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ABB MNS-MCC Low Voltage Motor Control Center Application Guide

Table of Contents

General ........................................................................ 3 Product Description ...................................................... 4 System Overview .............................................. 4 Standards ......................................................... 4 Product Description .......................................... 5 Ratings ............................................................. 5 Environmental Ratings ....................................... 5 Overall System Derating .................................... 5 Breaker Derating ............................................... 5 Product Description .......................................... 6 Emax Breaker Loss ........................................... 6 Emax Breaker Temperature Derating .................. 6 Technical Data .............................................................. 7 Structure .......................................................... 7 Standard Finish ................................................. 8 Frame .............................................................. 8 Covers and Barriers ......................................... 8 Available Dimensions......................................... 9 Shipping Design ................................................ 10 Vertical Wireway................................................ 10 Horizontal Wireways .......................................... 11 Nameplates ...................................................... 11 Enclosures ........................................................ 14 Bus Bar System ................................................ 15 NEMA Types of Wiring ....................................... 19 General ............................................................ 20 Plug-in Type...................................................... 20 Withdrawable Units ........................................... 21 Full Height Units Section ................................... 24 Feeder Disconnects Units .................................. 25 Combination Motor Starter Units........................ 26 Softstarters Units .............................................. 27 Components of Units ........................................ 29 Terminal Blocks................................................. 29 Pilot Devices/Selector Switches ......................... 29 Components of Units ........................................ 31 Contactors ....................................................... 31 Thermal Overloads ............................................ 32 Electronic Overloads ........................................ 33 Softstarters ....................................................... 34 Variable Frequency Drives (ACS350) .................. 36 Variable Frequency Drives (ACS550) .................. 37 Variable Frequency Drives (ACS800) .................. 38 Circuit Breakers ................................................ 39 Fused Disconnect Switches ............................... 41

Incoming Sections ........................................................ Layouts ........................................................................ Emax circuit breaker cubicle .............................. Withdrawable or Plug-in Unit Section ................. Full Height Unit Sections ................................... Withdrawable Units ........................................... MCC Floor Cutouts .......................................... MCC Mounting ................................................. MCC Mounting Dimensions ............................... Mains Main Lug Units ..................................... Mains Circuit Breakers .................................... Mains Fusible Disconnects.............................. Feeders Circuit Breakers ................................ Feeders Fusible Disconnects .......................... ACS350, 550, 800 Variable Frequency Drives with Circuit Breakers ..................................... with Fusible Disconnects ............................... Full Voltage Non Reversing Starters with Circuit Breakers .................................... with Fusible Disconnects .............................. Full Voltage Reversing Starters with Circuit Breakers .................................... Soft Starters with Circuit Breakers .................................... with Fusible Disconnects ..............................

42 46 46 47 48 49 50 50 51 52 52 52 52 52 53 53 54 56 58 60 61

Attachment 1 - Schematics .......................................... 62

2 MNS-MCC Application Guide

General

The MNS-MCC is designed to meet the industry requirements for such markets as: Oil and Gas/Petrochemical Chemical Mining and Minerals Power Generation Water/Wastewater Pulp and Paper

The MNS-MCC offers many advantages and alternative solutions with conventional-type installations that include: Higher levels of safety Arc-flash features incorporated Reduced maintenance Highly advanced withdrawable unit technology allowing ease of assembly, removal, and replacement with little or no tools High operational reliability and availability Main bus up to 4000A and vertical bus up to 1600A Compact, space-saving design Bus splice windows Economical energy distribution in the sections Easy project and detail engineering through standardized components Comprehensive range of standardized types Various design levels depending on operating and environmental conditions Seismic compliance to IBC-2006

For over 30 years ABB has been the global leader for low voltage switchgear and motor control centers (MNS). In drawing upon the heritage and excellence of the innovative technology of the MNS and its withdrawable unit technology ABB has enhanced its market growth in North America with the new MNSMCC. The MNS-MCC has been designed, built, and tested to meet all requirements for standards UL 845, CSA, and NOM. The high flexibility of the MNS-MCC platform results from a framework construction with maintenance-free bolted connections which can be equipped as required with standardized components and can be perfectly adapted to each application. The consistent application of the modular principle both in electrical and mechanical design permits optional selection of the structural design, interior arrangement and degree of protection according to the operating and environmental conditions.

