Chamberlain Manual Cg40d Garage Door

The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196 www.chamberlain.
com
GARAGE DOOR OPENER Model CG40D 1/2 HP

For Residential Use Only
Owners Manual

Please read this manual and the enclosed safety materials carefully! Fasten the manual near the garage door after installation. The door WILL NOT CLOSE unless The Protector System is connected and properly aligned. Periodic checks of the opener are required to ensure safe operation. The model number label is located on the front panel of your opener.
TABLE OF CONTENTS
Introduction 2-7 Adjustment 27-29
Safety symbol and signal word review ...............................2 Preparing your garage door................................................3 Tools needed.......................................................................3 Planning ..........................................................................4-5 Carton inventory..................................................................6 Hardware inventory.............................................................7 Adjust the travel limits.......................................................27 Adjust the force .................................................................28 Test the safety reversal system ........................................29 Test The Protector System ..............................................29
Operation
30-34
Assembly
8-11
Assemble the rail and install the trolley ..............................8 Fasten the rail to the motor unit and install the idler pulley ..........................................................9 Install the chain/cable .......................................................10 Tighten the chain...............................................................11
Operation safety instructions ............................................30 Using your garage door opener ........................................30 Using the wall-mounted Door Control...............................31 To open the door manually ...............................................31 Care of your garage door opener .....................................32 Having a problem?............................................................33 Diagnostic chart ................................................................34
Installation
11-26
Programming
35-36
Installation safety instructions ...........................................11 Determine the header bracket location.............................12 Install the header bracket .................................................13 Attach the rail to the header bracket.................................14 Position the opener ...........................................................15 Hang the opener ...............................................................16 Install the door control ......................................................17 Install the light and lens ....................................................18 Attach the emergency release rope and handle...............18 Electrical requirements .....................................................19 Install The Protector System ......................................20-22 Fasten the door bracket...............................................23-24 Connect the door arm to the trolley .............................25-26
To add or reprogram a hand-held remote control.............35 To erase all codes.............................................................35 3-Button Remotes .............................................................35 To add, reprogram or change a Keyless Entry PIN..........................................................36
Repair Parts
37-38
Rail assembly parts...........................................................37 Installation parts................................................................37 Motor unit assembly parts.................................................38
Accessories Repair Parts and Service Warranty
39 40 40
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual. When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully. When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
Mechanical
Electrical
Preparing your garage door

Before you begin: Disable locks. Remove any ropes connected to garage door. Complete the following test to make sure your garage door is balanced and is not sticking or binding: 1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs. 2. Raise and lower the door to see if there is any binding or sticking. If your door binds, sticks, or is out of balance, call a trained door systems technician. To prevent possible SERIOUS INJURY or DEATH: ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door may not reverse when required. NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.
To prevent damage to garage door and opener: ALWAYS disable locks BEFORE installing and operating the opener. ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
Carpenters Level (optional)
Pencil Hack Saw
Tape Measure
Claw Hammer Drill Drill Bits 3/16", 5/16" and 5/32" Wire Cutters Screwdriver
Stepladder
Sockets and Wrench 1/2", 5/8", 7/16", 9/16" and 1/4"
Pliers Adjustable End Wrench
Planning
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may find it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener. Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton. Installation Step 1 Look at the wall or ceiling above the garage door. The header bracket must be securely fastened to structural supports. Installation Step 5 Do you have a finished ceiling in your garage? If so, a support bracket and additional fastening hardware may be required. Installation Step 10 Depending upon garage construction, extension brackets or wood blocks may be needed to install sensors. Installation Step 10 Alternate floor mounting of the safety reversing sensor will require hardware not provided. Do you have an access door in addition to the garage door? If not, Model 7702CB Emergency Key Release is required. See Accessories page. Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforcement is required (Installation Step 11). The opener should be installed above the center of the door. If there is a torsion spring or center bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or right of the door center. See Installation Steps 1 and 11. If your door is more than 7 feet (2.13 m) high, see rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION

FINISHED CEILING Support bracket & fastening hardware is required. See page 16. Slack in chain tension is normal when garage door is closed.
Horizontal and vertical reinforcement is needed for lightweight garage doors (fiberglass, steel, aluminum, door with glass panels, etc.). See page 23 for details. Header Wall
Extension Spring OR Torsion Spring
Motor Unit
Wall-mounted Door Access Control Door Gap between floor and bottom of door must not exceed 1/4" (6 mm). Safety Reversing Sensor Header Wall Garage Door Vertical Centerline of Garage Door
Header Bracket Trolley Stop Bolt
CLOSED POSITION
Trolley
Safety Reversing Sensor
Garage Door Spring Straight Door Arm Curved Door Arm Door Bracket
Chain Emergency Release Rope & Handle
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS Generally, a one-piece door does not require reinforcement. If your door is lightweight, refer to the information relating to sectional doors in Installation Step 11. Depending on your doors construction, you may need additional mounting hardware for the door bracket (Step 11). Without a properly working safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. The gap between the bottom of the garage door and the floor MUST NOT exceed 1/4" (6 mm). Otherwise, the safety reversal system may not work properly. The floor or the garage door MUST be repaired to eliminate the gap.
ONE-PIECE DOOR WITHOUT TRACK

