WallMaster PartsManual
WallMaster PartsManual
WallMaster PartsManual
WallMaster Thru-the-Wall
2003
WS07A10B
WS10A10B
WS12A10E-B
WS12A10E-C
WS12A30E-B
WS15A30B
WE09A33E-C
WE12A33E-B
WE15A33B
WY09A33F-A
WY12A33G-A
WM0100 (5-03)
TABLE OF CONTENTS
PAGE
GENERAL
Friedrich WallMaster Model Code ........................................................................................................
SPECIFICATIONS/PERFORMANCE DATA
Specifications "WS" Models ................................................................................................................
10
11
12
COMPONENTS OPERATION/TESTING
Compressors .......................................................................................................................................
13
13
14
14
15
15
16
17
17
18
18
18
19
19
19
20
20
21
21
22
22
22
TROUBLESHOOTING
PAGE
23
24
28
30
WIRING DIAGRAMS
WS07A10E-D ......................................................................................................................................
34
WS09A10 ............................................................................................................................................
34
WS12A10 ............................................................................................................................................
34
WS09A30 ............................................................................................................................................
34
WS12A30 ............................................................................................................................................
34
WS13A30 ............................................................................................................................................
34
WE09A33 ............................................................................................................................................
35
WE12A33 ............................................................................................................................................
35
WE13A33 ............................................................................................................................................
35
WY09A33 ............................................................................................................................................
36
WY12A33 ............................................................................................................................................
36
PARTS LIST
38
44
47
07
7th DIGIT
0 = Straight Cool & Heat Pump Models
ELECTRIC HEAT MODELS
1 = 1 KW Heat Strip, Nominal
3 = 3 KW Heat Strip, Nominal
4 = 4 KW Heat Strip, Nominal
5 = 5 KW Heat Strip, Nominal
8 = 8 KW Heat Strip, Nominal
8th DIGIT
Major Change
C.
D.
E.
F.
This cooling load estimate form is suitable for estimating the cooling load for comfort air conditioning installations
which do not require specific conditions of inside temperature and humidity.
The form is based on an outside design temperature of 95F dry bulb and 75F wet bulb. It can be used for areas
in the continental United States having other outside design temperatures by applying a correction factor for the
particular locality as determined from the map.
The form includes "day" factors for calculating cooling loads in rooms where daytime comfort is desired (such as
living rooms, offices, etc.)
The numbers of the following paragraphs refer to the corresponding numbered item on the form:
1. Multiply the square feet of window area for each exposure by the applicable factor. The window area is the
area of the wall opening in which the window is installed. For windows shaded by inside shades or venetian
blinds, use the factor for "Inside Shades." For windows shaded by outside awnings or by both outside
awnings and inside shades (or venetian blinds), use the factor for "Outside Awnings." "Single Glass"
includes all types of single thickness windows, and "Double Glass" includes sealed airspace types, storm
windows, and glass block. Only one number should be entered in the right hand column for Item 1, and this
number should represent only the exposure with the largest load.
2. Multiply the total square feet of all windows in the room by the applicable factor.
3a. Multiply the total length (linear feet) of all walls exposed to the outside by the applicable factor. Doors should
be considered as being part of the wall. Outside walls facing due north should be calculated separately
from outside walls facing other directions. Walls which are permanently shaded by adjacent structures
should be considered North Exposure. Do not consider trees and shrubbery as providing permanent
shading. An uninsulated frame wall or a masonry wall 8 inches or less in thickness is considered "Light
Construction." An insulated wall or masonry wall over 8 inches in thickness is considered "Heavy Construction."
3b. Multiply the total length (linear feet) of all inside walls between the space to be conditioned and any unconditioned spaces by the given factor. Do not include inside walls which separate other air conditioned rooms.
4. Multiply the total square feet of roof or ceiling area by the factor given for the type of construction most
nearly describing the particular application (use one line only.)
5. Multiply the total square feet of floor area by the factor given. Disregard this item if the floor is directly on the
ground or over a basement.
6. Multiply the number of people who normally occupy the space to be air conditioned by the factor given. Use
a minimum of 2 people.
7. Determine the total number of watts for light and electrical equipment, except the air conditioner itself, that
will be in use when the room air conditioning is operating. Multiply the total wattage by the factor given.
8. Multiply the total width (linear feet) of any doors or arches which are continually open to an unconditioned
space by the applicable factor.
NOTE: Where the width of the doors or arches is more than 5 feet, the actual load may exceed the
calculated value. In such cases, both adjoining rooms should be considered as a single large room, and the
room air conditioner unit or units should be selected according to a calculation made on this new basis.
9. Total the loads estimated for the foregoing 8 items.
10. Multiply the subtotal obtained in item 9 by the proper correction factor, selected from the map, for the
particular locality. The result is the total estimated design cooling load in BTU per hour.
For best results, a room air conditioner unit or units having a cooling capacity rating (determined in accordance
with the NEMA Standards Publication for Room Air Conditioners, CN 1-1960) as close as possible to the estimated load should be selected. In general, a greatly oversized unit which would operate intermittently will be
much less satisfactory than one which is slightly undersized and which would operate more nearly continuously.
Intermittent loads such as kitchen and laundry equipment are not included in this form.
1.
2.
3.
4.
WINDOWS:
Northeast
*
East
Southeast
South
Southwest
West
Northwest
North
FACTORS
DAY
QUANTITY
____sq.
____sq.
____sq.
____sq.
____sq.
____sq.
____sq.
____sq.
ft.
ft.
ft.
ft.
ft.
ft.
ft.
ft.