MNS-MCC Application Guide 3

Product Description

System Overview The basic design: Standard UL845, CSA, and NOM Enclosure Type: NEMA 1A Withdrawable unit technology MNS-MCC is available with the following nominal ratings: 600Vac max 4000A max main bus 50/60 Hz 100kA Max Symmetrical Short Circuit withstand rating at 600V Standards The MNS-MCC is designed, tested, and constructed in accordance with the following industry standards and guidelines: UL845 Low Voltage Motor Control Centers UL50 Enclosures for Electrical Equipment NOM NMXJ853 Normas Oficiales Mexicanas NFPA 70E National Electric Code Safety Requirements NFPA 70 National Electric Code NEMAICS 1B Motor Control Centers NEMA 250 Enclosures for Electrical Equipment IEEE 1584 Arc Flash Calculations Standard CSA C22.2 Canadian Low Voltage Electrical Equipment ANSI C84.1 Voltage Tolerances for North America Seismic Qualification to IBC-2006 and CBC-2007, AC156, Shake-Table Testing for Nonstructural Components and Systems, and ASCE/SEI 7-05, Minimum Design Loads for Buildings and Other Structures ABB MNS-MCC are manufactured to Underwriters Laboratories (UL) Standard 845 and carry the UL Listed label, where applicable. The UL Listed label is applied to vertical sections and units that are installed within those sections. It should be noted that sections and installed units are independently listed devices. Thus, it is possible to have non-UL Listed units installed in UL Listed vertical sections. An ongoing temperature and short circuit design test program, as required by UL845, ensures a quality product that meets the latest safety codes.

4 Product Description | MNS-MCC Application Guide

Product Description

Ratings
Description Rated operating voltage System Frequency Voltage Tolerances Frequency Tolerances Short circuit current withstand at 480Vac Short circuit current withstand at 600Vac Rated continuous current Main Busbar (Horizontal) Distribution Bus (Vertical) at 65kA Distribution Bus (Vertical) at 100kA Ground Bus Value 208Vac, 240Vac, 480Vac, 600Vac 3 phase-3 wire, 3 phase-4 wire 60 Hz +/- 10% +/- 2% 42kA, 65 kA, 100kA 25kA, 42kA, 65 kA, 100 kA 1 800A, 1200A, 2000A, 2500A, 3000A 800A, 1200A, 2000A, 2500A , 3200A, 4000A 800A, 1600A 1600A 400A

Notes: 1. Consult with sales office for additional information

Environmental Ratings
Requirements Ambient air temperature for indoor type enclosures Ambient air temperature for equipment storage Altitude Humidity Rating Value -10C to +40C (14F to 104F) -25C to +65C (-40F to 149F) 1000 m/ 3300 ft *Reference to altitude de-rating chart in table 85%, non-condensing for indoor enclosures

Overall System Derating

ANSI Altitude Correction Factors Altitude (m) 2000m and below 2600m 3900m Voltage 1.00 0.95 0.80 Current 1.00 0.99 0.96

Notes: Intermediate values may be obtained by interpolation. For devices used in switchgear assemblies, standards covering the specific devices should be used to determine the specific altitude correction factors. 1000m is approximately 3300 ft. All values are under review by an IEEE Switchgear Committee Working Group, PC37.100.1 on Common Requirements for Power Switchgear and are provided here for reference until revised values are available.

Breaker Derating The Emax power breakers do not undergo any changes in their rated performance up to an altitude of 6600 ft (2000m). As the altitude increases the atmospheric properties alter in terms of composition, dielectric capacity, cooling power and pressure. Therefore the breaker undergoes the following derating:
Altitude Rated service voltage Continuous current rating (ft) (m) [V] [A] <6600 2000 600 ln 9900 3000 600 0.98xln 13200 4000 500 0.93xln 16500 5000 440 0.90xln

Notes: ln = breaker current

MNS-MCC Application Guide | Product Description 5

Product Description

Emax Breaker Loss

Circuit Breaker Iu [A] E2B-A/N-A/S-A E3N- A/S-A/H-A/V-A E4S-A/V-A 1280 1280 1600 2000 2400 2560 3000 Fixed 3 Pole [btu/hr] 222 188 290 444 699 699 706

E6H-A/V-A

Emax Breaker Temperature Derating The continuous current rating of Emax circuit breakers is based on their use in an enclosure at 40C ambient temperature and 105C maximum breaker temperature for Class A insulation. Continuous current ratings of Emax circuit breakers must be derated for ambient temperatures above 40C (Trip unit ambient is limited to 70C.)
Ambient temperature (C) 40 45 50 55 60 65 70 Derating Factor 1.00 0.95 0.89 0.84 0.77 0.71 0.63

