: Max. speed: Torque: Aluminium Stainless steel Deep groove ball bearing ca. 0,1 kg IP 54 6000 U/min ca. 1 Ncm

Supply voltage: 5V DC 5% Max. current consumption: 40mA Max. fan-out: 30mA (per channel)

Mechanical Dimensions:

26

1 6

6 *)

30

13

17.5

2.5

*) Toleranz = H 7

22

15

4 1 20.5 2 15

2 H7 3

2 x M 2,5

16

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40

Output Circuits:

Push Pull

TTL

RS 422 - kompatibel

Order no.:

Signal Outputs: A B 0
Standard

Two square pulse trains offset by 90 el, with channel A lagging in clockwise raotation. Reference pulse 0 once per revolution. Random in position and length.
All channels can also be inverted

Pin configuration:
Typ of connection ,, ,, ,, 00 00 01 01
(Color code acc. DIN 47100) (Color code acc. DIN 47100)

GND white white black black

+ UB brown brown blue blue

A green green brown brown

B yellow yellow beige beige

A grey yellow

B pink green

0 grey blue yellow pink

0 red violet

Order No:

HWI 40 S
Enclosure
S = Standard

06
Catch

1R01
Position of connection / Typ of connection
(see page 63) Standard: R = radial: 00, 01

Pulse no 4, 10, 30, 32, 36, 100;


other on request

Shaft
06 = 6 mm

Signal Output
1=A 2 = A,B 3 = A,B,0 4 = A,A 5 = A,B / A,B 6 = A,B,0 / A,B,0 7 = A,0 8 = A,0 / A,0 9 = A,B,0,0

Output Circuit
1 = Push Pull 30mA 3 = TTL 6 = RS 422 compatibe

1 = Sud screws

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17

Incremental Shaft Encoder

HWI 80
Incremental hollow shaft encoder for direct mounting on existing shafts of 6 - 12 mm diameter. Its flat shape gives the designer considerably more room to work with. Also available in high-grade steel.

Electrical Specification: Max. pulse frequency: Permissible temp. range: Power supply: Max. current consumption: Max. fan-out: Residual ripple: Power supply: Max. current consumption: 50 kHz -20. . . .+60C 11V. . . .24V DC +20% - 80mA (without load) 30mA (per channell) max. 5% UB 5V DC 5% - 80mA

Mechanical Spezification: Flange/Enclosure: Hollow shaft: Shaft seal: Bearing: Weight: System of protection: Max. speed: Torque: Aluminium Staniless steel Oil/Saltwter-resisant Deep groove ball bearing ca. 0,5 kg IP 65 6000 U/min ca. 10 Ncm

Mechanical Dimensions:

16

PG 13,5

ca. 115

80 50 24 X *)

6 2

40

18

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3x
3xM4

*) H 7

65

Output Circuits:

Push-Pull

TTL

RS 422

Order no.:

Signal Outputs: A B 0
Standard
//

Two square pulse trains offset by 90 el, with channel A lagging in clockwise rotation. Reference pulse O once per revolution. Random in position and length. Linked with RS 422.
All channels can also be inverted.

RS 422

Pin Configuration:
(Color code acc Connection00 DIN 47100) ,, 00 (Color code acc DIN 47100) ,, 01 ,, 01 ,, 07 ,, 12, 54

GND white white black black 1 1

+ UB brown bown blue bue 2 2

A green green brown brown 3 3

B yellow yellow beige beige 4 4

A gray yellow (5) 5

B pink green (6) 6

0 gray blue yellow pink 5 7

0 red violet 6 8

Order No:

HWI 80
Enclosure
S = Standard E = High-grade steel

R
Catch
1 = Stud screws 2 = Coupling

Pulse no. 1. . . .2500

Shaft
06 = 6 mm 07 = 7 mm 08 = 8 mm 09 = 9 mm 10 = 10 mm 11 = 11 mm 12 = 12 mm 59 = 9,52 mm

Sinal Output
1=A 2 = A,B 3 = A,B,0 4 = A,A 5 = A,B / A,B 6 = A,B,0 / A,B,0 7 = A,0 8 = A,0 / A,0 9 = A,B,0,0

Pos. of Connection/Typ of Connection


Standard: R = radial: 00, 01, 07, 12, 54

Output Circuit
1 = Push Pull 30mA 3 = TTL 6 = RS 422 7 = Power supply 24V DC- Output 5V TTL 8 = Push Pull 100mA 9 = Power supply 24V DC- Output RS 422

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19

Incremental Shaft Encoders

HWI 103
Robust incremental hollow shaft encoder for direct mounting on existing shafts of 12-25,4 mm in diameter. This encoder simultaneously features the advantage of requiring little space while meeting the highst of machanical demands.

Electrical Specifications: Max. pulse frequency : 50 kHz Permissible temp. range: -20. . . .+60C Supply voltage: 11V. . . .24V DC +20% Max. current consumption: - 80mA (without load) Max. fan-out: 30mA (per channell) Residual ripple: max. 5% UB Supply voltage: 5V DC 5% Max. current consumption: - 80mA

Mechaical Specifications: Flange /Enclosure: Hollow Shaft: Shaft seal: Bearing: Weight: System of protection: Max. speed: Torque: Aluminium Stainless steel Oil/Saltwater-resistant Deep groove ball bearing ca. 0,8 kg IP 65 6000 U/min ca. 15 Ncm at 25 C ca. 50 Ncm at 20 C

Mechanical Dimensions: Mounting clip see page 64


PG 13,5

16

3xM4

ca. 138 103 60 42 X *)

*) Toleranz = H 7

M4 6 2 42 51,5

0 12

95

20

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Output Circuits:

Push Pull

TTL

RS 422

Order no.:

Signal Outputs: A B 0
Standard
//

Two square pulse trains offset by 90 el, with channel A lagging in clockwise rotation.. Reference pulse 0 once per revolution. Random in position and length. Linked with RS 422.
All channels can also be inverted.

RS 422

Pin configuration:
Typ of connection 00 Color code acc. DIN 47100) ,, 00 (Color code acc. DIN 47100) ,, 01 ,, 01 ,, 07 ,, 12, 54 GND white white black black 1 1 + UB brown brown blue blue 2 2 A green green brown brown 3 3 B yellow yellow beige beige 4 4 A grey yellow (5) 5 B pink green (6) 6 0 grey blue yellow pink 5 7 0 rot violett 6 8

Order No:

HWI 103 S
Enclosure Shaft Signal Output
1=A 2 = A,B 3 = A,B,0 4 = A,A 5 = A,B / A,B 6 = A,B,0 / A,B,0 7 = A,0 8 = A,0 / A,0 9 = A,B,0,0

1R
Catsch Position of connection /Type of connection
(see page 63) Standard: R = radial: 00, 01, 07, 12, 54 matching plug with redy made cable upon request

Pulse no. 1. . . .2500

Output Circuit
1 = Push Pull 30mA 3 = TTL 6 = RS 422 7 = UB 24V DC-Output. 5V TTL 8 = Push Pull 100mA 9 = UB 24V DC-Output. RS 422

S=Standard E=High-grade steel 12 = 12 mm 14 = 14 mm 15 = 15 mm 16 = 16 mm 18 = 18 mm 19 = 19 mm 20 = 20 mm 22 = 22 mm 24 = 24 mm 25 = 25 mm 75 = 25,4 mm

1 = Stud screws

see page 56 for mechanical accessories

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21

Incremental Shaft Encoders

PA 02
Incremental shaft encoder with 12 mm shaft. Special merits: robost construction and low toque.

Electrical Specifications: Max. pulse frequency: Permissible temp. range: Supply voltage: Max. current consumtion: Max. fan-out: Residual ripple: Spupply voltage: Max. current consumption 100 kHz -20. . . .+60C 11V. . . .24V DC +20% - 80mA (without load) 30mA (per channel) max. 5% UB 5V DC 5% - 80mA

Mechanical Specifications: Enclosure: Zinc diecasting Shaft: Stainless steel Bearing: Deep groove ball bearing Weight: ca. 1,2 kg System of protection: IP 54 Max: speed: 6000 U/min Torque: ca. 3 Ncm Max. shaft load: axial 30 N radial 50 N

Mechanical Dimensions:
40 3xM6

3x

2x5 8 85 102,5 7,5 5 40 12 *) 4

20

25 *) Toleranz = h 6

73,5 103,5

33 43,4 60 93 102

2,3

22

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Output Circuits:

12V

Line Driver

MM 88 C 30

Push Pull

Order no.:

Signal Outputs: A B 0
Standard

Two square pulse trains offset by 90 el, with channel A lagging in clockwise rotation. Reference pulse 0 once per revolution. Redom in position and length.
All channels can also by inverted.