FINISHED CEILING Support bracket & fastening hardware is required. See page 16.
Rail
Header Wall
Slack in chain tension is normal when garage door is closed.
Motor Unit
Wall-mounted Door Control Access Door CLOSED POSITION Trolley Stop Bolt Cable Trolley
Header Bracket Door Bracket Gap between floor and bottom of door must not exceed 1/4" (6 mm). Safety Reversing Sensor Header Wall Safety Reversing Sensor
Rail
Straight Door Arm Garage Door
Curved Door Arm
Emergency Release Rope & Handle
ONE-PIECE DOOR WITH TRACK
CLOSED POSITION Trolley Stop Bolt Access Door Header Wall Cable Chain
Header Bracket
Curved Door Arm
Rail Emergency Release Rope & Handle
Door Bracket Garage Door
Straight Door Arm
Gap between floor and bottom of door must not exceed 1/4" (6 mm).
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated below. Accessories will depend on the model purchased. If anything is missing, carefully check the packing material. PARTS MAY BE STUCK IN THE FOAM. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is complete.
Lighted Door Control Button with (2) screws 6ABx1-1/2"
Motor Unit with a Light Lens
2-Conductor Bell Wire White & White/Red Trolley
Chain Spreader
Idler Pulley
Rail Center/Back Sections
Header Bracket
"U" Bracket
Door Bracket
Rail Front (header) Section Curved Door Arm Section Chain and Cable in Dispensing Carton Straight Door Arm Section
Hanging Brackets
Safety Sensor Bracket (2)
The Protector System (2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye) with 2-Conductor White & White/Black Bell Wire attached
Safety Labels and Literature
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures. ASSEMBLY HARDWARE
Lock Nut 1/4"-20 (2)
Lock Washer 3/8" (1)
Nut 3/8" (1)
Bolt 1/4"-20x1-3/4 (2)
Master Link (2) Trolley Threaded Shaft (1)
Idler Bolt (1)
INSTALLATION HARDWARE
Carriage Bolt 1/4"-20x1/2" (2)
Wing Nut 1/4"-20 (2)
Ring Fastener (3)
Nut 5/16"-18 (8)
Handle
Lag Screw 5/16"-9x1-5/8" (2)
Hex Bolt 5/16"-18x7/8" (4)
Lock Washer 5/16" (7)
Insulated Staples (30)
Lag Screw 5/16"-18x1-7/8" (2)
Screw 6ABx1-1/4" (2)
Screw 6-32x1" (2)
Rope Self-Threading Screw 1/4"-14x5/8" (2)
Drywall Anchors (2)
Spacer (2)
Clevis Pin 5/16"x1-1/2" (1)
Clevis Pin 5/16"x1" (1)
Clevis Pin 5/16"x1-1/4" (1)
ASSEMBLY STEP 1
Assemble the Rail & Install the Trolley
To avoid installation difficulties, do not run the garage door opener until instructed to do so. The front rail has a cut out window at the door end (see illustration). The hole above this window is larger on the top of the rail than on the bottom. A smaller hole 3-1/2" (8.9 cm) away is close to the rail edge. Rotate the back rail so it has a similar hole close to the opposite edge, about 4-3/4" (12 cm) from the far end. 1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside for Installation Step 5 and 12. NOTE: To prevent INJURY while unpacking the rail carefully remove the straight door arm stored within the rail section. 2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones. Tabs along the side will lock into place. To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the rail.
3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top. For convenience, put a support under the front end of the rail. 4. As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown. 5. Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose during shipping, check all packing material. Snap them back into position as shown. 6. Slide the trolley assembly along the rail from the back end to the screwdriver.
Trolley
Tapered End
KEEP LARGER HOLE ON TOP FRONT RAIL (TOP) Tapered End
Back Rails (TO MOTOR UNIT) Tapered End
Outer Trolley Tapered End Screwdriver Tabs Window Cut-Out Idler Pulley Hole Inner Trolley
Front Rail (TO DOOR) Wear Pads
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
Insert a 1/4"-20x1-3/4 bolt into the cover protection bolt hole on the back end of the rail as shown. Tighten securely with a 1/4"-20 lock nut. Do NOT overtighten. Remove the two bolts from the top of the motor unit. Place the U bracket, flat side down onto the motor unit and align the bracket hole with the bolt holes. Fasten with the previously removed bolts. Align the rail assembly with the top of the motor unit. Slide the rail end onto the U bracket, all the way to the stops that protrude on the top and sides of the bracket. Attach spreader to the motor unit with two screws. To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.
Hex Screws 8-32x7/16"
Bolts
Chain Spreader Motor Unit Sprocket
"U" Bracket Bolt
HARDWARE SHOWN ACTUAL SIZE
Cover Protection Bolt Hole
Bolt 1/4"-20x1-3/4"
Lock Nut 1/4"-20
Lock Nut
SLIDE RAIL TO STOPS ON TOP AND SIDES OF BRACKET
ASSEMBLY STEP 3
Install the Idler Pulley
Lay the chain/cable beside the rail, as shown. Grasp the end of the cable and pass approximately 12" (30 cm) of cable through the window. Allow it to hang until Assembly Step 5. Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to ensure proper operation. Place the idler pulley into the window as shown. Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut underneath the rail until the lock washer is compressed. Rotate the pulley to be sure it spins freely. Insert a 1/4"-20x1-3/4 bolt into the trolley stop hole in the front of the rail as shown. Tighten securely with a 1/4"-20 lock nut.
Chain and Cable Pulley
Bolt Rail
Nut Washer Idler Bolt Trolley
Screwdriver
Bolt Trolley Stop Hole
Grease Inside Pulley Lock Washer 3/8" Nut 3/8" Cable Link Idler Pulley
Idler Pulley
Lock Nut
Idler Bolt
Bolt 1/4"-20x1-3/4"
Lock Nut 1/4"-20
Nut 3/8"
Lock Washer 3/8"
ASSEMBLY STEP 4
Install the Chain/Cable
1. Pull the cable around the idler pulley and toward the trolley. 2. Connect the cable to the retaining slot on the trolley, as shown (Figure 1): From below, push pins of master link bar up through cable link and trolley slot. Push master link cap over pins and past pin notches. Slide clip-on spring over cap and onto pin notches until both pins are securely locked in place. 3. With the trolley against the screwdriver, dispense the remainder of the cable/chain along the rail toward the motor unit into the slot on the chain spreader, around the sprocket onto the chain spreader and continuing to the trolley assembly. The sprocket teeth must engage the chain (Figure 2). 4. Check to make sure the chain is not twisted, then connect it to the threaded shaft with the remaining master link. 5. Thread the inner nut and lock washer onto the trolley threaded shaft (Figure 3). 6. Insert the trolley threaded shaft through the hole in the trolley. Be sure the chain is not twisted (Figure 4). 7. Loosely thread the outer nut onto the trolley threaded shaft. 8. Remove the screwdriver. To avoid possible SERIOUS INJURY to fingers from moving garage door opener: ALWAYS keep hand clear of sprocket while operating opener. Securely attach chain spreader BEFORE operating.
Dispensing Carton Leave Chain and Cable Inside Dispensing Carton to Prevent Kinking.
Keep Chain and Cable Taut When Dispensing
Figure 1
Master Link Clip-On Spring
Master Link Cap
Master Link Clip-On Spring
Master Link Cap
Cable Link
Trolley Threaded Shaft Round Hole Slotted Hole Master Link Bar
Pin Notch Master Link Bar
Figure 2
"U" Bracket Bolt Chain Spreader Motor Unit Sprocket
Idler Pulley
Cable
Figure 3
Figure 4
Inner Nut 5/16" Lock Washer 5/16"
Trolley Threaded Shaft
Trolley Threaded Shaft Round Hole
10
ASSEMBLY STEP 5
Tighten the Chain
Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley. To tighten the chain, turn outer nut in the direction shown (Figure 1). When the chain is approximately 1/4" (6 mm) above the base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment. Sprocket noise can result if chain is too loose. When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2 when the door is open, do not re-adjust the chain. NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley before adjusting chain. You may notice loosening of chain after Adjustment Step 3 (Test the Safety Reversal System). Check for proper tension and readjust chain if necessary. Then repeat Adjustment Step 3. You have now finished assembling your garage door opener. Please read the following warnings before proceeding to the installation section. Figure 1
To Tighten Outer Nut Trolley Outer Lock Threaded Nut Washer Shaft
Inner Nut To Tighten Inner Nut
Figure 2
Chain
1/4" (6 mm) Base of Rail Mid length of Rail
WARNING
WARNING
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS WARNING To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS. 2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH. 3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener. 4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement. 5. Install garage door opener 7 feet (2.13 m) or more above floor. 6. Mount emergency release handle 6 feet (1.83 m) above floor. 7. NEVER connect garage door opener to power source until instructed to do so. 8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms. 9. Install wall-mounted garage door control: within sight of the garage door. out of reach of children at minimum height of 5 feet (1.5 m). away from ALL moving parts of the door. 10. Place entrapment warning label on wall next to garage door control. 11. Place manual release/safety reverse test label in plain view on inside of garage door. 12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a 1-1/2" (3.8 cm) high object (or a 2x4 laid flat) on the floor.
11
INSTALLATION STEP 1
Determine the Header Bracket Location
Header Wall
Unfinished Ceiling
2x4 Vertical Centerline of Garage Door 2x4
OPTIONAL CEILING MOUNT FOR HEADER BRACKET
To prevent possible SERIOUS INJURY or DEATH: Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might not reverse when required. DO NOT install header bracket over drywall. Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry. NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware, ALL of which are under EXTREME tension. ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might not reverse when required. Installation procedures vary according to garage door types. Follow the instructions which apply to your door. 1. Close the door and mark the inside vertical centerline of the garage door. 2. Extend the line onto the header wall above the door. You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 13) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately 1/2" (1 cm). If you need to install the header bracket on a 2x4 (on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 13. 3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall above the high point: 2" (5 cm) above the high point for sectional door and one-piece door with track. 8" (20 cm) above the high point for one-piece door without track. This height will provide travel clearance for the top edge of the door. NOTE: If the total number of inches exceeds the height available in your garage, use the maximum height possible, or refer to page 13 for ceiling installation.
Structural Supports
Level (optional)
Header Wall 2" (5 cm) Track Highest Point of Travel Door Door
Header Wall Track 2" (5 cm) Highest Point of Travel
Sectional door with curved track
One-piece door with horizontal track
Header Wall Header Wall 8" (20 cm) Door Highest Point of Travel Highest Point of Travel Door 8" (20 cm)
Jamb Hardware Pivot
One-piece door without track: jamb hardware
One-piece door without track: pivot hardware
12
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided). WALL HEADER BRACKET INSTALLATION Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling). Mark the vertical set of bracket holes. Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
UP
Wall Mount
Optional Mounting Holes
Header Wall 2x4 Structural Support Header Bracket
Vertical Centerline of Garage Door Lag Screws 5/16"x9x1-5/8"
Door Spring
Horizontal Line Garage Door Highest Point of Garage Door Travel Vertical Centerline of Garage Door
Lag Screw 5/16"-9x1-5/8"
CEILING HEADER BRACKET INSTALLATION Extend the vertical centerline onto the ceiling as shown. Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal. Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Header Bracket 6" (15 cm) Maximum Ceiling Mounting Holes Door Spring
Finished Ceiling Vertical Centerline of Garage Door
Lag Screws 5/16"x9x1-5/8"
UP
Header Wall
Garage Door
Vertical Centerline of Garage Door
13
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
NOTE: (Optional) With some existing installations, you may re-use the old header bracket with the two plastic spacers included in the hardware bag. Place the spacers inside the bracket on each side of the rail, as illustrated. Position the opener on the garage floor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way youll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring. Position the rail bracket against the header bracket. Align the bracket holes and join with a clevis pin 5/16"x1-1/2" as shown. Insert a ring fastener to secure.
Header Wall Header Bracket Idler Pulley
Header Bracket
Mounting Hole
Existing Header Bracket Existing Clevis Pin
Spacer
Mounting Hole OPTION WITH SOME EXISTING INSTALLATIONS
S EA CR IN WN DO E EL AV P TR U
Garage Door Opener Carton or Temporary Support
Clevis Pin 5/16"x1-1/2"
Ring Fastener
14
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as illustrated. SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK A 2x4 laid flat is convenient for setting an ideal door-to-rail distance. Remove foam packaging. Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough. Open the door all the way and place a 2x4 laid flat on the top section beneath the rail. If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 12 is completed. To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.
Rail
Door
2x4 is used to determine the correct mounting height from ceiling.
Trolley Release Arm ENGAGED RELEASED
ONE-PIECE DOOR WITHOUT TRACK A 2x4 on its side is convenient for setting an ideal door-to-rail distance. Remove foam packaging. Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough. Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail. The top of the door should be level with the top of the motor unit. Do not position the opener more than 4" (10 cm) above this point.
Header Bracket
Top of Door
2x4 is used to determine the correct mounting height from ceiling.
15
INSTALLATION STEP 5
Hang the Opener
Three representative installations are shown. Yours may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished ceilings (Figure 2 and Figure 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided. 1. Measure the distance from each side of the motor unit to the structural support. 2. Cut both pieces of the hanging bracket to required lengths. 3. Drill 3/16" pilot holes in the structural supports. 4. Attach one end of each bracket to a support with 5/16"-18x1-7/8" lag screws. 5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts. 6. Check to make sure the rail is centered over the door (or in line with the header bracket if the bracket is not centered above the door). 7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket. NOTE: DO NOT connect power to opener at this time. To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing any brackets into masonry.
Figure 1
Structural Supports
Measure Distance Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Lag Screws 5/16"-18x1-7/8"
Figure 2
Hidden Support Bracket (Not Provided) FINISHED CEILING Lag Screws 5/16"-18x1-7/8" (Not Provided) Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18 HARDWARE SHOWN ACTUAL SIZE
Lag Screw 5/16"-18x1-7/8"
Figure 3
Lag Screws 5/16"-18x1-7/8" FINISHED CEILING
Hex Bolt 5/16"-18x7/8"
Nut 5/16"-18
Lock Washer 5/16" (Not Provided) Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
Bolt 5/16"-18x7/8" Lock Washer 5/16" Nut 5/16"-18
16
INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of door at a minimum height of 5 feet (1.5 m) where small children cannot reach, and away from all moving parts of door and door hardware. 1. Strip 1/4" (6 mm) of insulation from one end of the bell wire. Connect it to the two screw terminals on the back of the door control by color: white wire to 2 and white/red wire to 1. 2. Fasten the Lighted Door Control Button securely with 6ABx1-1/2" screws. If installing into drywall, drill 5/32" holes and use the anchors provided. 3. Run the bell wire up the wall and across the ceiling to the opener. Use insulated staples to secure the wire in several places. Be careful not to pierce the wire with a staple, creating a short or open circuit. 4. Receiver terminal screws and the antenna are located on the back panel of the motor unit. Position the antenna wire as shown. 5. Then connect the bell wire to the opener terminal screws: white to 2 and white/red to 1. 6. Use tacks or staples to permanently attach the entrapment warning label to the wall near the door control, and the manual release/safety reverse test in a prominent location on the inside of the garage door. NOTE: DO NOT connect the power and operate the opener at this time. The trolley will travel to the full open position, but will not return to the close position until the sensor beam is connected and properly aligned. To prevent possible SERIOUS INJURY or DEATH from electrocution: Be sure power is not connected BEFORE installing door control. Connect ONLY to 24 VOLT low voltage wires. To prevent possible SERIOUS INJURY or DEATH from a closing garage door: Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet (1.5 m), and away from ALL moving parts of door. NEVER permit children to operate or play with door control push buttons or remote control transmitters. Activate door ONLY when it can be seen clearly, is properly adjusted and there are no obstructions to door travel. ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.
Screw 6ABx1-1/2" Lighted Door Control Button
Drywall Anchors
Insulated Staples
Bell Wire
Opener Terminal Screws
Bell Wire
1 2 3
WHT -2
9 7 5 3
9 7 5 3
Kg
Kg
E R-1D
Lighted Door Control Button Terminal Screws
Back Panel
Lighted Door Control Button
Antenna
17
INSTALLATION STEP 7
Install the Light and Lens
INSTALL THE LIGHT Install an A19 standard neck, 75 watt maximum light bulb in the socket. The light will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the light will turn OFF. Use standard neck Garage Door Opener bulbs for replacement NOTE: Use only standard light bulbs. The use of short neck or specialty light bulbs may overheat the endpanel or light socket. INSTALL THE LENS Locate and loosen (approximately 1/8" (3 mm) the two screws near top of opener front panel. Position lens against panel with slotted tabs directly below screws. Slide lens up to seat tabs behind screws. Snap bottom tabs of lens into panel slots. Retighten top panel screws to secure lens. To prevent possible OVERHEATING of the endpanel or light socket: DO NOT use short neck or specialty light bulbs. DO NOT use halogen bulbs. Use ONLY incandescent. To prevent damage to the opener: DO NOT use bulbs larger than 75W. ONLY use A19 size bulbs.
Panel Screw Light Lens Lens Slot
75 Watt Max. Light Bulb Lens Tab
INSTALLATION STEP 8
Attach the Emergency Release Rope and Handle
Thread one end of the rope through the hole in the top of the red handle so NOTICE reads right side up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to prevent slipping. Thread the other end of the rope through the hole in the release arm of the outer trolley. Adjust rope length so the handle is 6 feet (1.83 m) above the floor. Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot. NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling. To prevent possible SERIOUS INJURY or DEATH from a falling garage door: If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly. NEVER use emergency release handle unless garage doorway is clear of persons and obstructions. NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
Trolley
Trolley Release arm Emergency Release Handle