Note: The MNS-MCC has not been UL listed for use in environments where ambient temperature exceeds 40C

6 Product Description | MNS-MCC Application Guide

Technical Data

Structure The MNS-MCC assembly consists of one or more enclosed vertical sections with an area for mounting units, a vertical wireway for motor lead and control wire connections, and bus compartment. The end panels are designed to allow the addition of future. Each section also includes a top and bottom horizontal wireway for ground bus and cable guide rail. The bottom of each section is completely open to provide unrestricted bottom entry of cable. A top plate is provided on the roof of section for top entry.

The horizontal bus compartment is separated from the area for mounting units and the vertical wireway by use of the multifunction separator and barriers. Lifting eyes are provided as a standard on the roof of the enclosure to allow lifting by the use of a crane.

Top Horizontal Wireway Cable Guide rail

Top and Side Covers

Lifting Angles

Withdrawable Unit Pilot Devices

Operation Handle Unit Handles Vertical Wireway Door Locks OL Reset Button

Mechanical Interlock

Multi-functional Separator Contact Holder

Bottom Horizontal Wireway

Ground Bus

MNS-MCC Application Guide | Technical Data 7

Technical Data

Standard Finish The standard finish color is light gray textured paint (ANSI 61). The pain comes standard with a gloss: G40 +/- 10. The finish is Hammer Tone. The standard painting process is an electrostatic powder coat paint system utilizing polyester powder coat paint. The completed finish has minimum 2 mils dry film thickness. The process includes cleaning any grease or deficient phosphate, rinsing, spray coating, oven drying, electrostatic powder spray paint coating, and oven baking. Frame The basic elements of the frames are: rigid C-channel rails of 12 and 14 gauge thickness galvanized steel with holes at 1inch (25 mm) intervals. The parts of the frame are secured with threadforming screws and require no maintenance. The corner joints are carried out by means of pressure plates and secured with thread-forming screws. Covers and Barriers Side panels on the MNS-MCC are made 16-gauge sheet metal secured by threaded screws. The rear panels are full size 16-gauge (minimum) sheet metal fastened by self-tapping screws. The roof plate is one piece made of 14-gauge galvanized material. The MNS-MCC is provided with 14-gauge galvanized cable entry plates on the roof of each section. Each section is separated from the next by vertical 14-gauge galvanized barriers located on the ends of the bus compartment.

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Technical Data

Available Dimensions The standard structural height of the MNS-MCC is 88 inches (2200 mm) with a top 6 inch (150 mm) wireway, a bottom 7 inch (175 mm) horizontal wireway for ground bus access and additional wiring space. The balance of the vertical compartment, 72 inches (1800 mm) is available for mounting withdrawable or plug-in units. There are 2 additional inches added to the total height with the lifting eyes and the banner with the ABB logo and product name.

The standard motor control center section has a width of 20 inches (500 mm) wide. Incoming sections and other types of sections range from 20 inches (500 mm) to 40 inches (1000 mm) depending on size, application, and amperage of the section. The MNS-MCC depth is 20 inches (500 mm).

MNS-MCC Application Guide | Technical Data 9

Technical Data

Shipping Design Removable wood shipping base is heat-treated and fumigated; a wood base is provided per shipping split and anchored at four points in each section. The maximum shipping split for a motor control center is 60 inches (1500 mm).

Vertical Wireway A vertical wireway is provided in each structure. The vertical wireway is located on the right side of each structure and it extends the full height of the structure. The standard width of the wireway is 4 inches (100 mm). An optional 8 inch (200 mm) wireway is available for additional wire bending space. The overall depth of the wireway is 11.5inch (300 mm) providing a cross-sectional area of 40.25 square inches (201.25 mm) for easily accommodating control and load wiring. The wireway has holes for wire ties in order to support and secure all wiring and cables. Each wireway is provided with a full height hinged 14-gauge steel door that is securely fastened by three steel quarter turn latches. The hinges are secured with self-tapping screws and are easily removable. The doors swings open 105 opposite of the unit doors for maximum accessibility.