Pin configuration:
Typ of connection K (01) ,, K (01) ,, 0 (Connector12pol.) GND black black 1 + UB blue blue 2 A brown brown 3 B beige beige 4 A yellow 5 B green 6 0 yellow pink 7 0 violet 8 gb/gn gb/gn 11

Order No.:

PA 02
Output Cicuit
2 = Line Driver 75183 UB = 5V DC / max 40mA 3 = Driver MM 88 C 30 B = 15-30V DC / max 100mA 5 = Push Pull UB = 11-24V DC / max 30mA

Pulse no. 1. . . .2500

Signal Output
5 = A,A 7 = A,B / A,B 9 = A,B,0 / A,B,0

Typ of Connection
(see page 63) K = Cable 01 0 = Connector 12 (matching plug with ready made cable upon request)

see page 55/56 for mechanical accessories

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23

Absolute Shaft Encoders


General Description Absolute shaft encoder are opoelectronic sensors with which angles or paths or detected in code. Every measuring step is allocated a coded digital value defined by the division on a measuring body (code disk). This absolute measured value can be read any number ot times, is reproducible and is also not falsified by power failures. Basically the cyclic Gray code is used with the code disk (measuring body). The advantage of the cyclic code is that intermadiate values are avoided during measuring step changes. Output Code: Graycode Cyclic format code.. The individual positions have no weight.
Track 1 2 3 4 5

Only 1 bit changes is every change of 6 measured value. The intermediate values that can occur in multistep codes are avoided through this. The number of positions to display a position value correspond to those of binary code. Gray-Excess-Code The cyclicness of the Gray code applies to resolutions that can be represented as a power (X) of base 2 /2x). With other resolutions a concentric extract is taken from the Gray code to guarantee that cyclicness is retained. This output code is known as Gray Excess code. The display range then no longer begins at "0", but shifts by a certain value (e.g.resolution 360 steps/revolution corresponds to range 76-435). Binr-Code Evaluative output code. Every position value is allocated a definite value with a power (x) of base (2x).
Weight 20 21 22 23 24 25

BCD-Code (8-4-2-1 Code) Evaluative decimal code. Every decade of the decimal system is represented by a 4-bit binary number. The 6 redundant combinations (10-15) of the binary code are not used. They are also known as pseudotetrads.
24

Weight 20 21 22 23 10 x 20 10 x 21 10 x 22
t

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Input- Count Direction Reversal: In absolute shaft encoder the output of position values is ascendant in a clockwise direction looking at the shaft. The count direction can be reversed with this input. Input- Latch: The output data of an absolute shaft encoder can be "frozen" with this input. Through this error-free transfer of position values to a control system is possible. Calculation of Permisseble Speed: The permissible speed is calculated approximately by the following formula in dependence on the maximum signal element frequency of 10 KHz. fmax (Hz) u ) x 60 n (min = resolution
Influence of the cable length not considered! Warning: Do not disregard the permissible mechanical speed!

Output Cicuits:

Darlington Driver ULN 2003 or similar. max. 40mA per channel short circuit-proof

NPN

Push

Pull

max. 10mA
Gegentakt

1 3 TTL max. 1,6mA per channel (1 TTL-load)


TTL

High-Current Source Driver UDN 2982 or sililar 40mA per channel short cicuit-proof
t
PNP

6, 7 serieller Output SSI

RS 485

6, 7

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25

Synchronous-serial Transfer (SSI)


General Aspects In many cases, absolute shaft encoder are subject to servere mechanical stresses and to electrical and magnetic fields that contaminate the site. Therefore, special design measures are needed to combat dirt, dust and liquids in industrial evironments. Our absolute shaft encoder are of state-oft-the-art rugged mechanical construction, and the electronic components are very compact. A main consideration for immunity to interference is the data transfer from the shaft encoder to the control system. The control system must be able to read the readings from the shaft encoder without errors. Under no cicumstances should undefined data be transmitted, for example at the changeover point. The major differences between the concept of synchronous- serial data transfer for absolute shaft encoder described here and parallel and asynchronous serial forms of data transfer are.: less less electroniccomponents cabling for data transfer of the with per absloute optocoupler second clock + clock pulse brush (depending on the clock pulse brush length of line) Tp

the same interface hardware, regardless shaft encoders resolution (word length) electronical opendata ringcicuit transfer register insulation rates of up the by to shaft constant 1.5 monitoring operating

encoder curent.

megabits

possible.

Transfer Sequence For correct transfer of the data a defined number of pulses (clock pulse brush) must be applied to the clock input of the absolute shaft encoder. Next, a pause Tp must be observed. As long as no clock signal is applied to the shaft encoder, its internal paralle/serial shift register remains switched to paralllel. The data change continuously, coresponding to the current psition of the shaft encoders shaft. As soon as a clock pulse brush is applied to the clock imput again, the instantaneous angular data is recorded.. The first shift of the clock signal from high zo low -- actuates the shaft encoders internal retriggerable monostable element, whose storage time tm must be greater than the clock signal`s period T. The output of the monostable element controls the paralel/serial register via terminal P/S (parallel/serial).

Block diagram of an absolute shaft encoder

26

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Synchronous serial Transfer The number of clock pulses necessary for data transfer is independent of the resolution of the absolute shaft encoder. The clock signal can be interrupted at any point, or continued in ring-register mode for repeated polling. a Clock pulse Serial Datal Monostable P/S b c d

T = clock pulse period tm = storage time of monostable element tm = ranging from 10 s to 30 s tv = 100 ns

With the first shift of the clock signal from low to high (2) the most significant bit (MSB) of the abgular data is applied to the shaft encoders serial output. With each succeeding rising edge, the next less significant bit is shifted to the data output.. After transmission of the least significant bit (LSB) the Alarm bit ot other special bits are transferred, depending on configuration. Then the data line switches to low (3) until the time tm has passed. A further transfer of data cannot be started until the data line switches to high(4) again. If the clock pulse sequence is not interrupted at point (3), the ring-register mode is activated automatically. This means that the data stored at the first clock pulse transition (1) are returned to the serial input Si via the terminal So. As long as the clock pulse is not interrupted at (3), the data can be read out as often as wanted (multiple transfer). Input cicuit Optocoupler

Output cicuit

Driver at EIA 422 A

Recommended data transmission rate

The maximum data transmission rate depends on the ength of cable. Cable.length Baud rate < 50 m < 400 kHz < 100 m < 300 kHz < 200 m < 200 kHz < 400 m < 100 kHz

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27

Absolute Shaft Encoder

AWA 58
Absolute shaft encoder with high enclosure protection. Compact in size, it meets the highest of industrial demands and attains international standard. Also available in high-grade steel for extremely aggressive ambient conditions.
Illustartion shows standard enclosure see page 52 for high-grade steel version..

Elektrical Specifications: Max. signal element frequency: Permissible temp. range: Supply voltage: Max. current consumption: Max. fan-out: Residual ripple: Spannungsversorgung: max. Stromaufnahme: 10 kHz, -20. . . .+60C 12V. . . .24V DC +20% - 170mA (without load) 40mA (per channel), max. 5% UB

Mechanical Specifications: Flange: Enclosure: Shaft: Shaft seal: Bearing: Weight: System of protection: Max. speed: Torque: Max. shaft load: Aluminium Zic diecasting Stainless steel il/Saltwater-resistant Deep groove ball bearing ca. 0,4 kg IP 65 6000 U/min ca. 3 Ncm axial 15 N radial 30 N

5V DC 5% - 80mA

(- 150mA bei Line Driver 75114 o..)

Mechanical Dimensions:
16 PG 7

A 6 mm 8 mm 10 mm 12 mm 6,35 mm 9,52 mm

B 10 mm 20 mm 20 mm 25 mm 10 mm 20 mm

C 9,5 mm 15 mm 15 mm 20 mm 9,5 mm 15 mm

C 36 31,75 A *) ca. 61 58 48

B *) Toleranz = fg 6

76

46

6 x M3

6x

60

28

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Output Circuits:

NPN

PNP

Order no.:

Output Code:
Gray
(beginning ai 0)

Resolution:
2, 4, 8, 16, 32, 64, 128, 256, 512, 1024 45, 90, 180, 360

Inputs:
Count direction reversal with GND

Optional Extras:
None

Gray-Excess

(beginning = 0)

Pin configuration:
BCD 100 8 23 pink 6 6 1 24 blue 7 7 101 2 4 25 26 red black 8 9 8 9 8 1 27 28 violet gr/pin 10 11 10 11 102 2 4 29 210 bl/red wh/gre 12 12 13 211 Option Option wh/ye ye/br 15 16 1 2 4 21 22 GND +UB 20 white brown green yellow grey 3 4 5 1 2 3 4 5 1 2

Typ of connection 00 ,, 12 ,, 16

Order No. :

