Safety Switches and Sens - Control - Safe Control Solutions
Safety Switches and Sens - Control - Safe Control Solutions
Safety Switches and Sens - Control - Safe Control Solutions
Easy to find, easy to choose: Safety switches and sens:Control safe control solutions
SELECTION AID
Safety switches with separate actuator Safety locking devices Safety positioning switches Safety hinge switches
The recommended safe control solutions in this selection guide reects just a small part of the portfolio. For further combinations between safety switches and opto-electronic protective devices with safety relays, safety controllers and network solutions see our printed catalog or contact the SICK representative in your country. In our catalog and on our homepage you will nd our complete line of products. Safety relays
Safety controllers
Modular safety controllers Compact safety controllers Flexible safety controllers Safety remote controllers
Network solutions
safetyPLUS
from SICK covers a broad range of competence for the safety of workers and machines. safetyPLUS is backed by a worldwide versatile product portfolio of devices, services and safety software.
8012400/2009-07-31
Contents
Safety products from SICK: Easy to choose and efcient to use
This guide contains a range of safety switches and the appropriate products from sens:Control safe control solutions. Page Example applications Choose the safety switch that best meets your requirements based on application examples.
45
Characteristics Performance Level and Category On the basis of the safety-engineering characteristics Performance Level and Category the selection matrix will lead you to the correct safety relay or safety controller.
67
Practical help applying the products Mounting examples and connection diagrams are provided to make installation easier.
8 10
Ordering information Easy-to-use ordering tables provide product and accessory part numbers.
14 19
Important note: In this guide we refer to various standards. We used the latest available version of the standards that could be incorporated before printing. Please note: if international or national standards and regulations exist, they should be given preference particularly with regard to the safety-engineering characteristics in machine oriented product standards (C standards). SICK offers you a complete support package, which is available for the entire service life of your machine and which encompasses planning and commissioning to maintenance, repair and updating of your system. Service congured to suit your own requirements. Please contact the SICK representative in your country. SICK AG Industrial Safety Systems Germany All rights, including changes to technical specication and or to the equipment without prior notication, are reserved.
8012400/2009-07-31
Emergency stop
Easy to mount. High demand for mechanical tolerance (misalignment), hygiene (food industry), wear (high number of switching actuations), etc.
Easy to mount. High demand for mechanical tolerance (misalignment), hygiene (food industry), wear (high number of switching actuations), etc.
8012400/2009-07-31
Recommended product
ES21
i150RP
IN4000
Metal housing
YES
Robust
NO
Compact
YES
NO
i14 Lock
Metal housing
YES NO
Robust Compact
i110H
i10H
YES
NO
Metal housing
YES NO
8012400/2009-07-31
UE23-2MF Up to performance level Recommended product ES21 i150RP IN4000 Direct i110P Number of safety switches for performance level resp. category i110R i10P i10R i10 Lock i15 Lock i14 Lock i110H i10H T4000 Multi T4000 Compact RE21 i110S i12S i16S i17S Up to category c 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 d 3
1) 2)
UE43-3AR UE43-4AR e 4 c 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 d 3 1
1)
UE43-2MF UE43-3MF e 4 1
2)
11) 21) 21) 21) 21) 23) 23) 23) 23) 23) 23) 23) 23) 23)
12) 22) 22) 22) 22) 25) 25) 25) 25) 25) 25) 25) 25) 25)
Standards of the safety-engineering characteristics The safety-engineering characteristics in the table refer to the following standards: Stopping category: EN 60204-1 Categorie: EN ISO 13849-1 Performance level: EN ISO 13849-1. Method of calculation see EN ISO 13849-1, Annex C.
Dual-channel wiring Dual-channel wiring with cross-circuit detection Connection diagrams page 10 and 11 3) Second safety switch for monitoring the protective device, e.g. i10R / i110R safety position switch or i10H / i110H safety hinge switch. Mounting example page 9, no. 5 Dual-channel wiring The safety level of the locking function is not described here!