NOT ICE
Overhand Knot
18
INSTALLATION STEP 9
Electrical Requirements
To avoid installation difficulties, do not run the opener at this time. To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet you have, contact a qualified electrician to install the proper outlet. To prevent possible SERIOUS INJURY or DEATH from electrocution or fire: Be sure power is not connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection. Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes. NEVER use an extension cord, 2-wire adapter, or change plug in any way to make it fit outlet. Be sure the opener is grounded.
PERMANENT WIRING CONNECTION RIGHT WRONG Ground Tab Green Ground Screw Black Wire
If permanent wiring is required by your local code, refer to the following procedure. To make a permanent connection through the 7/8" hole in the top of the motor unit: Remove the motor unit cover screws and set the cover aside. Remove the attached 3-prong cord. Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded. Reinstall the cover. To avoid installation difficulties, do not run the opener at this time.
Ground Wire
White Wire
Black Wire
19
INSTALLATION STEP 10
Install The Protector System
The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction. IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSOR When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times. The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens. The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware. Be sure power is not connected to the garage door opener BEFORE installing the safety reversing sensor. To prevent SERIOUS INJURY or DEATH from a closing garage door: Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled. Install the safety reversing sensor so beam is NO HIGHER than 6" (15 cm) above garage floor.
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see Accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary. The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.
Safety Reversing Sensor 6" (15 cm) max. above floor
Invisible Light Beam Protection Area
Safety Reversing Sensor 6" (15 cm) max. above floor
Facing the door from inside the garage
20
INSTALLING THE BRACKETS Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" (15 cm) above the floor. They may be installed in one of three ways, as follows. Garage door track installation (preferred): Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie flush, with the lip hugging the back edge of the track, as shown in Figure 1. If your door track will not support the bracket securely, wall installation is recommended. Wall installation (Figure 2 & 3): Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed. If additional depth is needed, an extension bracket (see Accessories) or wood blocks can be used. Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" (15 cm) above the floor. Attach brackets to wall with lag screws (not provided). If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared. Floor installation (Figure 4): Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will be no higher than 6" (15 cm) above the floor. Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared. Fasten to the floor with concrete anchors as shown.
Figure 1
DOOR TRACK MOUNT (RIGHT SIDE)
Door Track Lip Indicator Light
Sensor Bracket
Lens
Figure 2
ide Ins age r Ga l l Wa
WALL MOUNT (RIGHT SIDE) Fasten Wood Block to Wall with Lag Screws (Not Provided) Indicator Light Sensor Bracket
Lag Screws (Not Provided) Lens
Figure 3
ide Ins age ar G l l Wa
WALL MOUNT (RIGHT SIDE) Extension Bracket (See Accessories) (Provided with Extension Bracket)
(Provided with Extension Bracket) Lens
Sensor Bracket Indicator Light
Figure 4
FLOOR MOUNT (RIGHT SIDE)
ide Ins rage a G ll Wa
Attach with Concrete Anchors (Not Provided) Lens
Carriage Bolt 1/4"-20x1/2"
Wing Nut 1/4"-20
Staples
Indicator Light Sensor Bracket
21
MOUNTING AND WIRING THE SAFETY REVERSING SENSORS Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 5). Finger tighten the wing nuts. Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling. Strip 1/4" (6 mm) of insulation from each set of wires. Separate white and white/black wires sufficiently to connect to the opener terminal screws: white to 2 and white/black to 3 (Figure 6). ALIGNING THE SAFETY REVERSING SENSORS Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct. The sending eye amber indicator light will glow regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or flickering (and the invisible light beam path is not obstructed), alignment is required. Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place. Loosen the receiving eye wing nut and adjust sensor until it receives the senders beam. When the green indicator light glows steadily, tighten the wing nut.
Figure 5
Wing Nut 1/4"-20
Carriage Bolt 1/4"-20x1/2"
Lens
TROUBLESHOOTING THE SAFETY REVERSING SENSORS 1. If the sending eye indicator light does not glow steadily after installation, check for: Electric power to the opener. A short in the white or white/black wires. These can occur at staples, or at opener connections. Incorrect wiring between sensors and opener. A broken wire. 2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't: Check alignment. Check for an open wire to the receiving eye. 3. If the receiving eye indicator light is dim, realign either sensor. NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, it will not close. The opener lights will blink 10 times. See page 20.
Figure 6
Bell Wire Finished Ceiling
Connect Wire to Opener Terminal Screws
Bell Wire
Door Control Connections (Dotted Line)