AWA 58

Max. Resolution 1024

Enclosure
S = Standard E = High-grade steell

Shaft

Count Direction Position of Connection /Art of Connection


(see page 63) Standard: A = axial : R = radial : Edelstahl: A = axial :

Output Circuit
0 = NPN 5 = PNP

Output Code
E = Gray Excess G = Gray

Optional Extras
0 = None

06 = 6 mm 1 = clockwise 08 = 8 mm 2 = Counter clockwise 10 = 10 mm 3 = Reversible 12 = 12 mm (IP 54) 56 = 6,35 59 = 9,52

00, 12, 16

00

(matching plug with ready made cable upon request)

see page 55/56 for mechanical accessories

Elektrotechnik Werne

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29

Absolut Encoder

BC 58
Singleturn / Multiturn short cicurit-proof Parallel, SSI, Profibus DP, Interbus (K2) (K3) DeviceNet, CAN, CANopen,

Mechanical Specifications:
Shaft 6 mm (Synchronus flange) 10 mm (Clamp flange) 10 / 12 mm (Plug shaft) Shaft load capacity Operating speed Operating torque Inertia moment of the rotor axial 20 N, radial 40 N (6 mm Shaft) axial 40 N, radial 60 N (10, 12 mm Shaft) 10 000 min -1 < 0,5 Ncm Synchronus flange: 14 gcm Clemp flange: Protection shaft Protection enclosure Declaration of confirmiy IP 64 oder IP 67 IP 67 DIN EN 61010 protection class III 20 gcm Plug shaft: 20 gcm

Operating temperature Storage temperature

- 40 ... 100 C - 40 ... 85 C 100 m/s (10 ... 2000 Hz) 1000 m/s (6 ms)

Vibration resistance DIN EN 60068-2-6 Thermal shock resistance DIN EN 60068-2-27 Connection Enclosure Start-torque Wight axial or radial

S = Synchronus flange, K= Clamp flange F = Plug- shaft < 0,01 Nm Singleturn ca. 260 g Multiturn ca. 310 g

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Clamp flange (K)

Synchronus flange (S)

Plug -shaft (F)

31

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________________________________________
BC 58 with parallel interface: Singleturn
Parallel interface with cable: color (PVC) 10 Bit 12 Bit 13 Bit 14 Bit grey/pink N.C. N.C. N.C. S0 (LSB) brown/yellow N.C. N.C. S0 (LSB) S1 brown/grey N.C. S0 (LSB) S1 S2 red/blue N.C. S1 S2 S3 violet S0 (LSB) S2 S3 S4 white/brown S1 S3 S4 S5 white/green S2 S4 S5 S6 white/yellow S3 S5 S6 S7 white/grey S4 S6 S7 S8 white/pink S5 S7 S8 S9 white/bleu S6 S8 S9 S10 white/red S7 S9 S10 S11 white/black S8 S10 S11 S12 brown/green S9 (MSB) S11 (MSB) Tristate S12 (MSB) S13 (MSB) yellow Tristate S0S9 S0 S11 Latsch Tristate S0S1 Tristate S0S13 pink Latsch (only binr) Latsch (only binr) Latsch (only binr) Latsch (only binr) green Direction Direction Direction Direction Black 0V 0V 0V 0V red 5V/10..30VDC 5 V/10..30VDC 5V/10..30VDC 5V/10..30VDC brown Alarm Alarm Alarm Alarm

Parallel interface with connector, 17 pins Pin 10 Bit 12 Bit 13 Bit 1 S0 (LSB) S0 S12 (MSB) 2 S1 S1 S11 3 S2 S2 S10 4 S3 S3 S9 5 S4 S4 S8 6 S5 S5 S7 7 S6 S6 S6 8 S7 S7 S5 9 S8 S8 S4 10 S9 (MSB) S9 S3 11 N.C. S10 S2 12 Tristate S0..S9 S11 (MSB) Latsch S1 13 Latsch (only binr) Latsch (only binr) S0 (LSB) 14 Direction Direction Direction 15 0V 0V 0V 16 5V/10..30VDC 5 V/10..30VDC 5V/10..30VDC 17 Alarm Alarm Alarm

14 Bit S13 (MSB) S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 S0 (LSB) 0V 5V/10..30VDC) Alarm

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BC 58 with parallel interface: Multiturn


Cabel (PVC) Color brown green yellow grey pink Violet grey/pink red/bleu white/green brown/green white/yellow
1) 2)

Cabel(PVC) Configuration S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S 10

Cabel (PVC) Color yellow/brown wite/grey grey/brown white/pink yello/brown white/blue brown/blue white/red brown/red white/black brown/black

Cabel (PVC) Configuration S 11 M0 M1 M2 M3 M 4 (1) M 5 (1) M 6 (1) M 7 (1) M 8 (2) M 9 (2)

Cable (PVC) Color(PVC) Color Configuration grey/green M 10 (2) Yellow/grey M 11 (2) pink/green Alarm yello/pink Direction green/blue Latsch yellow/blue Tristate red (0,5 mm) 10..30 V DC white (0,5mm) 10..30 V DC blue (0,5 mm) 0V black (05 mm) 0V

N.C. about 16 Bit N.C. about 16 or 20 Bit

Electrical Specification
Power supply Max. current consumption ST / MT Interface Output Code Resolution Singleturn Resolution Multiturn Linearity Permissable load/ per Bit Programmable funktions Connection 10-30 V 200 mA /300 mA Parallel Binr, Gray, Gray-Excess 10-14 Bit , 12 Bit at MT Variante Gray Excess: 360, 720 Steps 12 Bit +/- LSB 30 mA, Short circuit proof outputs _____ _____ _____ Latsch, Direction, Tristate by ST ; Tristate by MT Cable or Connector 17 pins. axial oder radial, Sub D-37 pins

Order No:
BC 58 / 1212 E K.42 PB B

Supply Resulution voltage 0010 10 Bit ST 0012 12 Bit ST E= 10-30 V 0013 13 Bit ST 0014 14 Bit ST 0360 360 ST 0720 720 St 1212 12 MT+12 S

Flange S.41 Sychro S.71 Sychro K.42 Clamp K.72 Clamp F.42 Plug-shaft F.47 Plug-shaft

Protection IP 64 IP 67 IP 64 IP 67 IP 64 IP 64

Shaft 6 mm 6 mm 10 mm 10 mm 10 mm H-shaft 12 mm H-shaft

Interface PB = Parallel Binr PG = Parallel Gray

Connection A = Cable axial B = Cable radial W = Connector 17 pins. axial Y = Connector 17pinsl. radial A-A1-F = 0,1 m Cable /axial + 37 pins connector B-A1-F = 0,1 m Cable/ radial + 37 pins connector

_______________________________________________________________________________________________________

33

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________________________________________________________________________________________________________________________________

BC 58 with SSI Interface


Synchronous-serial transfer (SSI):
Synchronous readout of the encoder data is according to the clock rate given by the SSIcounterpart. The number of clock rates is determind by the type of encoder and the configuration of the special bits as defined. For multiple transactions (the stored value is readout several times successively) a fixed clock rate per transaction must be kept (for singleturn 13 resp. 14 clocks, for multiturn 25 resp. 26clocks). In the rest position, when the last clock brush has passed by more than 30 um , the data outputs is logically at 1. With the first descending clock edge the encoder data and the special bits are loaded in the shift register of the encoder interface. With each ascending clock edge the data bits are serially readout, beginning with the MSB. At the end of the data transfer the data output is set to logically 0 for approx 20 us.

Recommended data transmission rate for SSI:


The maximun data transmission rate dependes of the cable length.

Cable lenght < 50 m < 100 m < 200 m < 400 m

Baud rate < 400 KHz < 300 KHz < 200 KHz < 100 Khz

Pin Configuration SSI Interface:


Cable brown (0,5mm) pink yellow blue Connector 1 2 3 4 5 6 7 white (0,5 mm) grey green black 8 9 10 11 12 Signal 0 V (Supply voltage) Data Takt N.C. Direction N.C. N.C. 10 .... 30 V DC N.C. Data Takt 0 V- Signal Output

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BC 58 with SSI Interface


Electrical Specification
Power supply Max. current consumption ST / MT Interface Output Code Resolution Singleturn Absolut Linearity Revers Linearity Status LED Steuereingnge Programmable funktions Resettaste Connection 5V or 10-30 V 50 mA / 100 mA SSI Binr or Gray 10-17 Bit , max. 13 Bit in MT Variante Gray Excess: 360, 720 Steps +/- 35 +/- 7 Green = ok; Red = Alarm Direction Resolution, Cods, Direction, Warning, Alarm stop per Parametrierung Cable or Connector axial or radial

Order No:
BC 58 / 1212 E K.42 SB B

Resolution 0010 10 Bit ST 0012 12 Bit ST 0013 13 Bit ST 0014 14 Bit ST 0017 17 Bit ST 1212 12 MT+ 12 S 1213 12 MT+13 S