8012400/2009-07-31
UE44-3SL c 1 1 1 1
4)
UE45-3S1 e 4 c 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 d 3 1
1)
Flexi Soft e 4 1
2)
d 3 1
1)
c 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11) 1 1 1 1
d 3 1
1)
e 4 12) 12) 14) 22) 22) 22) 22) 25) 25) 25) 25) 25) 12) 25) 25) 25) 25)
11) 21) 21) 21) 21) 23) 23) 23) 23) 23) 23) 23) 23) 23)
11) 14) 21) 21) 21) 21) 23) 23) 23) 23) 23) 11) 11) 23) 23) 23) 23)
12) 14) 22) 22) 22) 22) 25) 25) 25) 25) 25) 12) 25) 25) 25) 25)
11) 14) 21) 21) 21) 21) 23) 23) 23) 23) 23) 11) 11) 23) 23) 23) 23)
Dual-channel wiring Depending on the application additional measures may be necessary, e.g. second safety switch for manipulation prevention. 5) Second safety switch for monitoring the protective device, e.g. i10R / i110R safety position switch or i10H / i110H safety hinge switch. Mounting example page 9, no. 5 Dual-channel wiring with cross-circuit detection. Connection diagram page 12 The safety level of the locking function is not described here!
Second safety switch for monitoring the protective device, e.g. i10R / i110R safety position switch or i10H / i110H safety hinge switch. Mounting example page 9, no. 5 Mechanical locked Dual-channel wiring. Connection diagram page 13
8012400/2009-07-31
The safety position switch has to be mounted such that the required actuator travel will be achieved safely. Height and angle of the cam must be tuned to the safety switch.
The shaft of the safety hinge switch and the door hinge must be connected, xed and protected against position modication.
The actuator must be easily inserted into the actuating head of the safety switch. Safety switches shall not be used as a limit-stop. An additional limit-stop has to be mounted for the movable part of the guard.
8012400/2009-07-31
The mounting position of magnetic safety switches is arbitrary, but it has to be assured that the alignment marking of the read head and the actuator are in one line. An additional limit-stop has to be mounted for the movable part of the guard.
To recognize mechanical errors a redundant and divers arrangement of two safety switches is required.
8012400/2009-07-31
Safety door circuit with two i110R/i110P safety position switches on a UE43-2MF safety relay
+24V
B2 i110R i110P
UE43-2MF2D2
k2 S33 S31 S12 S22 A2 14 24 32
11 12
21 22
31 32
43 44
B1 i110R i110P
14)
H4 (RD) 0V
K1
K2
i1u432j4/R02
Task Safety door circuit with two i110R/i110P safety position switches on a UE43-2MF safety relay. Both safety position switches are attached to the same safety door. Operating mode: with restart interlock and external device monitoring. Operating characteristics After the application of the supply voltage the system is ready for operation. If the safety door is closed and K1 and K2 are de-energised and functioning correctly, the OSSDs on the UE43-2MF are switched on by pressing and releasing the button S1. The outputs (contacts 13-14 and 23-24) energise the contactors K1 and K2. If the safety door is opened, both channels in the UE43-2MF are shutdown. The UE43-2MF deenergises the contactors K1 and K2.
Fault analysis The erroneous behaviour of one of the contactors K1 or K2 will be detected. The shutdown function is retained. On manipulation (e.g. jamming) of the button S1 or a short-circuit in the buttons circuit, the system will not re-enable the output current circuits. On the occurrence of a short-circuit on one of the contacts on one of the safety position switches, the safety function is retained. The failure will be detected the next time the safety door is actuated. On the occurrence of a crosscircuit between the safety position switches contacts, the overcurrent protection in the UE43-2MF will be triggered. On the mechanical failure of a safety position switch, the safety function is retained. The failure will be detected the next time the safety door is actuated. The H4 LED indicates that the safety door is open. Notes Take note of the operating instructions of the integrated devices.