No
Shades*
60
80
75
75
110
150
120
0
BTU/Hr.
(Quantity x Factor)
(Area
Outside
Inside
Shades* Awnings* X Factor)
Use
20 ____
25
only
25 ____
40
the
20 ____
30
largest
20 ____
35
load.
30 ____
45
Use
45 ____
65
only
35 ____
50
one.
0 ____
0
_____
_____
14
7
____sq. ft.
____sq. ft.
Light Construction
Heavy Construction
30
60
20
30
____ ft.
____ ft.
____
____
____
____
____
____
____
____
_____
_____
____sq. ft.
30
_____
____sq.
____sq.
____sq.
____sq.
____sq.
ft.
ft.
ft.
ft.
ft.
19
8
3
5
12
_____
_____
_____
_____
_____
_____
600
_____
_____
5.
____sq. ft.
6.
NUMBER OF PEOPLE
____
7.
____watts
8.
____ft.
300
_____
SUBTOTAL
*****
*****
_____
9.
_______
Bottom Scale
Balance Point
BTU/HR PER
F TEMP. DIFFERENCE
Lin. Ft. x 1.6
Lin. Ft. x 2.6
Multiply total BTU/HR/F X 30 and plot on the graph below at 40F. Draw a straight line from
the 70 base point thru the point plotted at 40F. The intersection of this heat loss line with the
unit capacity line represents the winter design heating load.
SPECIFICATIONS
WS07A10D
WS10A10B
BTUH
7400
10000
11500
E.E.R.
9.5
9.2
9.2
Volts
115
115
115
Amperes
7.0
9.8
11.5
Total Watts
773
1081
1280
Hertz
Fuse/Breaker Size
Fan RPM
Evaporator Air CFM
Fresh Air CFM
Exhaust Air
Dehumidification Pts/Hr
Width
Height
Depth
Minimum Ext. Into Room
Minimum Ext. To Outside
Net Weight
Shipping Weight
60
15
1145
260
60
15
1140
260
Yes
1.4
27"
16-3/4"
16-3/4"
7-1/2"
9/16"
75
93
Yes
2.1
27"
16-3/4"
16-3/4"
7-1/2"
9/16"
85
103
PERFORMANCE
DATA*
Cooling
WS07A10D
WS09A10D
WS12A10D
WS12A30D
WS13A30D
*Rating Conditions:
10
EVAPORATOR AIR
TEMP. F.
DISCHARGE
TEMP.
AIR
DROP F.
59.5
19.5
58.0
22.0
55.0
25.0
55.0
25.0
47.1
32.9
WS12A10E-B WS12A30EB
60
15
1275
290
14700
14500
8.7
8.5
230
208
7.7
8.5
1693
1686
60
15
1275
250
Yes
2.9
27"
16-3/4"
16-3/4"
7-1/2"
9/16"
94
112
Yes
2.9
27"
16-3/4"
16-3/4"
7-1/2"
9/16"
91
109
Yes
4.0
27"
16-3/4"
16-3/4"
7-1/2"
9/16"
101
119
OPERATING
PRESSURES
SUCTION DISCHARGE
82
82
76
76
280
295
295
295
73
308
WS15A30B
12000
11800
9.0
9.0
230
208
6.0
6.5
1333
1310
60
15
1275
290
ELECTRICAL
RATINGS
AMPS
LOCKED
ROTOR AMPS
7.0
32.0
9.8
44.0
11.5
54.0
6.0
26.3
6.5
7.7
33.0
8.5
R-22
REFRIG.
CHARGE IN
OUNCES
19
20
36
36
COMP.
OIL
CHARGE IN
FLUID OZ.
11.8
11.8
11.8
11.8
38
11.8
SPECIFICATIONS
WE07A33EC
WE12A33EB
WE15A33B
WY09A33FA
WY12A33GA
E.E.R. (Cooling)
9000
8900
7000
7000
8.7
12000
11800
11000
9100
9.0
9.0
14700
14500
11000
9100
8.7
8.6
E.E.R (Heating)
8.7
230
208
4.3
4.6
16.0
14.7
973
947
805
805
60
20
1140
260
230
208
6.0
6.5
16.0
14.7
1333
1310
3550
2950
60
20
1275
290
230
208
7.7
8.5
16.93
16.86
1693
1686
3550
2950
60
20
1275
250
9000
8900
7000
7000
8.6
9.3
8.7
8.7
230
208
3.6
4.0
16.7
14.7
973
947
805
805
60
20
1140
270
11500
11000
10500
10300
9.0
9.0
9.0
9.0
230
208
5.8
6.2
16.0
14.7
1307
1273
1167
1144
60
20
1275
290
Yes
2.1
27"
16 3/4"
16 3/4"
7 1/2"
9/16"
84
103
Yes
2.9
27"
16 3/4"
16 3/4"
7 1/2"
9/16"
92
111
Yes
4.0
27"
16 3/4"
16 3/4"
7 1/2"
9/16"
102
121
Yes
2.1
27"
16 3/4"
16 3/4"
7 1/2"
9/16"
86
107
Yes
2.9
27"
16 3/4"
16 3/4"
7 1/2"
9/16"
94
116
BTUH (Cooling)
BTUH (Heating)
Volts
Amperes (Cooling)
Amperes (Heating)
Total Watts (Cooling)
Total Watts (Heating)
Her tz
Fuse/Breaker Size
Fan RPM
Evaporator Air CFM
Fresh Air CFM
Exhaust Air CFM
Dehumidification Pts/Hr
Width
Height
Depth
Minimum Ext. Into Room
Minimum Ext. To Outside
Net Weight
Shipping Weight
PERFORMANCE
DATA*
Cooling
EVAPORATOR AIR
TEMP. F.