Supply voltage A=5V E = 10-30 V

Flange S.41 Sychro S.71 Sychro K.42 Clamp K.72 Clamp F.42 Plug-shaft F.47 Plug-shaft

Protection IP 64 IP 67 IP 64 IP 67 IP 64 IP 64

Shaft 6 mm 6 mm 10 mm 10 mm 10 mm H-Shaft 12 mm H-Shaft

Interface SB = SSI Binr SG = SSI Gray

Connection A = Cable axial B = Cable radial C = Connector 12 pins axial D = Connector 12 pins radial

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BC 58 with Profibus DP Interface

Electrical Specifications Supply Voltage Max. current consumption ST / MT Interface Certifiziert Programmable funktions Output Code Baud rat Resolution Singleturn Resolution Mutltiurn Integratet Funktion Connection Mechanical Spezificationen Permissible temp. range Weight ca, ST/ MT
Preset only for the bus, no switsches

11- 30 V DC 220mA / 250 mA Profibus- DP , Encoder Profil PNO Class 2 : Resolution, Preset, Direction Binr 9,6 K Baud- 12 M Baud 10 14 Bit 12 Bit Speed, Turn-speed, worktime Enclosure with 2 x connector, Encolure with 3 x PG

- 40 C bis + 85 C 350 g / 400 g

Order No:
BC 58 / 1212 E K.42 DP Z

Resolution 0010 10 Bit ST 0012 12 Bit ST 0013 13 Bit ST 0014 14 Bit ST 1212 12 MT+ 12 S 1213 12 MT+ 13 S 1214 12 MT + 14 S

Supply voltage E = 10-30 V

Flange S.41 Sychro S.71 Sychro K.42 Clamp K.72 Clamp F.42 Plug-shaft F.47 Plug-shaft

Protection IP 64 IP 67 IP 64 IP 67 IP 64 IP 64

Shaft 6 mm 6 mm 10 mm 10 mm 10 mm H-shaft. 12 mm H-shaft.

Interface Connection DP =Profibus DP I = 2 x 12 pins Connector Z = 3 x PG Bus Terminal

36

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BC58 with Interbus Interface


Electrical Spezifications Supply voltage Max. current consumption ST / MT Interface D format Programmable funktions Output Code Baud rate Resolution Singleturn Resolution Mutltiurn ID.Code K 3 Connection Mechanical Specifications Permissible temp. range Weight ca, ST/ MT - 40 C bis + 85 C 350 g / 400 g 11- 30 V DC 220mA / 250 mA Interbus, ENCOM Profil K 3 (programable), K 2 Sypi Adresse 0123, Byte Nr. 3210 Direction, Skalierungsfaktor, Preset, Offset 32 Bit Binr 500 Kbaud ENCOM 10 17 Bit , 12 Bit MT Variante 12 Bit 37H (055 dezimal) Enclosure with 2 x connector, Encolure with 3 x PG

Order No:
BC 58 / 1212 E K.42 I3 I

Resolution 0010 10 Bit ST 0012 12 Bit ST 0013 13 Bit ST 0014 14 Bit ST 1212 12 MT+ 12 S

Supply voltage E = 10-30 V

Flange S.41 Sychro S.71 Sychro K.42 Clamp K.72 Clamp F.42 Plug-shaft F.47 Plug-shaft

Protection IP 64 IP 67 IP 64 IP 67 IP 64 IP 64

Shaft 6 mm 6 mm 10 mm 10 mm 10 mm H-shaft 12 mm H-shaft

Interface Connection I2 Interbus K2 I = 2 x 12 pins Connector I3 Interbus K 3 Z = 3 x PG Bus Terminal

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BC58 with DeviceNet Interface


Electrical Specifications Supply voltage Max. current consumption ST/ MT Schnittstelle Profil Programmable funktions Output Code Baud rate Resolution Singleturn Resolution Mutltiurn Transfermodus Connection Mechanical Spezifications Permissible temp. range Weight ca, ST/ MT 11- 30 V DC 220mA / 250 mA CAN-Highspeed ISO/DIS 11898, CAN- Spezification 2.0 B Customer spezial. Profil, Encoder profil - DeviceNet Class 2; Resolution, Preset, Direction Binr 125,250,500 KBaud 10 14 Bit , 12 Bit MT Variante 12 Bit Pollmodus, Change of State. Zyklisch with programable Zyklustimer Enclosure with 2 x connector, Encolure with 3 x PG

- 40 C bis + 85 C 350 g / 400 g

Order No:
BC 58 / 1212 E K.42 VD Z

Resolution 0010 10 Bit ST 0012 12 Bit ST 0013 13 Bit ST 0014 14 Bit ST 1212 12 MT+ 12 S 1213 12 MT+ 12 S 1214 12 MT + 12 S

Supply voltage E = 10-30 V

Flange S.41 Sychro S.71 Sychro K.42 Clamp K.72 Clamp F.42 Plug-shaft F.47 Plug-shaft

Protection IP 64 IP 67 IP 64 IP 67 IP 64 IP 64

Shaft 6 mm 6 mm 10 mm 10 mm 10 mm H-shaft. 12 mm H-shaft

Interface VD =DiviceNet

Connection I = 2 x 12 pins Connector Z = 3 x PG Bus Terminal

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BC58 with CANopen / CAN Layer 2 Interface


Electrical Spezifications Supply voltage 11- 30 V DC Max. current consumption ST/ MT 220mA / 250 mA Schnittstelle CAN-Highspeed ISO/DIS 11898, Basic- and Full-CAN CAN- Spezifikation 2.0 B (11 and 29 Bit Identifier) Profil CANopen Profil DSP 406, with programable Funktion Programmable funktions CANopen: Direction, Resolution, Preset, Offset, Maximale: CAN L2: Direction, Maximale, Binr Output Code Binr Baud rate programmable 10 - 1.000 KBaud Basisidentifier DIP Switches Integratet funktionen speed, Turn-speed, Maximale only CANopen Resolution Singleturn 10 14 Bit , 12 Bit MT Variante Resolution Mutltiurn 12 Bit Transfermodus Pollmodus, Change of State Zyklisch with programmable Zyklustimer Connection Enclosure with 2 x connector, Encolure with 3 x PG Mechanical Spezifications Permissible temp. range Weight ca, ST/ MT

- 40 C bis + 85 C 350 g / 400 g

Order No:
BC 58 / 1212 E K.42 OL Z

Resolution 0010 10 Bit ST 0012 12 Bit ST 0013 13 Bit ST 0014 14 Bit ST 1212 12 MT+ 12 S 1213 12 MT+ 12 S 1214 12 MT + 12 S

Supply voltage

Flange S.41 Sychro S.71 Sychro E = 10-30 V K.42 Clamp K.72 Clamp F.42 Plug-shaft F.47 Plug-shaft

Protection IP 64 IP 67 IP 64 IP 67 IP 64 IP 64

Shaft 6 mm 6 mm 10 mm 10 mm 10 mm H-shaft. 12 mm H-shaft

Interface OL = CANopen CL = CAN L2

Anschluss

D = 1 x 12 pins Connector
I = 2 x 12 pins Connector Z = 3 x PG Bus Terminal

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Absolue Shaft Encorder

AWA 90
Due to its size, this absolut shaft encoder meets the highest of mechanical demands. It is used wherever high machanical stresses are likely. Naturally also available in high-grade steel.
Illustration shows standard enclosure see page 52 for high-grade steel.

Elektrical Specifications: Max. signal elemet frequency: Permissible temp. range: Spupply voltage: Max. current consumption: Max. fan-out: Residual ripple: Spannungsversorgung: max. Stromaufnahme: 10 kHz -20. . . .+60C 12V. . . . 24V DC +20% max. 160mA (without load) 40mA (per channel) max. 5% UB

Mechanical Specifications: Flange: Enlosure: Shaft: Shaft seal: Bearing Weight: System of protection: Max. speed: Torque: Max. shaft load: Aluminium Sheet.steel/powder.coated Stainless steel Oil/Saltwater-resistant Deep groove ball bearing ca. 1,2 kg IP 65 6000 U/min ca. 5 Ncm axial 30 N radial 50 N

5V DC 5% - 80mA

(- 150mA bei Line Driver 75114 o..)