10 Technical Data | MNS-MCC Application Guide

Technical Data

Horizontal Wireways The top horizontal wireway is 6 inches (150 mm) high. The wireway provides access the guide rail and cable connections. The horizontal wireway is covered by a 6 inch (150 mm) high 14-gauge steel hinged door secured by a steel quarter-turn latch. The bottom horizontal wireway is 7 inches (175 mm) high. The wireway contains the ground bus. The horizontal wireway is covered by a 7 inch (175 mm) high 14-gauge steel hinged door secured by a steel quarter-turn latch. Nameplates Line Up Nameplate Each MCC line up is provided with an engraved stainless steel nameplate located in the middle of the vertical wireway door of each line up. The nameplate includes the following information: Model Type Rated Voltage, Current, Phases, and Wires Short Circuit and Frequency Construction Type Control Voltage Space Heater Voltage Manufacturing Year Project No Weight Nameplate Part Number Section Nameplate Each MCC section is provided with an engraved white background with black lettering phenoloic section nameplate located in the top portion of the vertical wireway door or cover for other types of sections. The nameplate includes the following information: Order number Manufacturing Date Enclosure Type Bus Bar Voltage, Short circuit, Current and Frequency Ratings Control Voltage Serial Number Nameplate Part Number

MNS-MCC Application Guide | Technical Data 11

Technical Description

Unit Label MCC units have labels located on the inside of the unit door. The labels have a white background with black lettering as a standard. The nameplate includes the following information: Bus Bar Voltage, Current and Frequency Ratings Power Output Rating Control Voltage and Wire Gauge Cable Circuit diagram Drawing Number Section and Unit Location Serial Number UL Certification Marking (where applicable) Nameplate Part Number

Unit Tags MCC units also contain lamicoid nameplates on the two handles of each unit containing unit tag information.

Order No. Type -

MNS-MCC
Nominal Voltage Nominal Current Nominal power Control voltage Unit location 2TDA080012P0002 V A HP V Cicuit diagram Frequency Fusing Hz A

Unit Tag Location

12 Technical Data | MNS-MCC Application Guide

Technical Description

Unit Numbering Scheme Each MCC section has a location number. This number is assigned during the creation of the general arrangement drawings. This numbering scheme is used to insure correct sequencing of vertical sections during installation. In addition to the numbering of vertical sections, each removable unit is also assigned a code indicating correct placement within the vertical section. This coding system assigns letters to each inch of the 72 inches of the available unit space in the section. The top most position is coded as A the bottom most position is coded as MM

By combing the numeric section code with the alpha height code, each unit is assigned a code that describes its position within an MCC line-up.

MNS-MCC Application Guide | Technical Data 13

Technical Data - Enclosures

NEMA-1A (gasketed) The MNS-MCC standard enclosure is NEMA-1A (gasketed). The enclosures are deadfront, metal-enclosed structures. All front doors, side panels, and rear panels or doors are painted using textured electrostatic powder type paint. The enclosure is appropriate for installations with normal atmospheric conditions. It is intended for use primarily to provide a degree of protection against limited amounts of falling dirt. Standard Features ANSI 61 textured paint color 4 inch vertical wireway Barriers between each section Removable, steel top plates over conduit entrance Cable wire tray in top of unit wireway Gasketing on all doors Lifting eyes Available Options 8 inch vertical wireway Bottom plates

NEMA-12 (Dust-tight and Driptight) - Available Soon As an option the MNS-MCC may be offered in a NEMA-12 enclosure. The enclosures are deadfront, metal-enclosed structures. All front doors, side panels, and rear panels or doors are painted using textured electrostatic powder type paint. The enclosure is intended for indoor use primarily to provide a degree of protection against circulating dust, falling dirt, and dripping non-corrosive liquids. A gasketed bottom plate is provided with this enclosure. Standard Features ANSI 61 textured paint color 4 inch vertical wireway Barriers between each section Removable, steel top plates over conduit entrance Cable wire tray in top of unit wireway Gasketing on all doors Lifting eyes All units are gasketed Gasketing is provided between sections Louvers and filters are provided on all vents Available Options 8 inch vertical wireway Bottom plates
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Technical Data