OPERATING
PRESSURES
ELECTRICAL
RATINGS
R-22
REFRIG.
COMP.
OIL
DISCHARGE
AIR
TEMP.
DROP F.
SUCTION
DISCHARGE
AMPS
LOCKED
ROTOR AMPS
CHARGE IN
OUNCES
CHARGE IN
FLUID OZ.
WE09A33EC
58.0
22.0
80
295
20.0
20
11.8
WE12A33EB
55.0
25.0
76
295
26.3
36
11.8
WE15A33B
47.1
32.9
73
308
33.0
38
11.8
WY09A33FA
58.0
22.0
80
295
20.0
26
11.8
WY12A33GA
55.0
25.0
76
295
4.3
4.6
6.0
6.5
7.7
8.5
3.6
5.8
5.8
6.2
26.3
43
11.8
*Rating Conditions:
PERFORMANCE
DATA (Heating)
WE09A33EC
WE12A33E-B
WE15A33GA
VOLTS
BTUH
CFM
HIGH SPEED
HEAT RISE
230
208
230
208
230
208
11000
9100
11000
9100
11000
9100
260
39.0
290
35.0
250
40.0
11
PERFORMANCE DATA
(Heating)
BTUH
**
*WY09A33FA
*WY12A33GA
9700
9300
8800
8200/8100
7600
6800
11000/9100
12400
12000
11400
10800/10400
10000
9000
11000/9100
32.00
30.75
29.10
27.10/26.80
25.10
22.50
36.40/30.10
37.60
36.40
34.50
32.70/31.50
30.30
27.30
33.30/27.60
4.0
5.6
3.9
3.85
3.8/4.1
3.6
3.4
16.0/14.7
5.5
5.4
5.3/5.6
5.1
4.8
16.0/14.7
880
870
860
835/810
800
760
3550/2950
1280
1260
1220
1175/1155
1130
1070
3550/2950
66/315
62/285
57/285
53/265
49/215
45/203
44/200
61/325
59/290
53/275
49/255
45/240
41/220
40/215
**
AMPS
**
Watts
**
Suction/Head PSIG
@70F Inside 62F Outside
@70F Inside 57F Outside
@70F Inside 52F Outside
** @70F Inside 47F Outside
@70F Inside 42F Outside
@70F Inside 37F Outside
@70F Inside 35F Outside
* Heating Element comes on at 35F outside ambient and compressor shuts off.
** AHAM Rating Conditions.
12
GROUND TEST
Use an ohmmeter set on its highest scale. Touch one
lead to the compressor body (clean point of contact as
a good connection is a must) and the other probe in
turn to each compressor terminal (see Figure 2.) If a
reading is obtained, the compressor is grounded and
must be replaced.
COMPRESSORS
Compressors are single phase, 115 or 230/208 volt, depending on the model unit. All compressor motors are
permanent split capacitor type using only a running capacitor across the start and run terminal.
All compressors are internally spring mounted and externally mounted on rubber isolators.
COMPRESSOR WINDING TEST
Remove compressor terminal box cover and disconnect
wires from terminals. Using an ohmmeter, check continuity across the following:
(See Figure 1)
CHECKING COMPRESSOR EFFICIENCY
Figure 1:
13
Figure 4
2.
14
FAN MOTOR
A single phase permanent split capacitor motor is used
to drive the evaporator blower and condenser fan. A selfresetting overload is located inside the motor to protect
against high temperature and high amperage conditions.
Although fan motors are lubricated at the factory and
sealed, oil ports are provided to lubricate to motor annually
after the first year of operation (see Figure 5.) To lubricate
(oil), remove the oil plugs on each end of the fan motor
and put up to 30 drops of SAE10W30 grade motor oil in
each hole, then replace oil plugs.
2.
3.
4.
5.
15
2.
NOTE:
Units will operate in constant fan in the cooling mode and auto fan in the heating mode.
CAPACITOR, RUN
16
CAPACITOR - TEST
1.
2.
3.
For dual rated, apply an ohmmeter lead to common (C) terminal and the other probe to the compressor (HERM) terminal. A satisfactory capacitor
will cause a deflection on the pointer, then gradually move back to infinity.
4.
5.
NOTE: A shorted capacitor will indicate a low resistance and the pointer will move to the 0 end of
the scale and remain there as long as the probes
are connected.
An open capacitor will show no movement of the
pointer when placed across the terminals of the
capacitor.
THERMOSTAT
("WS" Models)
Thermostat part number 613-503--10 (see Figure 11)
is used to cycle the unit "on" and "off" at the comfort
level desired.
THERMOSTAT
("WE" & "WY" Models)
Figure 12: Thermostat
17
TEST:
Remove wires from thermostat and check continuity
between terminal "2" (common) and "1" for heating. Also
check that contacts in thermostat open after placing in
either position. NOTE: Temperature must be within range
listed to check thermostat.
THERMOSTAT ADJUSTMENT
No attempt should be made to adjust thermostat. Due
to the sensitivity of the internal mechanism and the sophisticated equipment required to check the calibration,
it is suggested that the thermostat be replaced rather
than calibrated.