Mechanical Dimensions:
ca. 140 25 5 10 79 2,5

90 80 40 12 *) 3 16

*) Toleranz = h 6

3xM6

60

40

Elektrotechnik Werne

fr Pafeder A4x4x16 DIN 6885

x1

20

PG 13,5

Output Circuits:

NPN

TTL

PNP

SSI

Order no.:

Output Code:
Binary, BCD Gray
(beginning ati 0)

Resolution:
2, 4, 8, 16, 32, 64, 128, 256, 512, 1024, 2048 2, 4, 8, 16, 32, 64, 128, 256, 512, 1024, 2048, 4096 45, 90, 180, 360, 720, 1440, 2880, 3600

Inputs:

(Optocouplerr) Count direction reversal with + UB

Optional Extras:
Latch (Optocoupler input, driver with + UB)

Gray-Excess
(beginning = 0)

Pin Configuration:
*BCD 100 8 23 6 6 pink 1 24 7 7 blue 101 2 4 25 26 8 9 8 9 red black 8 1 27 28 10 11 10 11 violet gr/pin 102 103 4 Option wh/gr gr/br wh/rpin 1 2 4 GND +UB 20 21 22 1 2 3 4 5 1 2 3 4 5 white brown green yellow grey 2 4 8 1 2 29 210 211 Option 12 12 13 14 15 16 bl/red wh/gre br/gre wh/ye ye/br

Art of Connection 12 ,, 16 ,, 00

* Upwards of resolution 2048 BCD only cable output!

Order No:

AWA 90

12

Max. resolution 4096

Enclosure

Shaft

Count Direction

Position of connection / Art of connenction


(see page 63) Standard: A = axial : R = radial : Edelstahl: A = axial : 00, 12, 16 00, 12, 16

Output Circuit

Output Code
B= C= E= G= Binary BCD Gray Excess Gray

Optional Extra
0 = None L = Latch

S = Standard 12 = 12 mm E = High-grade steell

1 = clockwise 2 = Counter clockwise 3 = Reversible

0 = NPN 3 = TTL (on request) 5 = PNP 6 = SSI UB 12v-30 VDC

see page 55/56 for mechanical accessories

(matching plug with ready made cable upon request)

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Absolute Shaft Encoder

HWA 58
General characterristics: 10, 12 or13 Bit resolution, singleturn hollow shaft version, casing 58 mm Portective system IP 66 SSI or parallel section port Electronic temperature and ageing compensation Short cicuit proof outlets

Mechanical Specifications: Revolution speed: max. 6000 U/min.* Inertia moment of the rotor: ca. 6 x 10-6 kgm2 Motor starter torque(25 C): < 0,05 Nm Weight: ca. 0,4 kg Protective system acc.to EN 60529: IP 66 Working temp. range: -20 C bis + 70 C Shaft: stainless steel Thermal shock resistance according to DIN - IEC 68-2-27 200 g, 6 ms Vibration resistance according to DIN - IEC 68-2-6 10 g, 10. . . . .2000 Hz
*under continuous operation max. 1500 R/min).

Mechanical Dimensions: Flange Typ 1 Flange STN 1 with stator coupling

Assembly notes: Flange and shaft of encoder and actuation must not be simultaneously rigidly coupled together! The torque converter bearing offers the easiest system of flange-mounting (see dimensions pictures). In this case, the max. permissible resolutions are 4096 divisible (12 Bit) at a measurement error rate of approx. +/- 0.5 Bit and an assembly raius of the torque converter bearing of 22.5 mm.. When using the stator coupling the radial deviation of the actuation shaft may be a maximum of 10 um at 13 Bit, 20 um at 12 Bit and 80 um at 10 Bit so that error of measurement does not exceed +/- 1/2 Bit.

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Elektrical Specifications:
Synchronous-serial(SSI). Supply voltage (UB) 5 VDC (+/- 5%) Output.driver RS 485 Current concumption typ. 89 mA Stromaufnahme max. 138 mA Permiccible.load/channes n max. +/- 20 mA Data.element.exchange.rate max. 15.000/s Rate of cycles,min./max.. 100 kHz / 500 kHz Short circuit proof outputs yes Reverse battery protection on UB no CE - conformity acc. to EN 50081-2 and EN 55011 class B Synchronous-serial(SSI) 10 - 30 VDC RS 485 89 mA 138 mA max. +/- 20mA max. 15.000/s 100 kHz / 500 kHz yes yes Parallel 5 VDC (+/- 5%) Push.Pull 109 mA 169 mA max. +/-10 mA 40.000/s yes no Parallel 10 - 30 VDC Push.Pull 109 mA 169 mA max. +/- 10 mA 40.000/s yes yes

Count direction
Ascending code values when turning the shaft in a clockwise dirction (when facing the shaft).

Pin confiuration:
Typ of connection / Pine 1 ,, 12 (SSI) GND ,, 12 (parallel) GND ,, 17 GND 2 +UB +UB +UB 3 +T 20 20 4 T 21 21 5 +D 22 22 6 D 23 23 7 24 24 8 25 25 9 26 26 10 27 27 11 28 28 12 29 29 13 210 14 211 15 212 16 17 Enclosure

Funktions specification SSI see page 26.

Order No.:

HWA 58 S

1 R

G 0

Hollow shaft
10 = 10 mm 12 = 12 mm

Count dirction
1 = rechts

Position of conenc.
R = radial

Typ of connection Output circuit

Output code

Optional extra
0 = none

Resolution
1024 4096 8192

12 = connector 12 pol. 1 = Push Pull G = Gray (for SSI and 10 Bit 3 = TTL Parallel output) 6 = SSI with UB 10 V - 30 V 7 = SSI with UB 5 V 17 = connector 17 pol. (for12 and 13 Bit Parallel output) (matching plug with ready made cable upon request)

Accessories: stator coupling STN 1 (see mechanical dimensions)

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43

Absolute Shaft Encoder

HWA 103
Robust absolute hollw shaft encoder for direct mounting on existing shafts of 12- 25,4 mm in diameter. This encoder simultaneously features the advantage of requirung little space while meeting the highest of mechanical demands.

Elektrical Specifications: Max. signal element frequency: Permissible temp. range: Power supply: Max. current consumption: Max. fan-out: Residual ripple: Spannungsversorgung: max. Stromaufnahme: 10 kHz -20. . . .+ 60C 12V. . . .24V DC +20% max. 160mA (without load) 40mA (per channel) max. 5% UB

Mechanical Specifications: Flange/Enclosure: Hollow shaft: Shaft seal: Bearing: Weight: System of protection: Max. speed: Torque: Aluminium Stainless steel Oil/Saltwater-resistant Deep groove ball bearing ca. 0,8 kg IP 65 6000 U/min ca. 15 Ncm

5V DC 5% - 80mA

Mechanical Dimensions:
PG 13,5

16

Mounting clip see page 54

3xM4

ca. 138 103 60 42 X *)

*) Toleranz = H 7

M4 6 2 42 51,5

0 12

95

44

Elektrotechnik Werne

Output Circuits:

NPN

TTL

PNP

SSI

Order no..:

Output Code:
Binary, BCD, Gray
(beginning ati 0)

Resolution:
2, 4, 8, 16, 32, 64, 128, 256, 512, 1024, 2048 2, 4, 8, 16, 32, 64, 128, 256, 512, 1024, 2048, 4096 45, 90, 180, 360, 720, 1440, 2880, 3600

Inputs:

(Optocoupler) Count direction reversal with + UB

Optional Extras:
Latch (Optocoupler input, driver with + UB)

Gray-Excess
(beginning = 0)

Pin Configuration:
*BCD 100 8 23 6 6 pink 1 24 7 7 blue 101 2 4 25 26 8 9 8 9 red black 8 1 27 28 10 11 10 11 violet gr/pin 102 103 4 Option wh/gr gr/br wh/pin 1 2 4 GND +UB 20 21 22 1 2 3 4 5 1 2 3 4 5 brown green yellow grey 2 4 8 1 2 29 210 211 Option 12 12 13 14 15 16 bl/re wh/gre br/gre wh/ye ye/br

Typ of connenction 12 ,, 16 ,, 00

* Upwards of resolution 2048 BCD only cable output!

Order No.:

HWA 103 S

Max. resolution 4096

Enclosure

Shaft

Catch

Count Direction

Pos. of Connenc. / Typ of Connec. Output Circuit


(see page 63) Standard: R = radial : 00, 12, 16 matching plug with ready made cable upon request) 0 = NPN 3 = TTL on request) 5 = PNP 6 = SSI

Output Code
B= C= E= G=

Optional Extras

S = Standard 12 = 12 mm 1 = Stiftschraube 1 = clockwise 14 = 14 mm 2 = counter clockwise 15 = 15 mm 3 = reversible 16 = 16 mm 18 = 18 mm 19 = 19 mm 20 = 20 mm 22 = 22 mm 24 = 24 mm 25 = 25 mm 75 = 25,4 mm

Binary 0 =None BCD L = Latch Gray Excess Gray

See page 56 for mechanical accessories

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Absolute Shaft Encoders

70 140
Absolute shaft encoder with 12 mm shaft. Special merits: robust construction and low torque.

