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Boiler Calculation

Guaranteed Steam Production Capacity = 40,000kg / hr Maximum Steam Production = 45,000kg /hr Operating Pressure = 32 Bar (g) (479 Psia) Operating efficiency of boiler on lower heating value (LHV) = 88%.

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Shamsur Rahman Russell
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2K views2 pages

Boiler Calculation

Guaranteed Steam Production Capacity = 40,000kg / hr Maximum Steam Production = 45,000kg /hr Operating Pressure = 32 Bar (g) (479 Psia) Operating efficiency of boiler on lower heating value (LHV) = 88%.

Uploaded by

Shamsur Rahman Russell
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Existing Boilers Information (From Catalog)

Guaranteed Steam Production Capacity = 40,000kg/hr Maximum Steam Production = 45,000kg/hr Operating Pressure = 32 Bar (g) (479 Psia) Feed Water Temperature = 105 0C Exit Temperature of Economizer = 14010 0C (Maximum 130 0C) Exit Temperature of super heater = 38010 0C (Maximum 390 0C) Operating efficiency of boiler on lower heating value (LHV) = 88%. Fuel Consumption at LHV = 3,300 M3/hr Load Calculation:At 130 0C (266 0F) Enthalpy of water, At 479 Psia and 3900C (734 0F) Enthalpy of superheated steam Total heat Produced (h2- h1) = = = h1 = 234 BTU/lb h2 = 1376.15 BTU/lb (1376.15-234) BTU/lb 1142.15 2.2 Btu/kg 2512.73 Btu/kg

01.

For Producing 40,000kg/hr of Steam:-

Boiler Efficiency = 88% Assuming LHV of Natural Gas = 930 Btu/cft (h2- h1) 40,000 Boiler Efficiency LHV 2512.72Btu/kg 40,000kg/hr = 0.88 930 Btu/cft = 1,22,812 SCFH = 3,478 SCMH So for two boilers (each producing 40,000kg/hr) Total gas requirement = 2 3478 SCMH = 6956 SCMH. Required Gas =
. .

02.

For Producing 45,000kg/hr of Steam:.

(h2- h1) 45,000 Boiler Efficiency LHV 2512.72Btu/kg 45,000kg/hr = 0.88 930 Btu/cft = 1,38,163 SCFH = 3,912.34 SCMH So for two boilers (each producing 45,000kg/hr) Total gas requirement = 2 3912.34 SCMH = 7825 SCMH. Required Gas =
.

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