HEATING ELEMENT
("WE" &"WY" Models)
All "WE" and "WY" models are equipped with a 3.3 KW
heating element.
18
Figure 16
SOLENOID COIL
("WY" Models Only)
The solenoid coil is an electromagnetic type coil mounted
on the reversing valve and is energized during the operation of the compressor in the heating cycle.
Should the reversing valve fail to shift during the heating cycle, test the solenoid coil. Also, refer to Touch Test
Chart on Page 24.
Figure 17
TO TEST:
1.
2.
3.
Attach probes of an ohmmeter to each coil lead
and check for continuity.
WARNING: Do not start unit with solenoid coil removed from valve, or do not remove cord
after unit is in operation. This will cause
the coil to burn out.
19
The pivot valve is responsible for directing the refrigerant flow to the indoor or outdoor coil. There are three
small tubes connected to the pivot valve body. The center pilot tube is the common pilot tube and is connected
to the center suction line. The outside tubes are connected to each end of the main valve body. The pilot
valve consists of a needle valve and spring. When the
solenoid is deenergized, the spring tension closes one
pilot port while the other remains open. When the solenoid is energized, the opposite end is closed. The piston in the main valve is pressure operated and will always travel in the direction of the open pilot tube port
which provides a path to the center tube. Pressure which
will increase in the opposite side of the valve will escape through a bleed port located in each piston. When
deenergized, the valve will be in the cooling position.
20
Occasionally, the reversing valve may stick in the heating or cooling position or in the mid-position.
When stuck in the mid-position, part of the discharge
gas from the compressor is directed back to the suction
side, resulting in excessively high suction pressure.
Check the operation of the valve by starting the system
and switching the operation from "Cooling" to "Heating"
and then back to "Cooling". Do not hammer on valve.
If valve fails to change its position, test the voltage to
the valve coil while the system is in the heating cycle. If
voltage to the coil is satisfactory, replace reversing valve.
Should the valve fail to shift from cooling to heating, block
the air flow through the outdoor coil and allow the discharge pressure to build in the system. Then switch the
system from cooling to heating.
3. Accurately weighing the refrigerant charge actually introduced into the system.
4. Facilities for flowing nitrogen through refrigeration
tubing during all brazing processes.
HERMETIC COMPONENT REPLACEMENT
The following procedure applies when replacing components in the sealed refrigeration circuit or repairing
refrigerant leaks. (Compressor, condenser, evaporator,
capillary tube, refrigerant leaks, etc.)
1.
2.
Cut the process tube below pinch off on the suction side of the compressor.
3.
Connect the line from the nitrogen tank to the suction process tube.
4.
Drift dry nitrogen through the system and unsolder the more distant connection first. (Filter drier,
high side process tube, etc.)
5.
Replace inoperative component, and always install a new filter drier. Drift dry nitrogen through
the system when making these connections.
6.
Pressurize system to 30 PSIG with proper refrigerant and boost refrigerant pressure to 150 PSIG
with dry nitrogen.
7.
8.
9.
10.
The wet rag around the reversing valve will eliminate conduction of heat to the valve body when
brazing the line connection.
SEALED REFRIGERATION SYSTEM REPAIRS
EQUIPMENT REQUIRED
1. Voltmeter
2. Ammeter
3. Ohmmeter
4. Vacuum Pump (capable of 200 microns or less
vacuum.)
5. Acetylene Welder
6. Electronic Halogen Leak Detector (G.E. Type H-6
or equivalent.)
7. Accurate refrigerant charge measuring device such
as:
a. Balance Scales - 1/2 oz. accuracy
b. Charging Board - 1/2 oz. accuracy
8. High Pressure Gauge - (0 - 400 lbs.)
9. Low Pressure Gauge - (30 - 150 lbs.)
10. Vacuum Gauge - (0 - 1000 microns)
EQUIPMENT MUST BE CAPABLE OF:
1. Evacuation from both the high side and low side of
the system simultaneously.
2. Introducing refrigerant charge into high side of the
system.
21
11.
12.
2.
3.
4.
5.
2.
The electrical terminals on the rotary are in a different order than the reciprocating compressors.
The terminal markings are on the cover gasket.
Use your wiring diagram to insure correct connections.
22
REFRIGERANT CHARGE
1.
The refrigerant charge is extremely critical. Measure charge carefully - as exact as possible to the
nameplate charge.
2.
Cool
Hot
Cool
RIGHT Pilot
Capillary Tube
Cool, Hot,
as(2) as (1)
Hot,
Cool,
as(1) as (2)
LEFT Pilot
Capillary Tube
Tube to OUTSIDE
COIL
Hot
Tube to INSIDE
COIL
1
Normal
Cooling
Normal Heating
SUCTION TUBE
to Compressor
VALVE
OPERATING
CONDITION
DISCHARGE TUBE
from Compressor
*TVB
TVB
*TVB
TVB
NOTES:
* TEMPERATURE OF VALVE BODY
** WARMER THAN VALVE BODY
POSSIBLE CAUSES
CORRECTIONS
MALFUNCTION OF VALVE
Check Electrical circuit and coil
Valve will
not shift
from cool to
heat.
Cool
Hot
No voltage to coil.
Defective coil.
Low charge
Pressure differential too high.
Pilot valve okay. Dirt in one
bleeder hole.
Hot
Valve will
not shift
from cool to
heat.