10
8012400/2009-07-31
Emergency stop circuit with emergency stop pushbutton ES21 on UE43-2MF safety relay
+24V S1
+24V S1 x k1 k1 k1 k2 k2 z k2 k2 z k2 x z k1 y k1 y
1)
1) x k1 k2 x z y y
A)
B)
31
12
13 23
31
21 31 12
13 23
31
UE43-2MF2D2
S34 S35 S12 S22 A2 14 24 32
ES21-CG2001
22
UE43-2MF2D2
S34 S35 S12 S22 A2 14 24 32
ES21-CG1001
K1 0V
K2 0V
K1
K2
na_u4321/R03
Task Emergency stop circuit with emergency stop pushbutton ES21 on UE43-2MF safety relay. Operating mode: with restart interlock and external device monitoring. A) For single-channel emergency stop pushbuttons (switching element ES21-CG1001) B) For dual-channel emergency stop pushbuttons (switching element ES21-CG2001) Operating characteristics If the emergency stop pushbutton ES21 has not been actuated and K1 and K2 are de-energised and functioning correctly, the UE43-2MF is ready for switch on. The UE43-2MF is switched on by pressing and releasing the button S1. The outputs (contacts 13-14 and 23-24) energise the contactors K1 and K2. On the actuation of the emergency stop pushbutton, the UE43-2MF is shutdown and the contactors K1 and K2 are de-energised.
Fault analysis A) Cross-circuits in the emergency stop button circuit are not detected. The erroneous behaviour of one of the contactors K1 or K2 will be detected. The shutdown function is retained. On manipulation (e.g. jamming) or a cross-circuit on the button S1, the UE43-2MF will not re-enable the output current circuits. B) A short-circuit in an emergency stop button circuit will be detected and will trigger the inhibited state (lock-out) of the UE43-2MF. On a cross-circuit between the emergency stop button circuits, the overcurrent protection in the UE43-2MF will be triggered. The UE43-2MF shuts down. The erroneous behaviour of one of the contactors K1 or K2 will be detected. The shutdown function is retained. On manipulation (e.g. jamming) or a cross-circuit on the button S1, the UE43-2MF will not re-enable the output current circuits. Notes Take note of the operating instructions of the integrated devices.
8012400/2009-07-31
11
Safety door circuit with one safety switch with separate actuator and one safety locking device on UE43-2MF safety relay
+24V
S4
1) k1
x k2 x z
ks (15)
B1 i10Lock
11 21 33 41 E1 k1 k2 S1 k1 12 22 34 42 E2 S35 S34 S11 S21 A1 13 23 31
UE43-2MF2D2
S33 S31 S12 S22 A2 14 24 32
k2
14) 11 12 21 22 33 34
0V
i1u432a5/R01
Task Safety door circuit with i12SB, i17S or 110H safety switch and i10 Lock safety locking device on UE43-2MF safety relay. Safety door mechanically locked and electrically unlocked. Operating mode: with restart interlock and external device monitoring. Operating characteristics The system is ready for operation after the application of the supply voltage. When the safety door is closed, it is mechanically locked. If the safety door is closed and K1 and K2 are de-energised and functioning correctly, the OSSDs on the UE43-2MF are switched on by pressing and releasing the button S1. The outputs (contacts 13-14 and 23-24) energise the contactors K1 and K2. If the safety door is unlocked by actuating the unlocking pushbutton S4, both channels on the UE43-2MF are shutdown. After the button S4 has been actuated, the safety door must be opened. The UE43-2MF de-energises the contactors K1 and K2. The unlocking must be interlocked with an additional enable ks (e.g. a standstill monitor).
Fault analysis The erroneous behaviour of one of the contactors K1 or K2 will be detected. The shutdown function is retained. On manipulation (e.g. jamming) of the button S1 or a shortcircuit in the buttons circuit, the system will not re-enable the output current circuits. On the mechanical failure of the safety locking device or the safety switch, the safety function is retained. The failure will be detected the next time the safety door is actuated. On the occurrence of a short-circuit on one of the contacts on the safety switch or the safety locking device, the safety function is retained. The failure will be detected the next time the safety door is actuated. As crosscircuits cannot be detected, they must be prevented by the laying the wiring to the safety switch and safety locking device separately. In an emergency and in case of power failure, the safety locking device can be unlocked manually using the emergency unlocking. Notes Take note of the operating instructions of the integrated devices.