Bus Bar System The bus bar system is installed in the rear of the MCC vertical section and it includes the main horizontal bus bar system. The vertical distribution bus bar system is located in the unit wireway embedded in the multi-function wall. The horizontal busbar run phases Neutral, A, B, and C phase from top to bottom in each vertical section. The bus bars are either single stack on the top portion of the main bus compartment or are double stacked (top and bottom) for higher amperage ratings. The cross-section on both bus bar stacks levels is equal. The horizontal bubars are divided into lengths in accordance with the size of the MCC shipping split. Units having busbars of different cross-sections can be coupled together (Does have UL listing implications. Contact factory for details). The horizontal bus is secured by maintenance free screw connectors. The bus bars are connected to the adjacent section at each end by means of shipping bus splice bar kits which are provided on the left side of each shipping split. The bus splice kits are accessible through the front side in the vertical wireway. The bus splice kits are secured by grade 5 hardware. Main bus amperages include: 800A, 1200A, 1600A, 2000A, 2500A, 3200A, and 4000A with bus bracing available up to 100kA max at 600V. Tin-plating bussing is standard; optional silver-plating is available.

MNS-MCC Application Guide | Technical Data 15

Technical Data

Depending on the amperage size a combination of either 2, 4, or 8 (two of the four) are provided per section

Single Bus Bar Arrangement

Double Bus Bar Arrangement

16 Technical Data | MNS-MCC Application Guide

Technical Data

The vertical distribution busbars run A, B, and C phase from left to right. The bars are used for connecting plug-in and withdrawable units. The distribution bars are L-shaped and are embedded into the multi-function separator made of insulating material, non-flammable, and non-hygroscopic material. The separator provides a degree of protection IP20 (protection against ingress of solid foreign objects equal or greater than 12.5 mm) and separates main horizontal bus and the unit wireway.

The vertical distribution busbars are available in ratings of 800A at 65kA and 1600A at 100kA. The embedded busbars are silver-plated copper standard with an option for tin-plated. For 1600A vertical distribution busbar applications a double busbar system is used.

Vertical Distribution Bus Bar

Multi-functional Separator

MNS-MCC Application Guide | Technical Data 17

Technical Data

The ground bus is rated as follows: 1 bar of 1 3/16 inch x 3/8 inch, rated 400A. The length of the bar is dependent on the MCC shipping unit lengths. As a standard ground bus, ABB offers a bare copper bus. The protective connection bar is arranged vertically in the cable compartment.

As a standard the ground bus is provided with several 0.4 inch (10 mm) holes for each section in order for them to accept ground lugs for any load that may require a ground conductor. The ground bars and connection bars are punched accordingly which allow the bars to be mounted in the section.

18 Technical Data | MNS-MCC Application Guide

Technical Data

NEMA Types of Wiring The ABB MNS-MCC offers and complies with a wide range of NEMA classifications. The available offerings are: Class I Independent Units Class 1 motor control centers MCCs consist of mechanical groupings of combination motor control (MCCs) consist of mechanical groupings of combination motor control units, feeder taps, other units, and electrical Devices arranged in a convenient assembly. The manufacturer completes wiring between components within each unit. Connections between units are not provided.

Class 2 - Interconnected Units Class 2 MCCs are the same as Class 1 MCCs with the addition of manufacturer-furnished electrical interlocking and wiring between units as specifically described in the overall control system diagrams supplied by the purchaser. Type B: User field control wiring connects directly to the control unit terminal block(s) in or adjacent to each unit, and user field load wiring connects directly to the Device adjacent to the vertical wireway. User field load wiring for Size 3 or smaller combination starter units connects as follows:

MNS-MCC Application Guide | Technical Data 19

Units

General The MNS-MCC offers three types of units: Plug-in type Withdrawable type Full height The units are either a disconnect feeder or a combination type of a motor starter, softstarter, or variable frequency drive (VFD) with a circuit protector (circuit breaker or fusible switch).

Plug-in Type Plug-in type units are connected to the distribution bars by means of plug-in contacts. The unit is fastened directly on the frame through self-tapping screws. Its own contacts elements are used to connect to the multi-function separator. Each unit is covered by a hinged door secured by either one or two quarter-turn latches. Depending on the design and application a rotary handle may be fitted on the door of the unit with an interlocking system for operation from the outside. On main lug plug-in units a plate is placed behind the door for additional protection and isolation. The plug-in units consist of a supporting plate made of sheet metal. The plug-in units are either provided with plates with cut-outs for contact units for connection to the multi-function separator or they are provided with covers over cut-outs on the plate. On outgoing units where there is no need to connect to the multi-function separator connection are made directly to the MCC unit via terminals. The units range from any sizes of 1 inch increments up to a height of 72 inches. Each plug-in unit is grounded by means of the frame. There are two options available for plug-in type units: Main Lug Main Incoming Breaker