1 2
Sensor Connections
3
OPENER TERMINAL SCREWS
Invisible Light Beam Protection Area
22
Fasten the Door Bracket
Follow instructions which apply to your door type as illustrated below or on the following page. A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel. Figure 1 shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a U-shaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit. NOTE: Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Step 12. SECTIONAL DOORS 1. Center the door bracket on the previously marked vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket. 2. Position the top edge of the bracket 2"-4" (5-10 cm) below the top edge of the door, OR directly below any structural support across the top of the door. 3. Mark, drill holes and install as follows, depending on your doors construction: Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket: Drill 3/16" fastening holes. Secure the door bracket using the two 1/4"-14x5/8" self-threading screws (Figure 2A). Alternately, use two 5/16" bolts, lock washers and nuts (not provided) (Figure 2B). Metal, insulated or light weight factory reinforced doors: Drill 3/16" fastening holes. Secure the door bracket using the self-threading screws (Figure 3). Wood Doors: Use top and bottom or side to side door bracket holes. Drill 5/16" holes through the door and secure bracket with 5/16"x2" carriage bolts, lock washers and nuts (not provided) (Figure 4). NOTE: The 1/4"-14x5/8" HARDWARE self-threading screws are not SHOWN intended for use on wood doors. ACTUAL SIZE
Self-Threading Screw 1/4"-14x5/8"
Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket. Contact your door manufacturer for reinforcement kit.
Header Bracket
Door Bracket Location HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)
Figure 1
(Not Provided) Vertical Reinforcement Vertical Centerline of Garage Door Bolt 5/16"-18x2" UP UP Door Bracket Self-Threading Screw 1/4"-14x5/8" Door Bracket Lock Washer 5/16" Nut 5/16"-18 Vertical Reinforcement Vertical Centerline of Garage Door
Figure 2B
Figure 2A
(Not Provided) Bolt 5/16"x2" Inside Edge of Door or Reinforcement Board
UP Vertical Centerline of Garage Door UP Vertical Centerline of Garage Door
Figure 4
Figure 3
23
ONE-PIECE DOORS Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also. Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes. Metal Doors: Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided. Wood Doors: Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided) or 5/16"x1-1/2" lag screws (not provided) depending on your installation needs. NOTE: The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.)
Self-Threading Screw 1/4"-14x5/8" Header Wall 2x4 Support Finished Ceiling Door Bracket Top of Door (Inside Garage) Top Edge of Door Header Bracket Optional Placement Door Bracket METAL DOOR Optional Placement of Door Bracket HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FOR LIGHTWEIGHT GARAGE DOORS (FIBERGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)
Nut 5/16"-18
Lock Washer 5/16" Top of Door (Inside Garage) Top Edge of Door Optional Placement Carriage Bolt 5/16"x2" (Not Provided)
Door Bracket
For a door with no exposed framing, or for the optional installation, use lag screws 5/16"x1-1/2" (Not Provided) to fasten door bracket.
WOOD DOOR
24
Connect Door Arm to Trolley
Follow instructions which apply to your door type as illustrated below and on the following page. SECTIONAL DOORS ONLY Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the pulley) about 8" (20 cm) as shown in Figures 1, 2 and 3. Figure 1: Fasten straight door arm section to outer trolley with the 5/16"x1" clevis pin. Secure the connection with a ring fastener. Fasten curved section to the door bracket in the same way, using the 5/16"x1-1/4" clevis pin. Figure 2: Bring arm sections together. Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity. Figure 3, Hole alignment alternative: If holes in curved arm are above holes in straight arm, disconnect straight arm. Cut about 6" (15 cm) from the solid end. Reconnect to trolley with cut end down as shown. Bring arm sections together. Find two pairs of holes that line up and join with bolts, lock washers and nuts. Pull the emergency release handle toward the opener at a 45 angle so that the trolley release arm is horizontal. Proceed to Adjustment Step 1, page 27. Trolley will re-engage automatically when opener is operated.
Pulley
8" (20 cm) min.
Trolley Stop Bolt
Ring Fastener
Inner Trolley
Outer Trolley Clevis Pin 5/16"x1"
Door Bracket
Emergency Release Handle Straight Door Arm
Curved Door Arm
Figure 1
Pulley
8" (20 cm) min.
Trolley Stop Bolt
Nuts 5/16"-18
Lock Washers 5/16"
Bolts 5/16"-18x7/8" Door Bracket
Figure 2
Pulley
8" (20 cm) min.