12
8012400/2009-07-31
Safety door circuit with one safety switch with separate actuator and one safety locking device on a UE44-3SL safety relay
+24V
1) x S1 k1 k2 x z 11 21 33 41 E1 S4 k1 k1 k2 y y
B1 i10 Lock
UE44-3SLxx
S33 S31 S12 S22 A2 14 24 38
11 12
21 22
33 34
0V
i1u433a9/R01
Task Safety door circuit with one i12SB, i17S or i110H safety switch and one i10 Lock safety locking device on a UE44-3SL safety relay. Safety door mechanically locked and electrically unlocked. Operating mode: with restart interlock and contactor monitoring. Operating characteristics A power-up test is performed after the supply voltage is applied. After this test the system is ready for operation. The locking solenoid can now be operated using the contact 3738 on the UE44-3SL. The safety door can now be actuated. If the safety door is closed and K1 and K2 are de-energised and functioning correctly, the contact 37-38 is opened when button S1 is pressed and released, the locking device is then activated. The outputs (contacts 13-14 and 23-24) then energise the contactors K1 and K2. To open the safety door, the button S4 must be actuated (request). As a result the UE44-3SL de-energises the contactors K1 and K2. After the time set has elapsed, the contact 37-38 is closed. The safety door can be opened.
8012400/2009-07-31
Fault analysis The erroneous behaviour of one of the contactors K1 or K2 will be detected. The shutdown function is retained. On manipulation (e.g. jamming) of the button S1 or a shortcircuit in the buttons circuit, the system will not re-enable the output current circuits. On the mechanical failure of the safety locking device or the safety switch, the safety function is retained. In certain circumstances, the failure may still not have been detected the next time the safety door is actuated. On the occurrence of a short-circuit in the safety switch or in the safety locking device, the safety function is retained. In certain circumstances, the failure may still not have been detected the next time the safety door is actuated. On the occurrence of a cross-circuit between the safety switch and the safety locking device, the overcurrent protection in the UE44-3SL will be triggered. In an emergency and in case of power failure, the safety locking device can be unlocked manually using the emergency unlocking. Notes Take note of the operating instructions of the integrated devices.
13
Designation
Type
Housing material
Remarks
Part number
ES21-SA10F1
Plastic
Surface mounting
6036148
ES21-SB10G1
Plastic
Panel mounting
6036492
Metal
6024884
iE110-P10
5311137
14
8012400/2009-07-31
Type IN40-E0101K
Connecting cable
DOL-1204-G10M
6010543
i110-PA313
Metal
6025104
i110-RA313
Metal
6025107
i10-PA213
Plastic
6025088
i10-RA213
Plastic
6025085
8012400/2009-07-31
15
Remarks Locking type: mechanical, locking force 1200 N, solenoid operating voltage 24 V DC Straight, rigid, door radius min. 1000 mm Locking type: mechanical, locking force 1500 N, solenoid operating voltage 24 V DC, actuating element head of metal Straight, rubbermounted, door radius min. 300 mm Locking type: mechanical, locking force 1200 N, solenoid operating voltage 24 V DC Straight, rigid, door radius min. 160 mm
Actuator
iE10-S1
5306527
i15-MM0123 Lock
Plastic
6034024
Actuator
iE15-S1
5319975
i14-M0213 Lock
Plastic
6025060
Actuator
iE14-S2
5311133
i110-HA213
Metal
6025072
i10-HB213
Plastic
6025053
16
8012400/2009-07-31
Designation
Remarks For 1 ... 4 read heads With cable socket, cable length 10 m Sensor with integrated evaluation unit With cable socket, cable length 10 m
Transponder safety switch T4000-2 DRNAC T4000 Compact Actuator Connecting cable T4000-1 KBA DOL-1208-G10MA