Electrical Specifications: Max. signal element frequency: 10 KHz Permissible temp. range: -20. . . .+60C Power supply: Max.current consumption: Max. fan-out Residual ripple: Spannungsversorgung: max. Stromaufnahme: 12V. . . .24V DC +20% max. 100mA (without load) 40mA (per channel) max. 5% UB

Mechanical Specifications: Enclosure: Shaft: Bearing: Weight: System of protection: Max. speed: Torque: Max: shaftload: . Zinc diecasting Stainless steel Deep groove ball bearing ca. 1,2 kg IP 54 6000 U/min ca. 3 Ncm axial 30 N radial 50 N

5V DC 5% - 80mA

Mechanical Dimensions:
40 3xM6

3x

2x5 8 85 102,5 7,5 5 40 12 *) 4 20 25

73,5 103,5

*) h 6

33 43,4 60 93 102

2,3

46

Elektrotechnik Werne

Output Circuits:

Order no.

NPN

PNP

Output Code
Binary, BCD Gray
(beginning at 00)

Resolution:
2, 4, 8, 16, 32, 64, 128, 256, 512, 1024 2, 4, 8, 16, 32, 64, 128, 256, 360, 512, 1024, 45, 90, 180, 360, 720

Inputs:
Count direction reversal (looking at the shaft) Input open = clockwise Input + UB = counter-clockwise

Gray-Excess
(beginning = 0)

Pin Configuration:
*BCD 100 8 23 6 6 pink 1 24 7 7 blue 101 2 4 25 26 8 9 8 9 red black 8 1 27 28 10 11 10 11 violet gr/pi 102 103 1 2 4 GND +UB 20 21 22 1 2 3 4 5 1 2 3 4 5 brown green yellow grey 2 4 8 1 29 210 211 optional 12 12 13 14 15 16 bl/re wh/gn br/gn wh/ye ye/br

Typ of connection F (12pol.) ,, F (16pol.) ,, K (00) * Binr, BCD, only 1024

Order No.:

70 140
Coding + Count-Direction + Output
A = Gray B = Gray C = Gray D = Gray N = Gray O = Gray NPN NPN PNP PNP NPN PNP E = Bin F = Bin G = Bin H = Bin P = Bin R = Bin NPN NPN PNP PNP NPN PNP I = BCD L = BCD K = BCD M = BCD S = BCD T = BCD NPN NPN PNP PNP NPN PNP

max. resolution 1024

Modification
A B C F K = None = Parity (odd) = Parity (even) = Connector ax. ( 12pol., = Cable output (00)

16pol.)

(matching plug with ready made cable upon request)

See page 53/54 for mechanical accessories

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Hompage: www. hohner-elektrotechnik.de E- Mail :[email protected]


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47

Incremental Shaft Encoder

AWI 70 Ex HWI 70 Ex
Compact version, diamter 70 mm in design "Cmpression proof metal protection" with EX II 2G EEX d II T 6 (PTB 03 ATEX 1163) Electronic temperature and ageing compensation Short circuit proof outlets Over-voltage and reserve battery protection on the operating voltage (at UB = 10 - 30 VDC) Diameter of the shafts 12 mm Resolution up to 5000 impulses

Mechanical Specifications: Revolution speed: max. 6000 U/min.* Inertia moment of the rotor : ca. 8 x 10-6 kgm2 Permissible shaft load:(radial) 20 N (at shaft end)1 Permissible shaft load:(axial) 10 N Motor starting torque (25C): < 0,05 Nm Weight: ca. 0,9 kg Protective system acc. to EN 60529: IP 64 Working temp. range : Shaft: Thermal shock resistance acc. to DIN - IEC 68-2-27 Vibration resistance acc. to DIN - IEC 68-2-6 -20 C bis + 70 C Stainless steel 1000 m/s2, 6 ms 100 m/s2, 10. . . . .2000 Hz

* under continuous operation 1500 R/min. 1) with shaft version

Mechanical Dimensions:

Assembly notes: Flange and shaft of encoder and actuation must not be simultaneously rigidly coupled together! With the hollow shaft version, the torque converter bearing offers the easiest system of flange-mounting (see dimension pictures). impulse count 1000 2500 5000 permissible radial deviation of the actuation shaft provides an accuray of +/- 0,5 Bit when using the torque converter bearing. +/- 0,08 +/- 0,035 +/- 0,017

When installing, all valid noms for the assembly of electrical appliances in potentially explosive areas must be complied with! Manipulation of the encoder (opening, mechanical alteratins) will lead to a loss of the Expermit and the guarantee cover! The installer takes all responsibility for any attributable consequences!

Please note !

48

Elektrotechnik Werne

Electrical Specifications:
Output circuit: RS 422 (TTL compatible) Supply voltage: 5 V ( 5%) bzw. 10 - 30 VDC Current consumption without inverting (without load): Current consumption with inverting (without loadt): typ. 20 mA / max. 33 mA Permissible load / channel: max. +/- 20 mA Impulse frequency: max. 200 kHz Signal level high: min. 2,5 V Signal level low: max. 0,5 V Build-up time tr: max. 200 ns Fall time tr: max. 200 ns Short circuit proof 1): yes 2) Reverse battery protection of the distribution voltage: no
1) At a correctly installed distribution voltage UB 2) Only one channel at a time: at UB = 5 V the short circuit is opposite the channel, 0 V and + UB permissible. at UB = 10 - 30 V the short circuit is opposite the channel and 0 V permissible.

Push.Pull-connection 10 - 30 VDC typ. 46 mA / max. 78 mA typ. 77 mA / max. 126 mA max. +/- 30 mA max. 200 kHz min. UB -3 V max. 2,5 V max. 1s max. 1s yes 2) no

Impuls illustration:
Direction of rotation (referring to impulse illustration) Shaft turning in clockwise direction whilst facing the shaft. Recommended Receiver according to RS 422- specification e.g. DS 3486 or AM 26LS32 All channels can also be opereted in a inverted mode.

10, 20, 30, 50, 60, 100, 120, 125, 127, 150, 180, 200, 216, 240, 250, 254, 256, 300, 340, 360, 400, 500, 512, 600, 625, 720, 750, 800, 900, 1000, 1024, 1250, 1270, 1400, 1500, 1800, 2000, 2048, 2400, 2500, 3000, 3600, 4000, 4096, 5000 Other Impulse number upon request

Impulse numbers that can be supplied at short notice:

Pin configuration:
Sig. color 0V white 0 V Sensor grey/pink +UB brown +UB Sensor red/blue A green A yellow B grey B pink 0 blue 0 red sheath SG

SG = Sheath is positioned on casing of screwed cable gland. The sensor wires are internally connected to the power supply. Unused outlets must be insulated before the initial operation.

Order No.:

70 Ex

1 2 6 R 0 1

Version
AWI = axle shaft HWI = hollow shaft

Shaft
12 = 12 mm

Signal output
6 = A, B, 0 / A, B, 0

Position of connection
R = radial

Typ of connection
01 = Cable (length 2 m)

Output circiut
01 = Push Pull 06 = RS 422 07 = RS 422 with UB = 10 - 30 V

Impulse countl

* Other cable lengths upon request Accessories: adapter flange F 70/ 14 AWI version only)

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49

Absolute Shaft Encoder

AWA 70 Ex HWA 70 Ex
Compact version, diamter 70 mm in design "Compression proof metal protection" with EXII 2G EEX d II CT6 (PTB 03 ATEX 1163) Electronic temparature and ageing compensation. Short circuit proof outlets Over-voltage and reserve battery protection on the operating voltage inlet (at UB = 10 - 30 VDC) Diameter of the shaft 12 mm Resolution up to 13 Bit SS and parallel section port Mechanical Specifications: Revolution speed: max. 6000 U/min.* Inertia moment of the rotor: ca. 8 x 10-6 kgm2 Permissible shaft load(radail): 20 N (at shaft end)1 Permissible shaft load(axial): 10 N Motor starting torque(25 C): < 0,05 Nm Weight: ca. 0,9 kg Protective system acc. to EN 60529: IP 64 Working temp. range: Shaft: Thermal shock resistance acc. to DIN - IEC 68-2-27 Vibration resistance acc. to DIN - IEC 68-2-6 -20 C bis + 70 C Stainless steel 1000 m/s2, 6 ms 100 m/s2, 10. . . . .2000 Hz

* under continuous operation max. 1500 R/min. 1) with shaft version

Mechanical Dimensions:

Assembly notes: Flannge and shaft of encoder and actuation must not be simultaneously rigidly coupled together! With the hollow shaft version, the torque converter bearing offers the easiest system of flange-mounting (see dimension pictures). impulse count 1024 or 10 Bit 4096 or 12 Bit 8192 or 13 Bit permissible radial deviation of the actuation shaft provides an accuracy of +/- 0,5 Bit when using the torque converter bearing. +/- 0,08 +/- 0,02 +/- 0,01

When installing, all valid noms for the assembly of electrical appliances in potentially areas must be complied with! Manipulation of the encoder (opening, mechanical alterations) will lead to a loss of the Expermit and the guarantee cover! The installer takes all responsibility for any attributable consequences!