Trolley Stop Bolt Lock Washers Nuts 5/16" 5/16"-18
Nut 5/16"-18
Lock Washer 5/16"
Ring Fastener
Clevis Pin 5/16"x1" (Trolley)
Clevis Pin 5/16"x1-1/4" (Door Bracket)
Hex Bolt 5/16"-18x7/8"
Bolts 5/16"-18x7/8" Cut this end
Figure 3
25
ALL ONE-PIECE DOORS 1. Assemble the door arm, Figure 4: Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevis pin. Secure with a ring fastener. 2. Adjustment procedures, Figure 5: On one-piece doors, before connecting the door arm to the trolley, the travel limits must be adjusted. Limit adjustment screws are located on the left side panel as shown on page 27. Follow adjustment procedures below. Open door adjustment: decrease UP travel limit - Turn the UP limit adjustment screw counter-clockwise 4 turns. - Press the Door Control push button. The trolley will travel to the fully open position. - Manually raise the door to the open position (parallel to the floor), and lift the door arm to the trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the fully open trolley/door arm positions in the illustration. If the arm does not extend far enough, adjust the limit further. One full turn equals 2" (5 cm) of trolley travel. Closed door adjustment: decrease DOWN travel limit - Turn the DOWN limit adjustment screw clockwise 4 complete turns.
Door Bracket
Ring Fastener Lock Washers 5/16"
Nuts 5/16"-18
Straight Arm Bolts 5/16"-18x7/8" Curved Door Arm
Figure 4
- Press the Door Control push button. The trolley will travel to the fully closed position. - Manually close the door and lift the door arm to the trolley. The arm should touch the trolley just ahead of the door arm connector hole. Refer to the fully closed trolley/door arm positions in the illustration. If the arm is behind the connector hole, adjust the limit further. One full turn equals 2" (5 cm) of trolley travel. 3. Connect the door arm to the trolley: Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin. It may be necessary to lift the door slightly to make the connection. Secure with a ring fastener. Run the opener through a complete travel cycle. If the door has a slight backward slant in full open position as shown in the illustration, decrease the UP limit until the door is parallel to the floor. NOTE: When setting the up limit on the following page, the door should not have a backward slant when fully open as illustrated below. A slight backward slant will cause unnecessary bucking and/or jerking operation as the door is being opened or closed from the fully open position.
Figure 5
Inner Trolley Outer Trolley
Door Arm
Emergency Release Handle Closed Door
Inner Trolley
Outer Trolley
Correct Angle
Open Door
Door with Backward Slant (Incorrect)
26
ADJUSTMENT STEP 1
Adjust the UP and DOWN Travel Limits
Limit adjustment settings regulate the points at which the door will stop when moving up or down. To operate the opener, press the Door Control push bar. Run the opener through a complete travel cycle. Does the door open and close completely? Does the door stay closed and not reverse unintentionally when fully closed? If your door passes both of these tests, no limit adjustments are necessary unless the reversing test fails (Adjustment Step 3, page 29). Adjustment procedures are outlined below. Read the procedures carefully before proceeding to Adjustment Step 2. Use a screwdriver to make limit adjustments. Run the opener through a complete travel cycle after each adjustment. NOTE: Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and try again. If anything interferes with the doors upward travel, it will stop. If anything interferes with the doors downward travel (including binding or unbalanced doors), it will reverse. HOW AND WHEN TO ADJUST THE LIMITS If the door does not open completely but opens at least five feet (1.5 m): Increase up travel. Turn the UP limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel. NOTE: To prevent the trolley from hitting the cover protection bolt, keep a minimum distance of 2-4" (5 cm - 10 cm) between the trolley and the bolt. If door does not open at least 5 feet (1.5 m): Adjust the UP (open) force as explained in Adjustment Step 2. If the door does not close completely: Increase down travel. Turn the down limit adjustment screw counterclockwise. One turn equals 2" (5 cm) of travel. If door still won't close completely and the trolley bumps into the pulley bracket (page 4), try lengthening the door arm (page 25) and decreasing the down limit. If the opener reverses in fully closed position: Decrease down travel. Turn the down limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel. Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system. If one control (force or travel limits) is adjusted, the other control may also need adjustment. After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or 2x4 laid flat) on floor.
To prevent damage to vehicles, be sure fully open door provides adequate clearance.
Cover Protection Bolt
2-4" (5 cm10 cm)
Left Panel
INCREASE TRAVEL DOWN UP
Limit Adjustment Screws
INCREASE TRAVEL DOWN UP
If the door reverses when closing and there is no visible interference to travel cycle: If the opener lights are flashing, the Safety Reversing Sensors are either not installed, misaligned, or obstructed. See Troubleshooting, page 22. Test the door for binding: Pull the emergency release handle. Manually open and close the door. If the door is binding or unbalanced, call for a trained door systems technician. If the door is balanced and not binding, adjust the DOWN (close) force. See Adjustment Step 2.
27
ADJUSTMENT STEP 2
Adjust the Force
Force adjustment controls are located on the back panel of the motor unit. Force adjustment settings regulate the amount of power required to open and close the door. If the forces are set too light, door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction. Weather conditions can affect the door movement, so occasional adjustment may be needed. The maximum force adjustment range is about 3/4 of a complete turn. Do not force controls beyond that point. Turn force adjustment controls with a screwdriver. NOTE: If anything interferes with the doors upward travel, it will stop. If anything interferes with the doors downward travel (including binding or unbalanced doors), it will reverse. HOW AND WHEN TO ADJUST THE FORCES 1. Test the DOWN (close) force Grasp the door bottom when the door is about halfway through DOWN (close) travel. The door should reverse. Reversal halfway through down travel does not guarantee reversal on a 1-1/2" (3.8 cm) obstruction. See Adjustment Step 3, page 29. If the door is hard to hold or doesn't reverse, DECREASE the DOWN (close) force by turning the control counterclockwise. Make small adjustments until the door reverses normally. After each adjustment, run the opener through a complete cycle. If the door reverses during the down (close) cycle and the opener lights aren't flashing, INCREASE DOWN (close) force by turning the control clockwise. Make small adjustments until the door completes a close cycle. After each adjustment, run the opener through a complete travel cycle. Do not increase the force beyond the minimum amount required to close the door. 2. Test the UP (open) force Grasp the door bottom when the door is about halfway through UP (open) travel. The door should stop. If the door is hard to hold or doesn't stop, DECREASE UP (open) force by turning the control counterclockwise. Make small adjustments until the door stops easily and opens fully. After each adjustment, run the opener through a complete travel cycle. If the door doesnt open at least 5 feet (1.5 m), INCREASE UP (open) force by turning the control clockwise. Make small adjustments until door opens completely. Readjust the UP limit if necessary. After each adjustment, run the opener through a complete travel cycle. Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. Too much force on garage door will interfere with proper operation of safety reversal system. NEVER increase force beyond minimum amount required to close garage door. NEVER use force adjustments to compensate for a binding or sticking garage door. If one control (force or travel limits) is adjusted, the other control may also need adjustment. After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or 2x4 laid flat) on floor.
Force Adjustment Controls
9 7 5 3
9 7 5 3
KG
KG
BACK PANEL
FORCE ADJUSTMENT LABEL