Plastic
6022052
Plastic
5306531 6022152
Designation
Type
Housing material
Remarks
Part number
RE21-DA05
Plastic
6035617
8012400/2009-07-31
17
Type i110-SA313
Remarks Tongue-operated actuator, retaining force 5 N Straight, rigid, door radius min. 175 mm Straight, fully exible, door radius min. 60 mm Tongue-operated actuator, retaining force 15 N Straight, rigid, door radius min. 150 mm Straight, semi exible, door radius min. 60 mm Tongue-operated actuator, retaining force 30 N Straight, rigid, door radius min. 175 mm Straight, fully exible, door radius min. 60 mm Tongue-operated actuator, retaining force 20 N Straight, rigid, door radius min. 175 mm Straight, fully exible, door radius min. 60 mm
5308758 5308759
i12-SB213
Plastic
6025059
5311131 5308842
i16-SA203
Plastic
6025063
5311128 5311129
i17-SA213
Plastic
6025067
5311130 5311129
18
8012400/2009-07-31
Manual reset (monitored) Automatic reset Screw type terminals Screw terminal connector
Supply voltage
Type of output
Type UE23-2MF2D3 UE23-2MF2A4 UE23-2MF2A3 UE43-3AR2D2 UE43-4AR2D2 UE43-2MF2D2 UE43-2MF3D2 UE43-3MF2D3 UE43-3MF2A0 UE43-3MF2A1 UE43-3MF2A2 UE43-3MF2A3
Single- or dualchannel
Relays
50
T4000-1RCA02
Relays
max. 290
24 V DC
6029946
0.15 ... 3
24 V DC
6024907
1.5 ... 30
24 V DC
6024909
0.15 ... 3
24 V DC
6024911
1.5 ... 30
24 V DC
6024913
8012400/2009-07-31
19
Removable terminals
Number of inputs
Automatic reset
Supply voltage
Type of output
Cascadable
Designation
Type UE410-MU3T5
24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Main unit
Extension unit
UE410-XU3T300 UE410-XU3T50
UE410-8DI3
Single- or dualchannel
6026139
6026144
2x2
2x1
6032677
1043916
1043918
20
8012400/2009-07-31
Removable terminals
Control outputs
Type of output
Fieldbus
Designation
Type
Part number
UE410-PRO3
PROFIBUS-DP
PNP
6028407
DeviceNet
PNP
6032469
CANopen
PNP
6033111
UE410-EN1
EtherNet/IP
PNP
1042964
UE410-EN3
PNP
1042193
8012400/2009-07-31
21
Removable terminals
Number of inputs
EFI connection
Supply voltage
Type of output
Cascadable
Remarks
Designation
Type FX3-CPU000000
1043784
Memory plug
FX3-MPL000001
24 V DC
1043700
Extension unit
FX3-XTIO84002
PNP
24 V DC
1044125
FX3-XTDI80002
1044124
6026144
2x2 2x1 2
6032677
1043916
1043918
6021195
6035396
22
8012400/2009-07-31
Fieldbus
Designation
Type
Part number
FX3-GPRO
PROFIBUS-DP
1044075
FX0-GENT
RJ45
1044072
FX0-GMOD
RJ45
1044073
FX0-GPNT
RJ45
1044074
8012400/2009-07-31
23
8012400/2009-07-31 IL/KE Printed in Germany (2009-08) Subject to change without notice 00 WB USmod int33
Worldwide presence with subsidiaries in the following countries: Australia Belgium/Luxembourg Brasil Cesk Republika China Danmark Deutschland Espaa France Great Britain India Israel Italia Japan Nederland Norge
sterreich Polska Republic of Korea Republika Slovenija Romnia Russia Schweiz Singapore Suomi Sverige Taiwan Trkiye United Arab Emirates USA/Canada/Mxico
Please nd detailed addresses and additional representatives and agencies in all major industrial nations at www.sick.com
Non-contact detecting, counting, classifying, and positioning of any types of object Accident protection and personal safety using sensors, as well as safety software and services
Automated identification with bar code and RFID reading devices for the purpose of sorting and target control in industrial material flow Detecting volume, position, and contours of objects and surroundings with laser measurement systems
Precise measurement of gases, liquids and dust concentrations for continuous monitoring of emissions and the acquisition of process data in production processes Gas flow measurements with maximum accuracy thanks to compact gas metres