Please note !

50

Elektrotechnik Werne

Electrical Specifications:
Interface Supply voltage (UB) Output.driver Current consumption typ. Stromaufnahme max. Permissible.load Data element exchange rate Rate of cycles,min/max Short crcuit proof outputs 1) Reverse battery protection on UB Synchron - Seriell (SSI) 5 VDC (+/- 5%) RS 485 89 mA 138 mA max. +/- 20 mA max. 15.000/s 100 kHz / 500 kHz Yes No Synchron - Seriell (SSI) 10 - 30 VDC RS 485 89 mA 138 mA max. +/- 20 mA max. 15.000/s 100 kHz / 500 kHz Yes 1) Yes Parallel 5 VDC (+/- 5%) Gegentakt 109 mA 169 mA max. +/-10 mA 40.000/s Yes 2) No Parallel 10 - 30 VDC Gegentakt 109 mA 169 mA max. +/- 10 mA 40.000/s Yes 2) Yes

1) At a correctly installed distribution voltage UB 2) Only one channel at a time: ati UB = 5 V the short circuit is opposite the channel, 0 V and + UB permissible at UB = 10 - 30 V the short circuit is opposite and 0 V permissible

Count direction:
Ascending code values when turning the shaft in a clockwise direction (when facing the shaft).

Max. permissible rate of conduction with SSI:


(dependent on length of cable)

SSI-section port

Functional description of the SSI section port. In an off-position, the cycle and data lines are High Level. The first descending cycle edge signala the beginning of the data transfer. The data is then transferred in Bits, commencing with MSB, with the thereafter increasing cycle edge. The transfer of a complete data element requires n + 1 increasing cycle edges(n= resolution in Bit). After the last positive cycle edge, the data line remains on Lowuntil the encoder is once again ready for a new data element. The cycle line must also remain at High for at last the same amount of time ans can then once again begin a new read-out sequence ot the encoder with a descending cycle.. Please note ! The data update occurs in sychrony with the read-out cycle. The data is therefore equally as up-to-date as the time difference betwenn two read-outs; a periodic read-out of the encoder is therfore recommended. If a long period of time has passed since the last read-out and a rotation of the shaft encoder is then undertaken, then the contents of the data will be "outdated" at the first read-out and should be ignored.

t1 M 1s; t2 < 0,5s (without cable); t3 = max. 40s; 2s m T m 10s; n = resolution in Bit

Order No:

70 Ex

1 2 1 R 0 1

G 0

Version

Shaft

Count direction Pos. of connec. / Typ of connec. Output Circuit


1 = rechts R = radial 01 = Cable (Length 2 m)

Output code Optional extras Resolution


0 = keine 1024 4096 8192

AWA = Axle shaft 12 = 12 mm HWA = Hollow shaft

* Other cable length available upon request Accessories: Adapter flange F 70/14 (only for version AWA)

1 = Push Pull G = Gray 3 = TTL 6 = SSI at UB 10 V - 30 V 7 = SSI at UB 5 V

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51

Dimensions High-Grade Steel Encoders

AWI 40 E
Material 1.4305

AW* 58 E
Material 1.4541

Encoder description page 6 / 7

Encoder description Inkremental page 8 / 9 Absolute page 28 / 29

ca. 78 10 9 17,5 34 17

40 2,5 48

2,5 M 18x1 6 5,5 60 36 10 9.5

PG7

20

3 33 ca. 95

50

3xM3

AW* 70 E
Material 1.4541

AW*90 E
Material 1.4541

Encoder despriction on request

Encoder description Inkremental page 12 / 13 Absolute page 40 / 41

16

11 ,

ca. 120 85

64

25 42

5 10

ca. 147 90 2,5

70 56 50 10 9,5

3 0

15

90 80 40 12

PG 13,5

3 16

x1 20

4xM3 3xM4

3xM6

60

52

Elektrotechnik Werne

x1 20
3

fr Pafeder A4x4x16 DIN 6885

PG 13,5

x1 20
3

PG 7

Typ of Connection
No. 00 01 B, F Illustration Cable connection (IP 65) Cable connection (IP 65) Cable connection (IP 65)
Standard: Standard: Standard: Material: Pin no. : 2m 2m 1,5 m Plastic 6+E / / AWI 40: AWI 40: 3m 3m

Dimensions
Cable code DIN 47100

02
IP 65

Total length: 77 mm

Material: Pin no.:

Plastic 6+E

03
IP 65

Total length: 60 mm

Material: Pin no.:

Plastic 3+E

05
IP 65

Total length: 40 mm

Material: Pin no.:

Plastic 6

23,3 16,5 7,8

IP 65 Material: Pin no.: Brass 5/6

Pg 7

ca. 37

07

18,5

Total length :33 mm

Please note! This connector reduces the system of protection of the encoder to IP 40.

08, 10
IP 40

Total length: 62 mm

Material: Pin no.l:

Brass 5/6

Please note! This connector reduces the system of protection ot the encoder to IP 40.

09, 11
IP 40

Total length: 34 mm

Material:

Brass 09 / 12 / 16 / 17

12, 16, 17, D, H, I, Y


IP 65

Pin no.:

D = 12pole clockwise H = 12pole counter clockwise I = 9pole clockwise Y = 17pole clockwiese

Total length: 60 mm

Material:

Aluminium 7

52

Mil round plug connector


IP 65

Pin no.:

Total length: 52 mm

Material:

Plasic 9
31,5

54

Sub D 9 pin
IP 40

Pin no.:

Please note! This connector reduces the system of protection of the encoder to IP 40.

Total length: ca. 50 mm

39

Matching plug with ready made cable upon request


Connectors subject to model and dimensional change !
Elektrotechnik Werne

53

Accessories
Mounting clip

Mechanical Specifications:

DS N
DS A = 49,5 DS N = 52,5

DS A

DS A = 45,5 DS N = 48,5

Please note: In order to compensate for axial and radial shaft eccentricity as well as any angle offset, the encoder flange may not be rigidly mounted.. Please mount the flange with a flexible mounting clip as torque support: DS A DS N to encoder Typ HWI 103 ], HWA 103 ] to encoder Typ HWI 80 ]

54

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Accessories
Measuring Wheels Typ M 120 M 130 M 140 M 110 M 190 Circumference 500 mm 500 mm 500 mm 200 mm 200 mm Covering Knobbed rubber Knurled aluminium Vulkollan plastic Knurled aluminium Knobbed rubber D 10 mm / 12 mm 10 mm / 12 mm 10 mm / 12 mm 6 mm 6 mm B 25 mm 25 mm 25 mm 12 mm 12 mm

Typ M 101 M 102 M 108 M 109 Tolerance

Circumference 500 mm 500 mm 200 mm 200 mm

Covering Smooth plastic Ribbed plastic Smooth plastic Ribbed plastic

D 10 mm / 12 mm 10 mm / 12 mm 6 mm 6 mm

B 25 mm 25 mm 12 mm 12 mm

0,2 % - 0,5 % Standard Typ K 401 K 402 A 50 35 B 28 16 C 614 Not for AWI40 6 8

Couplings

Bellows Coupling Typ K 409 A 35 B 20 C 12 mm

Precision Coupling Typ K 410 A 25 B 25 C 612 mm


A B C

Rack Typ Z 214 B 5 H 20 L 1000 mm

Pinion Typ R 218 16 teeth/rev. = 50,26 mm

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55

Accessories
Flanges F
for encoder AW ] 58 S

Flanges FN
for encoder AWI 58 H, BC 58

F 2 / FN 2

F 3 / FN 3

F 4 / FN 4

F 5 / FN 5

F 6 / FN 6

WF 2 / WFN 2

Flanges
for encoder AWI 40 S/E

F7S Angle Flange WF 1


for encoder AW ] 90 S, PA 02, 70 140

(Standard)

F7E

(High-grade steel)

Flange F 8
for encoder HW ] 103 S

56

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Mounting / Installation Tips


Hohner shaft encoders can be used both in simple industrial applications and in the toughest of ambient conditions depending on the type and version. The precision mechanical and optoelectronic parts used in incremental and absolute shaft encoder today generally no longer represent any problem as far as the above fields of application are concerned. However, to ensure that your shaft encoder works faultessly, attention should be paid to the following mounting and installation tips:

Mechanical:

- Avoid blows to the shaft. - Do notexceed the maximum shaft load. - Any axial or radial shaft offset is to be compensated for by suitable measures, e.g. by using couplings, torque support, belt drives, etc. - Do not make any mechanical changes to the device. - When mounting hollow shaft encoder, make sure that the shaft is not distorted.