Main Lug Plug-In Module

MCCB Plug-In Module

20 Technical Data | MNS-MCC Application Guide

Units

Withdrawable Units The other type of unit available on the MCC is the withdrawable unit. The standard unit sizes are: 6, 12, 18, 24, 30, 36, 42, 46, and 48. Withdrawable units are used to house NEMA Size 00 to Size 5 starters. The withdrawable compartment consists of the following: Compartment bottom steel plate with roller. Guide rails for the units. Sheet metal side wall with the outgoing control plug. Outgoing cable connection unit

The uppermost withdrawable unit compartment is covered by a compartment bottom pIate. The top cover for the lower compartments is the bottom plate of the compartment above.

The withdrawable unit consists of the following: Hinged front cover that is secured by a quarter-turn latch which allows ease of accessibility to the components inside the unit from the front side. Two handles attached to the front cover for ease of removing the unit from the MCC structure. A rotary handle for operation. Sheet metal side wall with one end of the pull-apart terminal blocks. Roller wheel for mechanically interlocking the device. Plug-in contacts to connect to the multi-function wall and distribution bus. Plug-in contacts for motor lead connections. Electrical components such as starters, contactors, control power transformers, indicating lights, and metering and control products.

MNS-MCC Application Guide | Technical Data 21

Units

Withdrawable Units Withdrawable unit feeder connections to the distribution bar system are done directly via the contact holder of the withdrawable units. Outgoing cables are connected via plug-in-contacts to the outgoing cable connection unit (main circuit) and via terminal blocks (auxiliary circuit). The outgoing cable connection units are fastened directly to the frame. Instrument panels for measuring, operating and indicating units are also provided for the withdrawable units and are mounted on the unit itself. The accessories protrude through a cut-out in the hinged front cover of the unit.

The main switch is operated via a rotary operating handle which is used for mechanically and electrically interlocking the unit. The rotary handle mechanically interlocks by means of an isolating position mechanism located on the front bottom portion of each unit and a locking rod.

22 Technical Data | MNS-MCC Application Guide

Units

Each withdrawable unit rotary handle is provided with six unique indications. The indications are listed below.

Figure

Position of Rotary Handle ON

Position of Module In Section

Main and Control Circuits All main and control circuits are closed and operational.

OFF

In Section

All main and control circuits are open and disconnected.

TEST

In Section

All main circuits are open and control circuits are closed, ready for testing.

TRIP

In Section

All main and control circuits are open or disconnected, main disconnect switch has tripped.

ISOLATED

The module is 30 mm drawn out of the section.

All main and control circuits are open and disconnected and the unit can be withdrawn.

MOVE

In Section Isolated Position Withdrawn

All main and control circuits are open or disconnected and the unit has fulfilled isolated distance.

MNS-MCC Application Guide | Technical Data 23

Units

Full Height Units Section The MNS-MCC utilizes full size sections for NEMA Size 6 and Size 7 starters, VFDs, and softstarters. All components within a full height unit are mounted on steel plates securely fastened by self-tapping screws to the frame. Each full height is provided with a full height hinged door securely fastened by three quarter-turn latches. The doors are either solid or are provided with louvered vents depending on its application. A rotary handle is fitted on the doors for control of the disconnecting device.

Additional accessories such as pilot devices, push buttons, selector switches, and softstarter or VFD display units may be mounted on the door when necessary.

24 Technical Data | MNS-MCC Application Guide

Units

Feeder Disconnects Units When there is a need to only provide a feeder disconnect (circuit breaker or fused disconnect) the disconnect device is mounted in a withdrawable type unit. Within the unit door the following accessories for control may be provided: Rotary handle (standard) LED pilot devices for monitoring

Each unit is sized in accordance to the size of the feeder disconnect device (circuit breaker or fused disconnect). The available units sizes are: 12, 24, and 30 depending on size of the breaker and amperage.