9 7 5 3 1 9 7 5 3 1
Kg
Kg
Open Force
Close Force
28
ADJUSTMENT STEP 3
Test the Safety Reversal System
TEST With the door fully open, place a 1-1/2" (3.8 cm) board (or a 2x4 laid flat) on the floor, centered under the garage door. Operate the door in the down direction. The door must reverse on striking the obstruction. ADJUST If the door stops on the obstruction, it is not traveling far enough in the down direction. Reconduct Adjustment Steps 1 and 2. NOTE: On a sectional door, make sure limit adjustments do not force the door arm beyond a straight up and down position. See the illustration on page 25. Repeat the test. When the door reverses on the 1-1/2" (3.8 cm) board, remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment. If the unit continues to fail the Safety Reverse Test, call for a trained door systems technician. IMPORTANT SAFETY CHECK: Test the Safety Reverse System after: Each adjustment of door arm length, limits, or force controls. Any repair to or adjustment of the garage door (including springs and hardware). Any repair to or buckling of the garage floor. Any repair to or adjustment of the opener. Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door. Safety reversal system MUST be tested every month. If one control (force or travel limits) is adjusted, the other control may also need adjustment. After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or 2x4 laid flat) on the floor.
1-1/2" (3.8 cm) board (or a 2x4 laid flat)
ADJUSTMENT STEP 4
Test The Protector System
Press the remote control push button to open the door. Place the opener carton in the path of the door. Press the remote control push button to close the door. The door will not move more than an inch (2.5 cm), and the opener lights will flash. The garage door opener will not close from a remote if the indicator light in either sensor is off (alerting you to the fact that the sensor is misaligned or obstructed). If the opener closes the door when the safety reversing sensor is obstructed (and the sensors are no more than 6" (15 cm) above the floor), call for a trained door systems technician. Without a properly installed safety reversing sensor, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing garage door.
29
WARNING
OPERATION
IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS. 2. ALWAYS keep remote controls out of reach of children. NEVER permit children to operate or play with garage door control push buttons or remote controls. 3. ONLY activate garage door when it can be seen clearly, it is properly adjusted, and there are no obstructions to door travel. 4. ALWAYS keep garage door in sight until completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. 5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY OPENED DOOR. 6. If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly. 7. NEVER use emergency release handle unless garage doorway is clear of persons and obstructions. 8. NEVER use handle to pull garage door open or closed. If rope knot becomes untied, you could fall. 9. If one control (force or travel limits) is adjusted, the other control may also need adjustment. 10. After ANY adjustments are made, the safety reversal system MUST be tested. 11. Safety reversal system MUST be tested every month. Garage door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or a 2x4 laid flat) on the floor. 12. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED (see page 3). An improperly balanced door may not reverse when required and could result in SEVERE INJURY or DEATH. 13. ALL repairs to cables, spring assemblies and other hardware, ALL of which are under EXTREME tension, MUST be made by a trained door systems technician. 14. ALWAYS disconnect electric power to garage door opener BEFORE making ANY repairs or removing covers. 15.
SAVE THESE INSTRUCTIONS.
Using Your Garage Door Opener

Your Security opener and hand-held remote control have been factory-set to a matching code which changes with each use, randomly accessing over 100 billion new codes. Your opener will operate with up to eight Security remote controls and one Security Keyless Entry System. If you purchase a new remote, or if you wish to deactivate any remote, follow the instructions in the Programming section. Activate your opener with any of the following: The hand-held Remote Control: Hold the large push button down until the door starts to move. The wall-mounted Door Control: Hold the push button or bar down until the door starts to move. The Keyless Entry (See Accessories): If provided with your garage door opener, it must be programmed before use. See Programming. When the opener is activated (with the safety reversing sensor correctly installed and aligned) 1. If open, the door will close. If closed, it will open. 2. If closing, the door will reverse. 3. If opening, the door will stop.
4. If the door has been stopped in a partially open position, it will close. 5. If obstructed while closing, the door will reverse. If the obstruction interrupts the sensor beam, the opener lights will blink for five seconds. 6. If obstructed while opening, the door will stop. 7. If fully open, the door will not close when the beam is broken. The sensor has no effect in the opening cycle. If the sensor is not installed, or is misaligned, the door won't close from a hand-held remote. However, you can close the door with the Door Control, the Outside Keylock, or Keyless Entry, if you activate them until down travel is complete. If you release them too soon, the door will reverse. The opener lights will turn on under the following conditions: when the opener is initially plugged in; when power is restored after interruption; when the opener is activated. Lights will also turn on when someone walks through the open garage door. It will turn off automatically after 4-1/2 minutes. Bulb size is A19. Bulb power is 75 watts maximum.
30
Using the Wall-Mounted Door Control

Press the push button to open or close the door. Press again to reverse the door during the closing cycle or to stop the door while it's opening.
To Open the Door Manually
To prevent possible SERIOUS INJURY or DEATH from a falling garage door: If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly. NEVER use emergency release handle unless garage doorway is clear of persons and obstructions. NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall. DISCONNECT THE TROLLEY: Trolley The door should be fully closed if possible. Pull down on the emergency release handle (so that the trolley release arm snaps into a vertical position) and lift Trolley Release Arm the door manually. The lockout (In Manual Disconnect feature prevents the trolley from Position) reconnecting automatically, and the door can be raised and lowered manually as often as necessary. Lockout position (Manual disconnect)
NO TIC E
TO RE-CONNECT THE TROLLEY: Pull the emergency release Trolley handle toward the opener at an angle so that the trolley release arm is horizontal. The trolley will reconnect on the next UP or DOWN operation, either manually or by using the door Emergency Release Handle control or remote. (Down and Back)
Trolley Release Arm
NO
TIC
To reconnect
31
CARE OF YOUR OPENER