Hot
Warm
Hot
Cool
Cool
Cool
Warm
Cool,
as (2)
Cool,
as (2)
Hot, *TVB
as (1)
Hot
Hot,
as (1)
Cool,
as (2)
Warm
Warm, *TVB
as (1)
*TVB
Hot
Hot
Warm
Warm
Hot
Hot
Hot
Hot
Hot
Hot
*TVB
Defective Compressor
Not enough pressure differential at
start of stroke or not enough flow to
maintain pressure differential.
Body damage
Both ports of pilot open.
Hot
Hot
Hot
Hot
Hot,
Hot
Hot
Body damage
Valve hung up at mid-stroke. Pumping
volume of compressor not sufficient to
maintain reversal.
Both ports of pilot open.
Hot
Apparent
leap in
heating.
Hot
Hot
Cool
Cool
Hot
Cool
Hot
Cool
Hot
Cool
Hot,
as (1)
Hot,
as (1)
Hot,
as (1)
Cool, *TVB
as (2)
**
Cool,
as (2) WVB
Cool, *TVB
as (2)
Hot,
as (1)
Cool,
as (2)
Hot
Hot,
as (1)
Cool,
as (2)
Hot
Warm
Hot
Starts to
shift but
does not
complete
reversal.
*TVB
Defective pilot.
Hot
Cool,
Hot
as (2)
Defective compressor.
Warm
Cool
Cool, Warm
*TVB
as (2)
Valve operated satisfactorily PRIOR to compressor motor burnout caused by dirt and small greasy particles inside the valve. TO CORRECT: Remove valve, thoroughly
wash it out. Check on air before reinstalling, or replace valve. Add strainer and filter-drier to discharge tube between valve and compressor.
Hot
Cool
Hot,
as (1)
Warm,
as (1)
23
TROUBLESHOOTING COOLING
PROBLEM
POSSIBLE CAUSE
Low voltage.
Compressor does
not run.
PROBLEM
Fan motor
does not run.
PROBLEM
Does not cool,
or cools only
slightly.
24
POSSIBLE CAUSE
Inoperative system switch.
Broken, loose or incorrect wiring.
Open Capacitor.
Fan speed switch open.
Inoperative fan motor.
POSSIBLE CAUSE
Undersized unit.
Thermostat open or inoperative.
Dirty filter.
Dirty or plugged condenser or
evaporator coil.
Poor air circulation in area being
cooled.
Fresh air or exhaust air door open
on applicable models.
Low capacity undercharge.
Compressor not pumping properly.
TO CORRECT
Check for voltage at compressor. 115 volt and 230
volt units will operate at 10% voltage variance
Set thermostat to coldest position. Test thermostat
and replace if inoperative.
Hard start compressor. Direct test compressor. If
compressor starts, add starting components.
Check for continuity and resistance.
Test overload protector and replace if inoperative.
Test capacitor and replace if inoperative.
Test for continuity in all positions. Replace if
inoperative.
Refer to appropriate wiring diagram to check wiring.
TO CORRECT
Test switch and replace in inoperative.
Refer to applicable wiring diagram.
Test capacitor and replace if inoperative.
Test switch and replace if inoperative.
Test fan motor and replace if inoperative.
(Be sure internal overload has had time to
reset.)
TO CORRECT
Refer to Sizing Charts.
Set to coldest position. Test thermostat and
replace if necessary.
Clean as recommended in Owners Manual.
Use steam or detergents to clean.
Adjust discharge air louvers. Use high fan
speed.
Close doors. Instruct customer on use of
this feature.
Check for leak and make repair.
Check amperage draw against nameplate.
If not conclusive, make pressure test.
PROBLEM
Unit
does
not run.
PROBLEM
Evaporator coil
freezes up.
PROBLEM
POSSIBLE CAUSE
Fuse blown or circuit tripped.
Power cord not plugged in.
System switch in Off position.
Inoperative system switch.
Loose or disconnected wiring at
switch or other components.
POSSIBLE CAUSE
Dirty filter.
Restricted air flow.
Inoperative thermostat.
Short of refrigerant.
Inoperative fan motor.
Partially restricted capillary.
POSSIBLE CAUSE
Excessive heat load.
Restriction in line.
Compressor runs
continually.
Does not cycle
off.
Refrigerant leak.
PROBLEM
Thermostat does
not turn unit off.
POSSIBLE CAUSE
Thermostat contacts stuck.
Thermostat set at coldest point.
Incorrect wiring.
Unit undersized for area to be cooled.
TO CORRECT
Replace fuse, reset breaker. If repeats,
check fuse or breaker size. Check for
shorts in unit wiring and components.
Set switch correctly.
Test for continuity in each switch position.
Check wiring and connections. Reconnect
per wiring diagram.
TO CORRECT
Clean as recommended in Owners Manual.
Check for dirty or obstructed coil - clean as
required.
Test for shorted thermostat or stuck contacts.
De-ice coil and check for leak.
Test fan motor and replace if inoperative.
De-ice coil. Check temp. differential across coil.
Touch test coil return bends for same temperature. Test for low running current.
Turn to higher temperature setting to see if unit
cycles off.
Refer to appro priate wiring diagram.
Refer to Sizing Chart.
TO CORRECT:
Unit undersized. Test cooling performance of unit.
Replace with larger unit.
Check for partially iced coil. Check temperature
split across coil.
Check for oil at silver soldered connections.
Check for partially iced coil. Check split across
coil. Check for low running amperage.
Check operation of thermostat. Replace if contacts remain closed.
Refer to appropriate wiring diagram.
TO CORRECT:
Replace thermostat.