Electrical:

- Make sure that the power supply is off before carrying out wiring work or pulling the connector. - Electostatic discharges on the connectors can result in damage. - Connect the shielded line to PE in the swich cabinet.
(the shield is not connected in the device, i.e. one- sided shielding).

- Dry connect unused cables and make sure that they are insulated from each other. - Do not lay the encoder line parallel to or in the vicinity of load lines. - The tests specified in the certificate of conformity were carried out with the standard version and a 2 m cable.

These are only a few tips on how to avoid problems when using shaft encoder. Should you have any questions when mounting or operating Hohner shaft encoder, please contact our expert staff. They will be glad to help you.

Elektrotechnik Werne

57

EC-Declaration of Conformity

The manufacturer and distributor:

Hohner Elektrotechnik GmbH Gewerbehof 1 59368 Werne desclares of follows

Product: Typ:

Inkrementaler / absoluter shaft encoder AWI 40k, AWk 58, AWk 70k, AWk 90k, HWI 40 S, HWI 80 S, HWk 103 S, SWA 90, PA02, 70-140, Serie 10, Serie 30 All, AWI 40k only with ending C the following product specifications comply with: EN 50082 Part 2, EN 55011, IEC 1000-4-2, IEC 1000-4-4

Options:

Typ:

HWA 58 S this product complies fully with the following European guidelines. ( 89 / 336 / EWG ) Guidelines of the Council for the Standardisation of Legal requirements of the member states regarding electromagnetic compatibility The conformity of the listed products with the requirements of the guidelines is proved by the adherence to the folling norms. European Norm: EN 50082 - 2, EN 50081 - 2, EN 55011 Klasse B

Typ:

AWI 70 Ex, HWI 70 Ex, AWA 70 Ex, HWA 70 Ex

The listed products comply with the following compatible European Norms: EN 50 014: 1977 + A1., A5 ( VDE 0170 / 0171 Teil 1/1.87 ) General Regulations EN 50 018: 1977 + A1., A3 ( VDE 0170 / 0171 Teil 5/1.87 ) Compression proof mrtal protection d Typ: AWI58 H, BC58 The listed products comply with the requirements of the following European Norms. Number: 89/336/EWG superceded by 91/263/EWG and 92/31/EWG und 93/68 EWG (Text: Guidelines of the Council for the Standardisation of Legal requiremants of the member states regarding electromagnetic compatibility.) The conformity of the listed products with the requirements of the guidelines is proved by the adherence to the following norms: EN 50082 - 2, EN 50081 - 2, ENV 50140, EN 61000 - 4 - 2, ENV 50141, EN 55011 Werne, 01. 06. 1998 Hohner Elektrotechnik GmbH
Peter Scherer, Managing Director

58

General Terms of Sale No. 4


General: The following general terms of sale apply exclusively to all transactions between us and our business partner, even if other terms are sent or prescribed to us. All orders placed through travellers or agents require our written acknowledgement for validity. Prices: Our prices are quoted ex works, purely net, excluding packing coast and similar, and are subject to change without notice at the times. Delivery periods: Any agreed delivery dates or periods are prospective in nature. We reserve the right to withdraw from contracts should circumstance that change the conditions prevailing at the time of the offer, order or acknowledgement ot the order arise. In the case we have the right, at our discretion, to abidy by the contract and to change the ruling prices for the goods valid at the time of delivery. Shipment: All goods are shipped for the account and risk of the buyer, even in the case of free deliveries. Shipments will be insured against transport damage at the request of the buyer at his expense. We, however, reserve the right to insure shipments in whole or in part at the expense of the buyer, albeit without being abliged to do so. The terms and deadlines of the respective carrier and insurance firm apply for notification of damage to shipments insured through us. Packing: If not otherwise agreed, the goods will be packed as deemed necessary by us. We reserve the right to change a deposit on special packing in addition to the coast of the packing. Packing is charged for at cost price and is not taken back. Payment: The place of performance for deliveries and payments for all current and future orders is Werne. If not otherwise agreed, payments are to be remitted to our account in Werne free of charge within 30 days of the invoice date in net and without any deductions. The date of performance is the day on which we can dispose of the funds. We grant a 2 % discount on payment received within 8 days of the invoice date. In the event of a term of payment being exceeded we change default interest of 3 % above the legal bank discount rate, while reserving the right to claim a higher loss. In the event of a deterioration in the solvercy of the customer or should we receive adverse information on him, we have the right to demand advance payment or sufficient security of invoice sums, even if other terms were actually provided or agreed. In such cases outstanding invoice are due immediately. The same applies if the buyer pledges stocks, receivables, etc. or furnishes same as security for other creditors or if he does not pay in spite of repeated reminders. Our payment claims cannot and may be retained or offset against any claims by the customer.

Reservation of title: We retain title to the goods delivered until full payment of the purchase as well as payment of all past future deliveries within the business relationship - including all subsidiary claims (on payment by cheque or bill of exchange until the cheque or bill is honoured). The buyer is not entitled to pledge the goods or pass title to them to a third party as security until this time. This, however, does not affect the right of the buyer to resell the goods in the ordinary course of business. If the goods are resold, it is deemed as agreed that the reservation of title to the resold goods will be passed on to the buyer or new seller by the original buyer. The proceeds from a resale are to be kept separately in our favour. The buyer herewith cedes all claims against a third party arising from the resale of the goods or for any other legal reason to us for our security. The buyer is authorised to collect these claims for our account as long as he duly meets his payment obligations to us. We, however, are entitled to notify the repurchaser (Third party), who is to be named on request, of the transmission and to issue instructions to same. The buyer is to notify us immediately of any action by a third party on goods delivered under reserved title or on ceded claims. Out title to the goods is also valid vis-a-vis the carrier to whom the goods are handed over at the request of the buyer or our doing.

Custom-made goods: In the case of custom-made goods we are antitled to demand advance payment of their equivalent value in whole or in part. In the case of mass-producd articles we are entitled to deliver within a tolerance of +/- 20 % of the quantity ordered and in instalments. Tools remain our property at times, even if they were paid for by the buyer in whole or in part. It is solely the responsibility ot the customer to make sure that goods ordered from us do not infringe the property right of a third party. He assumes full liability for any claim against us in this regard. Complaints: We are to be notfied of complaints in writing immediately after they are discovered. Should we not receive an itemised notice of complaint within 4 weeks of arrival of the shipment at its addressed destination (i.e. the post office, railway forwarder, air freight or sea port agent, etc. at the addressed destination) at the latest, the quality, quantity, etc. of the shipment will be deemed to have been accepted under relinquishment of any right to complaint regarding apparent or allegedly concealed defects. For defective goods deliveredby us and for which we can be shown to be responsible we will- after free return of the goods to us in a unchanged and presuming a notice of complaint was received in time and in correct from- at our discretion render free replacemant or repair or reimburse the value of the goods at the price on the day we receive them back. Any other claims be the buyer or a third party are precluded.. Tolerance ranges in keeping with the latest developments in technology are deemed as accepted save that special arrangements were expressly made. Warranty: We are liable for defects to the shipment, which includes the lack of expressly warranted properties, to the extent that we are to repair or, at our discretion, replace free of change all those parts that become unusable 6 months (in multishift operation: within 3 mounths) of the day of delivery /date of shipment from our works) as a result of defective design or poor workmanship. We are only liable for defective materials insofar as we should have detected the flaws by applying expert care. Any other claims- of whatever type- by the buyer or a third party are precluded. The buyer is to bear any costs we incur as a result of unjustified complaint. We are to be notified of complaints in writing immediately after they are discovered and the affected parts are to be returned to us on demand. The time for filing a claim expires at the latest at the end of the seventh month after the day of delivery (date of shipment from our works). The buyer is to grant us the necessary time and opportunity free of change to make all the changes we deem necessary and to deliver spare parts. Replaced objekt become our property. We accept no liability: a) for damage from natural wear and tear; b) as long as the buyer has not met his obligations, in particular the agreed terms of payment, to us; c) if the buyer causes changes or repair work to be carried out without our authorisation. Tolerance ranges in keeping with the latest developments in technology are deemed as accepted save that special arrangemants were expressly made. We have carefull checked all the details in this catalogue (technical specifications, illustartions, dimensions, etc.) They agree with our level of knowledge and production on going to press. However; they do not represent any binding warranty. Jurisdiction: The relationship between us and our customers is governed by German law. Any disputes arising from a delivery contract or for any other legal reason will - at our discretion- be settled before a competent court for Werne or for the domicile of the buyer.

January 2000

Hohner-Elektrotechnik GmbH, 59368 Werne

Elektrotechnik Werne

59

Elektrotechnik Werne
Hohner Elektrotechnik GmbH Gewerbehof 1 D-59368 Werne Telefon: (0 23 89) 98 78-0 Telefax: (0 23 89) 98 78-27 E-Mail: [email protected] Internet: http://www.hohner-elektrotechnik.de

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