LIMIT AND FORCE ADJUSTMENTS: Weather conditions may cause some minor changes in door operation requiring some reINCREASE TRAVEL DOWN adjustments, particularly during UP the first year of operation. LIMIT CONTROLS (Left panel) Pages 27 and 28 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully. Kg Kg Repeat the safety reverse test FORCE CONTROLS (Adjustment Step 3, page 29) (Back panel) after any adjustment of limits or force.
9 1 9 7 3 7 5 5
THE REMOTE CONTROL BATTERY
To prevent possible SERIOUS INJURY or DEATH: NEVER allow small children near batteries. If battery is swallowed, immediately notify doctor. To reduce risk of fire, explosion or chemical burn: Replace ONLY with 3V2032 coin batteries. Do NOT recharge, disassemble, heat above 100C (212F) or incinerate. The lithium battery should produce power for up to 5 years. To replace battery, use the visor clip or screwdriver blade to pry open the case as shown. Insert battery positive side up (+). Dispose of old battery properly.
Battery positive side up (+)
MAINTENANCE SCHEDULE Once a Month Manually operate door. If it is unbalanced or binding, call a trained door systems technician. Check to be sure door opens & closes fully. Adjust limits and/or force if necessary (see pages 27 and 28). Repeat the safety reverse test. Make any necessary adjustments (see Adjustment Step 3). Twice a Year Check chain tension. Disconnect trolley first. Adjust if necessary (see page 11). Once a Year Oil door rollers, bearings and hinges. The opener does not require additional lubrication. Do not grease the door tracks.
NOTICE: To comply with FCC and or Industry Canada rules (IC), adjustment or modifications of this receiver and/or transmitter are prohibited, except for changing the code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS. Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
32
HAVING A PROBLEM?
1. My door will not close and the light bulbs blink on my motor unit: The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction. Verify the safety sensors are properly installed, aligned and free of any obstructions. Refer to Installation Step 10: Install The Protector System. Check diagnostic LED for flashes on the motor unit then refer to the Diagnostic Chart on the following page. 2. My remotes will not activate the door: Reprogram remotes following the programming instructions. Refer to Programming. If remote will still not activate your door, check diagnostic LED for flashes on motor unit then refer to Diagnostic Chart on the following page. 3. My door reverses for no apparent reason: Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel. Manually check door for balance or any binding problems. Refer to Adjustment Step 2, Adjust the Force. 4. My door reverses for no apparent reason after fully closing and touching the floor: Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel. Refer to Adjustment Step 1, Adjust the UP and DOWN Travel Limits. Decrease down travel by turning down limit adjustment screw clockwise. 5. My lights will not turn off when door is open: The garage door opener is equipped with a security light feature. This feature activates the light on when the safety sensor beam has been obstructed.
Bell Wire
9 7 5 3
9 7 5 3
KG
KG
"Learn" Button LED or Diagnostic LED Safety Reversing Sensor
Sending Eye Safety Reversing Sensor (Amber Indicator Light)
Receiving Eye Safety Reversing Sensor (Green Indicator Light)
6. My motor unit hums briefly: First verify that the trolley is against the stop bolt. Release the door from the opener by pulling the Emergency Release Rope. Manually bring the door to a closed position. Loosen the chain by adjusting the outer nut 4 to 5 turns. This relieves the tension. Run the motor unit from the remote control or door control. The trolley should travel towards the door and stop. If the trolley re-engages with the door, pull the Emergency Release Rope to disengage. Decrease the UP travel by turning the UP Travel adjustment screw 2 full turns away from the arrow. Re-tighten the outer nut so the chain is a 1/4" (6 mm) above the base of the rail. (When the door is reconnected and closed, the chain will sag. This is normal.) If the trolley does not move away from the bolt, repeat the steps above.
33
Bell Wire
Diagnostics Located On Motor Unit
9 7 5 3
9 7 5 3
KG
KG
Installed Safety Reversing Sensor
"Learn" Button LED or Diagnostic LED
Your garage door opener is programmed with self-diagnostic capabilities. The Learn button/diagnostic LED will flash a number of times then pause signifying it has found a potential issue. Consult Diagnostic Chart below.
Diagnostic Chart
1 FLASH
Safety reversing sensors wire open (broken or disconnected). Symptom: One or both of the Indicator lights on the safety reversing sensors do not glow steady. Inspect sensor wires for a short (staple in wire), correct wiring polarity (black/white wires reversed), broken or disconnected wires, replace/attach as needed. Disconnect all wires from back of motor unit. Remove sensors from brackets and shorten sensor wires to 1-2 ft (30-60 cm) from back each of sensor. Reattach sending eye to motor unit using shortened wires. If sending eye indicator light glows steadily, attach the receiving eye. Align sensors, if the indicator lights glow replace the wires for the sensors. If the sensor indicator lights do not light, replace the safety reversing sensors. Symptom: LED is not lit on door control. Inspect door control/wires for a short (staple in wire), replace as needed. Disconnect wires at door control, touch wires together. If motor unit activates, replace door control. If motor unit does not activate, disconnect door control wires from motor unit. Momentarily short across red and white terminals with jumper wire. If motor unit activates, replace door control wires. Symptom: Sending indicator light glows steadily, receiving indicator light is dim or flashing. Realign receiving eye sensor, clean lens and secure brackets. Verify door track is firmly secured to wall and does not move. Symptom: Motor has over heated; the motor unit does not operate or trolley is stuck on stop bolt = Motor unit hums briefly; RPM Sensor = Short travel 6-8" (15-20 cm). Unplug unit to reset. Try to operate motor unit, check diagnostic code. If it is still flashing 5 times and motor unit moves 6-8" (15-20 cm), replace RPM sensor. If motor unit doesnt operate, motor unit is overheated. Wait 30 minutes and retry. If motor unit still will not operate replace logic board. Symptom: Motor unit doesnt operate. Replace logic board because motor rarely fails.
OR 2 FLASHES
Safety reversing sensors wire shorted or black/white wire reversed.
3 FLASHES
Door control or wire shorted.
4 FLASHES
Safety reversing sensors slightly misaligned (dim or flashing LED).
5 FLASHES
Motor overheated or possible RPM sensor failure. Unplug to reset.
6 FLASHES
Motor Circuit Failure. Replace Receiver Logic Board.
34
PROGRAMMING
NOTICE: If this Security garage door opener is operated with a non-rolling code transmitter, the technical measure in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure. Your garage door opener has already been programmed at the factory to operate with your hand-held remote control. The door will open and close when you press the large push button. Below are instructions for programming your opener to operate with additional Security remote controls.
To Add or Reprogram a Hand-held Remote Control

USING THE LEARN BUTTON
To Erase All Codes From Motor Unit Memory

To deactivate any unwanted remote, first erase all codes: Press and hold the learn button on motor 1 unit until the learn indicator light goes out (approximately 6 seconds). All previous codes are now erased. Reprogram each remote or keyless entry you wish to use.
1. Press and release the learn button on the motor unit. The learn indicator light will glow steadily for 30 seconds. 2. Within 30 seconds, press and hold the button on the hand-held remote* that you wish to operate your garage door. 3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.
*3-Button Remotes
If provided with your garage door opener, the large button is factory programmed to operate it. Additional buttons on any Security 3-Button remote or miniremote can be programmed to operate other Security garage door openers.
35
To Add, Reprogram or Change a Keyless Entry PIN