Turn to higher temperature setting to see if the
unit cycles off.
Refer to appropriate wiring diagram.
Refer to Sizing Chart.
25
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Incorrect wiring.
Shorted or incorrect capacitor.
Restricted or low air flow through
condenser coil.
Compressor running abnormally hot.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
POSSIBLE CAUSE
TO CORRECT
POSSIBLE CAUSE
TO CORRECT
Thermostat does
not turn unit on.
PROBLEM
Noisy operation.
PROBLEM
Water leaks
into room.
26
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Replace thermostat.
Check gasket. Reposition or replace.
Thermostat short
cycles.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Refer to appropriate wiring diagram.
Prolonged off-cycles.
(automatic operation)
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Switches from
cooling to heating.
Thermostat sticking.
Incorrect wiring.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Repair, clean or replace as required.
PROBLEM
High indoor
humidity.
POSSIBLE CAUSE
TO CORRECT
Advise customer.
27
POSSIBLE CAUSE
TO CORRECT
Thermostat setting.
Defective thermostat.
Compressor not operating.
Defective system switch.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Insufficient heating.
Restricted filter.
Outdoor thermostat.
(Applicable models.)
Fresh air or exhaust door open.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Fan operates in
constant position,
but not in automatic
(MoneySaver).
Incorrect wiring.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Defective thermostat.
Heat anticipator (resistor) shorted.
(Applicable models)
POSSIBLE CAUSE
Heat anticipator (resistor) shorted.
(Applicable models.)
TO CORRECT
Disconnect power to unit. Remove resistor from
thermostat bulb block. Plug in unit and allow to
operate. Feel resistor for heat. If no heat is felt,
replace resistor.
Replace thermostat and check.
No heating fan
operates.
Temperature varies
from comfortable to
overly warm.
PROBLEM
PROBLEM
POSSIBLE CAUSE
Incorrect wiring.
Defrost control timer motor not
advancing.
Defrost control out of calibration.
Defrost control contacts stuck.
Defrost control bulb removed from
coil, or not making good coil contact.
28
TO CORRECT
Refer to appropriate wiring diagram.
Check for voltage at TM and TM1 on timer. If
voltage, replace control.
If outside coil temperature is 25 F or below, and
preselected time limit has elapsed, replace the
defrost control.
If the contacts remain closed between terminals 2
and 3 of the defrost control after preselected time
interval has passed, replace control.
Reinstall and assure that good bulb to coil contact
is made.
PROBLEM
POSSIBLE CAUSE
Outdoor thermostat does not cut off
compressor at the preselected
temperature and bring on the heating
element.
Fresh air or exhaust door open.
Dirty filter.
Unit undersized.
PROBLEM
POSSIBLE CAUSE
Incorrect wiring.
Unit cools when heat is Defective solenoid coil.
Reversing valve fails to shift.
called for.
Inoperative system switch.
PROBLEM
Coooling adequate
heating insufficient.
POSSIBLE CAUSE
Heating capillary tube partially restricted.
Check valve leaking internally.
Reversing valve failing to shift completely bypassing hot gas.
PROBLEM
Compressor will not turn
off and operate on
heating element only
during low outside
ambients.
PROBLEM
Compressor shuts off
on outdoor thermostat
but element does not
heat.
TO CORRECT
Defective thermostat replace.
TO CORRECT
Refer to applicable wiring diagram.
Check for continuity of coil.
Block condenser coil and switch unit to cooling.
Allow pressure to build up in the system, then switch
to heating. If valve fails to shift, replace valve.
Check for continuity of system switch.
TO CORRECT
Check for partially starved outer coil. Replace heating
capillary tube.
Switch unit several times from heating to cooling.
Check temperature rise across the coil. Refer to
specification sheet for correct temperature rise.
Deenergize solenoid coil, raise head pressure, energize solenoid to break loose. If valve fails to make
complete shift, replace valve.
POSSIBLE CAUSE
Outdoor thermostat.
(Applicable models.)
TO CORRECT
Refer to the heating data on applicable models for
the preselected temperature the compressor shuts
off and the electric element is energized.
POSSIBLE CAUSE
Fuse link.
TO CORRECT
Check fuse link for continuity. If defective, replace.
Check amperage draw of element. If no amperage,
replace.
Check voltage to element. If voltage is okay, check
wiring.
Defective coil. Test coil for continuity.
29
Troubleshooting Heating
(Cooling/Electric Models)
PROBLEM
Fan Operates
heating element
does not come on.
POSSIBLE CAUSE
Heater relay or contactor coil open.
Heater relay or contactor stuck open,
pitted or burned.
High limit control open.
Open thermal fuse.
Open or shorted element.
Loose connections.
PROBLEM
POSSIBLE CAUSE
Restricted filter.
Cycling high limit control.
Heating inadequate.
Exhaust or fresh air door open.
PROBLEM
POSSIBLE CAUSE
Fan relay contacts open.
Fan operates in
Constantposition, but
Inoperative system switch.
not in Automatic
(MoneySaver).
Loose connection.
PROBLEM
POSSIBLE CAUSE
Heat anticipator (resistor) shorted.
30
TO CORRECT
Check continuity of coil.
Inspect, test continuity with ohmmeter.
Check continuity if open, replace.
Check continuity. Check reason for failure.
Check voltage across heater terminals. Check
amperage draw of heater.
Tighten all terminals.
TO CORRECT
Clean as recommended in Owners Manual.
Control is set to open at 120F 5F and close at
90F 6F. If cycling prematurely, replace control.