NOTE: Your new Keyless Entry must be programmed to operate your garage door opener. USING THE LEARN BUTTON To change an existing, known PIN If the existing PIN is known, it may be changed by one person without using a ladder. 1. Press the four buttons for the present PIN, then press and hold the # button. The opener light will blink twice. Release the # button. 2. Press the new 4-digit PIN you have chosen, then press Enter. The motor unit lights will blink once when the PIN has been learned. Test by pressing the new PIN, then press Enter. The door should move. To set a temporary PIN You may authorize access by visitors or service people with a temporary 4-digit PIN. After a programmed number of hours or number of accesses, this temporary PIN expires and will no longer open the door. It can be used to close the door even after it has expired. To set a temporary PIN: 1. Press the four buttons for your personal entry PIN (not the last temporary PIN), then press and hold the button. The opener light will blink three times. Release the button. 2. Press the temporary 4-digit PIN you have chosen, then press Enter. The opener light will blink four times. 3. To set the number of hours this temporary PIN will work, press the number of hours (up to 255), then press . OR 3. To set the number of times this temporary PIN will work, press the number of times (up to 255), then press #. The opener light will blink once when the temporary PIN has been learned. Test by pressing the four buttons for the temporary PIN, then press Enter. The door should move. If the temporary PIN was set to a certain number of openings, remember that the test has used up one opening. To clear the temporary password, repeat steps 1-3, setting the number of hours or times to 0 in step 3. One Button Close: Opener can be closed by pressing only the ENTER button if the one button close feature has been activated. This feature has been activated at the factory. To activate or deactivate this feature press and hold buttons 1 and 9 for 10 seconds. The keypad will blink twice when the one button close is active. The keypad will blink four times when one button close is deactivated.
9 7 5 3
9 7 5 3
KG
KG
1. Press and release the learn button on motor unit. The learn indicator light will glow steadily for 30 seconds. 2. Within 30 seconds, enter a four digit personal identification number (PIN) of your choice on the keypad. Then press and hold the enter button. 3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.
36
REPAIR PARTS
Rail Assembly Parts
1 3 4
5
KEY NO.
1 2 3 4 5 6
PART NO.
4A1008 41C5141-1 41A5665-2 144C56 41A5807 12D598-1 183A163
DESCRIPTION
Master link kit Complete trolley assembly Complete rail Idler pulley Chain and cable U bracket NOT SHOWN Wear pads
Installation Parts 4 1 3
KEY PART NO. NO.
1 2 3 4 5 6 7 8 9 41A4166 950D 10A20 29B137 41A2828 41B4494-1 41A5047-1 41A5047-2 41A5034
DESCRIPTION
5
NOT ICE
7 10 11
8 13 12
9
10 11 12 13
Door control button Single-Button remote control 3V2032 Lithium battery Remote control visor clip Emergency release rope and handle assembly 2-Conductor bell wire, white and white/red Door bracket w clevis pin & fastener Header bracket w/clevis pin & fastener Safety sensor kit (receiving and sending eyes) with 3' (.9 m) 2-conductor bell wire 178B34 Straight door arm section 12B776 Hanging brackets 178B35 Curved door arm section 41A5266-1 Safety sensor brackets (2) NOT SHOWN 41A5258-11 Installation hardware bag (includes hardware listed on page 7) 114A3057 Owners manual 114A3057SP Owners manual - Spanish
37
Motor Unit Assembly Parts
1 2 20 3 4
8 16 19 18 17 3 10 9 5 6 7
16
15 14
13
11
(Down) Contact Brown Wire Drive Gear LIMIT SWITCH ASSEMBLY
12
Center Limit Contact
(Up) Contact
KEY NO.
1 2
PART NO.
41A5615 41C4220A
DESCRIPTION
Chain Spreader Gear and sprocket assembly. Complete with: Spring washer, thrust washer, retaining ring, bearing plate, roll pins (2), drive gear and worm gear, helical gear w/retainer and grease Drive/worm gear kit w/grease, roll pins (2) Line cord End panels w/all labels Light socket Lens Capacitor - 1/2 HP Capacitor bracket Terminal block w/screws Universal replacement motor & bracket assembly. Complete with: Motor, worm, bracket, bearing assembly, RPM sensor
KEY NO.
12 13 14 15 16 17 18 19
PART NO.
41R0370-15 41A2818 41D3452 41C4398A 41C5497 41C5498 41A2826 41A2822-1 41A5021-1H-315
DESCRIPTION
Cover Limit switch drive and retainer Limit switch assembly RPM sensor assembly High voltage wire harness Low voltage wire harness Motor shaft bearing kit Interrupter cup assembly Receiver logic board assembly. Complete with: Logic board, end panel w/all labels, light socket End panel w/all labels NOT SHOWN Opener assembly hardware kit (includes screws not designated by a number in illustration)
3 4 5 6 7 8 9 10 11
41A2817 41B4245 41D181 175B88 108D36-2 30B532 12A373 41A3150 41D3058
20
41A5014-3 41A2825
38
UP
DN
Grey Wire
Yellow Wire
ACCESSORIES
953D 3-Button SECURITY Remote Control: Includes visor clip. 7702CB Outside Quick Release: Required for a garage with NO access door.
956D
3-Button Mini-Remote Control with SECURITY: With key ring and fastening strip.
760CB
Outdoor Key Switch: Operates the garage door automatically from outside when remote control is not handy.
940D
SECURITY Keyless Entry: Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard. Also can add a temporary password for visitors or service persons. This temporary password can be limited to a programmable number of hours or entries. Multi-Function Door Control Panel: Provides a Lock feature which prevents operation of garage door opener from portable remotes and a Light feature for constant light.
LOCK
7708CB
8 Foot (2.4 m) Rail Extension: To allow an 8 foot (2.4 m) door to open fully.
7710CB
10 Foot (3 m) Rail Extension: To allow a 10 foot (3 m) door to open fully.
945CB
LIGHT
41A5281 935CB Motion Detecting Control Panel: Multi-Function door control with motion sensor that automatically turns opener lights on for 5 minutes when it detects a person entering the garage. Sensor can be easily deactivated when desired. Garage Door Monitor: Monitors the status of your garage door from inside your home.
CLOSED OPEN
Extension Brackets: (Optional) For safety sensor installation onto the wall or floor. To order call: 1-800-528-9131.
LOCK LIGHT
CLLAD
CLDM1
Remote Light Control: Enables homeowner to turn on a lamp, television or other appliance from their car with their garage door opener remote or from anywhere in their home with an additional Chamberlain Security remote.
39
CHAMBERLAIN SERVICE IS ON CALL

OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE. SIMPLY DIAL OUR TOLL FREE NUMBER:
HOW TO ORDER REPAIR PARTS

Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: PART NUMBER PART NAME MODEL NUMBER ADDRESS ORDERS TO: THE CHAMBERLAIN GROUP, INC. Technical Support Group 6050 S. Country Club Road Tucson, Arizona 85706
1-800-528-9131
www.chamberlain-diy.com
For professional installation, parts and service, contact your local CHAMBERLAIN dealer. Look for him in the Yellow Pages, or call our Service number for a list of dealers in your area.
SERVICE INFORMATION TOLL FREE NUMBER:
1-800-528-9131
CHAMBERLAIN GARAGE DOOR OPENER ONE-YEAR LIMITED WARRANTY FOUR-YEAR MOTOR LIMITED WARRANTY
The Chamberlain Group, Inc. (Seller) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of one year from the date of purchase [and that the motor is free from defect in materials and/or workmanship for a period of four years from the date of purchase]. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety. If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-9131, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller's sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller's sole option. ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE [EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR, WHICH ARE LIMITED IN DURATION TO THE FOUR-YEAR LIMITED WARRANTY PERIOD FOR THE MOTOR], AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE. THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES. THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU. UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER'S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
114A3057E
2007, The Chamberlain Group, Inc. All Rights Reserved

Chamberlain Manual Cg40d Garage Door

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The Chamberlain Group, Inc. 845 Larch Avenue Elmhurst, Illinois 60126-1196 www.chamberlain.

GARAGE DOOR OPENER Model CG40D 1/2 HP

Rail assembly parts...........................................................37 Installation parts................................................................37 Motor unit assembly parts.................................................38

Accessories Repair Parts and Service Warranty

Preparing your garage door

Carpenters Level (optional)

Pencil Hack Saw

Sockets and Wrench 1/2", 5/8", 7/16", 9/16" and 1/4"

Pliers Adjustable End Wrench

SECTIONAL DOOR INSTALLATION

Extension Spring OR Torsion Spring

Header Bracket Trolley Stop Bolt

Safety Reversing Sensor

Chain Emergency Release Rope & Handle

ONE-PIECE DOOR WITHOUT TRACK

Slack in chain tension is normal when garage door is closed.

Straight Door Arm Garage Door

Curved Door Arm

Emergency Release Rope & Handle

ONE-PIECE DOOR WITH TRACK

Curved Door Arm

Rail Emergency Release Rope & Handle

Door Bracket Garage Door

Straight Door Arm

Safety Reversing Sensor

Safety Reversing Sensor

Lighted Door Control Button with (2) screws 6ABx1-1/2"

Motor Unit with a Light Lens

2-Conductor Bell Wire White & White/Red Trolley

Rail Center/Back Sections

Safety Sensor Bracket (2)

Safety Labels and Literature

Lock Nut 1/4"-20 (2)

Lock Washer 3/8" (1)

Nut 3/8" (1)

Bolt 1/4"-20x1-3/4 (2)

Master Link (2) Trolley Threaded Shaft (1)

Idler Bolt (1)

Carriage Bolt 1/4"-20x1/2" (2)

Wing Nut 1/4"-20 (2)

Ring Fastener (3)

Nut 5/16"-18 (8)

Lag Screw 5/16"-9x1-5/8" (2)

Hex Bolt 5/16"-18x7/8" (4)

Lock Washer 5/16" (7)

Insulated Staples (30)

Lag Screw 5/16"-18x1-7/8" (2)

Screw 6ABx1-1/4" (2)

Screw 6-32x1" (2)

Rope Self-Threading Screw 1/4"-14x5/8" (2)

Drywall Anchors (2)

Clevis Pin 5/16"x1-1/2" (1)

Clevis Pin 5/16"x1" (1)

Clevis Pin 5/16"x1-1/4" (1)

KEEP LARGER HOLE ON TOP FRONT RAIL (TOP) Tapered End

Back Rails (TO MOTOR UNIT) Tapered End

Front Rail (TO DOOR) Wear Pads

Hex Screws 8-32x7/16"

Chain Spreader Motor Unit Sprocket

"U" Bracket Bolt