Check position of fresh air door control slide.
Adjust cable if door does not close properly.
TO CORRECT
Check continuity of fan relay. NOTE: Some
models have the fan relay energized during the
heating cycle while others do not.
Check continuity between terminals L2 and 3 of
the system switch.
Check connections on system switch and fan
relay.
TO CORRECT
Disconnect power to unit. Remove resistor from
thermostat bulb block. Plug in unit and allow to
operate. Feel resistor for heat. If no heat is felt,
replace resistor.
Replace thermostat and check operation.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Defective motor.
Fan motor does not Open or shorted capacitor.
operate in Constant Condenser fan frozen to base pan.
or MoneySaver
Loose connections.
position.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
POSSIBLE CAUSE
TO CORRECT
Outdoor thermostat.
(Applicable models.)
POSSIBLE CAUSE
TO CORRECT
Cooling adequate,
heating insufficient.
PROBLEM
Compressor will not
turn off and operate
on heating element
only during low
outside ambients.
PROBLEM
Fuse link.
Compressor shuts off
on outdoor thermostat Heating element shorted.
but, element does not
heat.
Incorrect wiring.
31
Troubleshooting Heating
(Cooling/Electric Models)
PROBLEM
POSSIBLE CAUSE
Heater relay or contactor coil open.
Heater relay or contactor stuck
Fan operates
open, pitted or burned.
heating element does High limit control open.
not come on.
Open Thermal fuse.
Open or shorted element.
PROBLEM
Loose connections.
POSSIBLE CAUSE
TO CORRECT
Restricted filter.
Cycling high limit control.
POSSIBLE CAUSE
TO CORRECT
PROBLEM
POSSIBLE CAUSE
Heat anticipator (resistor) shorted.
32
Heating inadequate.
PROBLEM
TO CORRECT
TO CORRECT
Disconnect power to the unit. Remove the
resistor from the thermostat bulb block. Plug in
the unit and allow to operate. Feel the resistor
for heat. If no heat is felt, replace the resistor.
Replace thermostat and check operation.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Defective motor
Open or shorted capacitor.
Condenser fan frozen to base pan.
Loose connections.
PROBLEM
POSSIBLE CAUSE
TO CORRECT
Cooling adequate,
heating insufficient.
PROBLEM
Compressor will not
turn off and operate
on heating element
only during low
outside ambients.
PROBLEM
POSSIBLE CAUSE
Outdoor thermostat
(Applicable models.)
TO CORRECT
Refer to the heating data on applicable models
for the preselected temperature the compressor
shuts off and the electric element is energized.
POSSIBLE CAUSE
TO CORRECT
Fuse link.
33
34
35
36
37
38
PART NO.
DESCRIPTION
APPLICATION
W
S
0
7
A
1
0
B
W W
S S
1 1
0 2
A A
1 1
0 0
B E
W W W
S S S
1 0 1
2 9 2
1 A A
1 3 3
0 0 0
E E E
B C C
W
S
1
5
A
3
0
B
B
ELECTRICAL PARTS
1
1
1
1
1
1
2
2
2
2
2
2
3
4
5
5
5
5
6
6
6
7
*
8
9
9
9
9
10
617-166-39
617-166-22
617-166-56
617-166-38
617-166-28
617-165-31
617-645-33
617-645-00
603-645-90
617-780-01
603-645-96
603-645-97
615-421-00
615-422-00
610-714-53
610-714-52
610-714-54
610-714-51
605-000-60
605-000-61
605-000-62
618-225-03
617-151-00
606-072-03
610-805-54
610-805-35
610-805-62
610-805-40
618-207-01
Compressor ..................................................................................................................
Compressor ..................................................................................................................
Compressor ..................................................................................................................
Compressor ..................................................................................................................
Compressor ..................................................................................................................
Compressor ..................................................................................................................
Overload, Compressor .................................................................................................
Overload, Compressor .................................................................................................
Overload, Compressor .................................................................................................
Overload, Compressor .................................................................................................
Overload, Compressor .................................................................................................
Overload, Compressor .................................................................................................
Gasket, Terminal ..........................................................................................................
Cover, Terminal ............................................................................................................
Motor, Fan ....................................................................................................................
Motor, Fan ....................................................................................................................
Motor, Fan ....................................................................................................................
Motor, Fan ....................................................................................................................
Cord, Electric Supply ...................................................................................................
Cord, Electric Supply ...................................................................................................
Cord, Electric Supply ...................................................................................................
Thermostat (Cool) ........................................................................................................
Holder, Thermostat Bulb ..............................................................................................
Switch, System (Rotary) ..............................................................................................
Capacitor, Run .............................................................................................................
Capacitor, Run .............................................................................................................
Capacitor ......................................................................................................................
Capacitor ......................................................................................................................
Strap, Capacitor ...........................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1
1 1
616-002-21
620-500-02
620-500-00
616-002-19
618-503-09
620-502-02
Coil, Evaporator
Coil, Evaporator
Coil, Evaporator
Coil, Evaporator
Coil, Condenser
Coil, Condenser
...........................................................................................................
...........................................................................................................
...........................................................................................................
...........................................................................................................
...........................................................................................................
...........................................................................................................
1
1
1
1
1
1
1
* Not Shown
39
PART NO.
DESCRIPTION
APPLICATION
W W
S S
0 1
7 0
A A
1 1
0 0
B B
W W
S S
1 1
2 2
A A
1 1
0 0
E E
B C
W W W
S S S
0 1 1
9 2 5
A A A
3 3 3
0 0 0
E E B
C B
ELECTRICAL PARTS
12
*
13
13
13
13
618-503-08
618-502-00
603-081-01
03760513
03760547
03760520
03760550
1
1
1
1
1
1
1
1
1
1
1
1
1
2
CHASSIS PARTS
14
15
16
17
18
18
19
20
20
20
21
22
23
24
25
26
27
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
614-939-03
616-389-00
617-501-01
617-578-00
616-062-01
616-062-03
616-026-00
604-106-04
604-152-05
604-152-04
616-058-00
616-054-04
616-046-00
616-056-00
616-101-01
605-420-02
616-571-00
616-037-00
616-051-00
610-225-07
616-027-00
616-044-00
613-583-01
616-136-00
613-584-01
616-562-00
616-562-01
01336910
606-406-00
606-405-00
910-030-00
610-289-00
914-004-00
608-658-05
608-659-00
* Not Shown
40
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
PART NO.
DESCRIPTION
APPLICATION
W
S
0
7
A
1
0
B
W W
S S
1 1
0 2
A A
1 1
0 0
B E
B
W W
S S
1 0
2 9
A A
1 3
0 0
E E
C C
W
S
1
2
A
3
0
E
B
W
S
1
5
A
3
0
B
616-070-01
616-126-01
616-127-02
616-128-00
616-129-00
616-129-01
616-130-00
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
12 12 12 12 12 12 12
2 2 2 2 2 2 2
2 2 2 2 2 2 2
51
52
53
54
*
*
*
*
*
616--131-00
616-132-00
616-039-00
616-040-00
608-460-14
616-306-06
616-247-01
616-249-01
616-246-04
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
OPTIONAL ACCESSORIES
*
*
*
*
*
AG88
BAK
DK89
SB89
IDK
* Not Shown
41
42
43
PART NO.
DESCRIPTION
APPLICATION
W W
E E
0 1
9 2
A A
3 3
3 3
E E
C B
W W W
E Y Y
1 0 1
5 9 2
A A A
3 3 3
3 3 3
B F G
A A
ELECTRICAL PARTS
1
1
1
2
2
2
3
4
5
617-166-38
617-166-28
617-166-31
617-645-35
617-645-21
617-645-32
615-421-00
615-422-00
610-714-54
610-714-51
6
7
*
605-000-63
250-433-60
617-151-00
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
606-072-04
9
9
10
11
*
610-805-40
610-805-65
618-207-01
615-808-02
615-963-00
1
1
1
1
1
1
1
1
1
1
1
1
615-962-00
13
*
14
*
*
613-503-13
603-018-03
210-586-43
618-624-08
618-213-00
616-002-18
15
620-500-02
15
15
16
616-002-19
620-500-00
620-502-02
16
618-503-08
16
16
16
*
*
17
620-502-00
616-005-12
616-005-13
614-813-00
618-282-00
03760547
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
17
03760520
17
17
17
17
03760550
03760557
619-860-00
619-119-02
44
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
PART NO.
DESCRIPTION
APPLICATION
W W
E E
0 1
9 2
A A
3 3
3 3
E E
C B
W W W
E Y Y
1 0 1
3 9 2
A A A
3 3 3
3 3 3
B F G
A A
037-605-58
619-089-01
619-089-02
1
1
1
CHASSIS PARTS
20
21
22
23
24
25
26
26
27
28
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
*
53
614-939-03
616-389-00
617-502-01
617-578-00
616-062-05
616-026-00
604-152-03
604-152-04
616-058-00
616-054-04
616-054-05
601-799-00
616-046-00
616-056-00
616-101-00
605-420-02
616-124-01
616-051-01
610-225-07
616-027-00
616-044-00
613-583-01
616-136-00
613-584-01
616-104-00
616-562-00
616-562-01
01336910
606-406-00
606-405-00
01237650
610-289-00
914-004-00
608-658-05
608-659-00
616-070-01
616-126-01
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
1
2
1
1
45
PART NO.
DESCRIPTION
APPLICATION
W W
E E
0 1
9 2
A A
3 3
3 3
E E
C B
W W W
E Y Y
1 0 1
5 9 2
A A A
3 3 3
3 3 3
B F G
A A
616-127-02
616-128-00
616-129-00
616-129-01
616-130-00
616-131-00
616-132-00
616-039-00
616-040-00
608-460-14
616-306-06
616-247-01
616-249-01
616-246-04
1 1 1 1 1
1 1 1 1 1
12 12 12 12 12
2 2 2 2 2
2 2 2 2 2
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
OPTIONAL ACCESSORIES
*
*
*
*
*
* Not Shown
46
AG88
BAK
DK89
SB89
IDK
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
PART NO.
DESCRIPTION
APPLICATION
W
S
0
7
A
1
0
B
S
1
0
A
1
0
B
S
1
2
A
1
0
E
B
S
0
9
A
3
0
E
C
S
1
2
A
3
0
E
B
S
1
5
A
3
0
B
E
0
9
A
3
3
E
C
E
1
2
A
3
3
E
B
E
1
5
A
3
3
B
Y
0
9
A
3
3
F
A
Y
1
2
A
3
3
G
A
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
2
1
1
5
1
1
1
616-036-01
608-460-08
616-032-00
906-011-00
616-030-01
604-058-04
906-047-01
616-033-01
616-078-00
616-084-01
* Not Shown
47
WM0100 (5-03)