MNS-MCC Application Guide | Technical Data 25

Units

Combination Motor Starter Units The MNS-MCC offers four types of combination starters: full voltage non-reversing (FVNR), full voltage reversing (FVR), two-speed one winding (2S1W), and two-speed two winding (2S2W). Combination starters mount in a withdrawable unit for NEMA Sizes 00 to 5. The unit sizes range from 6 inches to 48 inches depending on the NEMA Size and its content. For the larger NEMA Size 6 and 7 the units are mounted fixed in a full height unit. The combination starters have the following ratings: Up to 600 HP (800 A) max for 2SW1 and 2S2W 640 HP (720 A) max for FVR and FVNR Please refer to the coordination tables section in this guide for further information. Each combination starter is provided with a combination of the following: An ABB disconnecting means (MCP or fused disconnect switch) An ABB A-line or AF contactor An ABB thermal overload or electronic overload protection An ABB control power transformer for 120VAC power Additional accessories may be provided for monitoring and control such as: LED Pilot lights (30 mm) or optional (22mm) Red (RUN) Green (OFF) Pushbuttons (30 mm) or optional (22mm) Red (OFF) Green (START) White (Other) Blue (Other) Amber (Other) HOA switch Cam switch Optional push to test Voltage Indicators

Contactor

Overload

Main Disconnect Device

Control Power Transformer

26 Technical Data | MNS-MCC Application Guide

Units

Softstarters Units The softstarter units from the MNS-MCC are mounted in a withdrawable unit or in a full height. Softstarter units are available for NEMA Size 2 to Size 6. There two types of softstarter units offered are: softstart reversing and softstart non-reversing. The ratings for the softstarter units are: up to 400 HP (500 A). Please refer to the coordination tables section in this guide for further information. The MNS-MCC softstarter units are provided with a combination of the following: An ABB control power transformer for 120VAC power An ABB PST series softstarter ranging from 20 HP to 250 HP (27 A to 300 A) or an ABB PSTB series softstarter with integrated bypass ranging from 300 HP to 400 HP (370 A to 470 A) An ABB disconnecting means (MCP or fused disconnect switch) Reversing units shall include a bypass contactor and a set of reversing contactors (A-line or AF type) Non-reversing units shall include a bypass contactor (A-line or AF type) Additional accessories may be provided for monitoring and control such as: LED Pilot lights (30 mm) or optional (22 mm) Red (RUN) Green (OFF) PST or PSTB digital controller HOA switch Forward/Reverse switch

Main Disconnect Device

Contactor Softstarter

Control Power Transformer

MNS-MCC Application Guide | Technical Data 27

Units

Variable Frequency Drive Units The MNS-MCC takes advantage of the well renowned ABB variable frequency drives (VFD) and has incorporated them in its design. The variable frequency units are available in a withdrawable unit as well as in a full height unit depending on the VFDs size. The following VFDs are available in the MNS-MCC: ABB ACS350 up to 25 HP (67 A) ABB ACS550 up to 150 HP (192 A) ABB ACS800 up to 150 HP (215 A) Each VFD unit is provided with one or a combination of the following accessories: An ABB VFD An ABB disconnecting means (Thermal Magnetic breaker or fused disconnect switch) An ABB control power transformer for 120VAC power An ABB interface control relay (CR series) An ABB power supply (CP series) Please refer to the coordination tables section in this guide for further information. Additional accessories may be provided for monitoring and control such as: LED Pilot lights (30 mm) or optional (22 mm) Red (RUN) Green (OFF) Remote door mount keypad

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Components of Units

Terminal Blocks ABB uses a unique terminal block system for each of the withdrawable units which allow the connection between the unit and the external terminal without any additional wiring. The terminal plugs consist of two-pole individual elements which are supplier as completely labeled 12-pole or a 24-pole terminal block assembly. The top screw connection on the terminal blocks allows the possibility of connecting all conductor types without any previous treatment. Technical Data
Rated voltage 8 ... 24 Insulation group Rated current/pole Protection class Contacting cycles Contact material Surface finish Volume resistance Insertion/withdrawal force/pole Tightening torque of screwed connection Insulation material Fire rating 500 VAC/600 VDC Group C to VDE 0110 10 A (55C) IP 20 100 CuZn 40 gal SnPb 8 8 E: 7.5 m 3 to 4 N 0.8 Nm PA 66, break-resistant, halogen,cadmiumfree UL 94: V2 VDE 0304 P. 3 Lev. IIb VDE 0304 P. 3/82:FV2

Pilot Devices/Selector Switches The MNS-MCC utilizes ABB 30 mm metal bezel LED pilot devices mounted as part of unit on a control station plate with an option for 22mm optional for indication of status. For pushbuttons an ABB 30 mm metal bezel shall be available. The pushbutton functions available shall be: Fwd/Rev, High/Low, Start/ Stop, Fast/Slow, On/Off, Illuminated. Nameplates are provided standard on all pilot devices. Selector switches used in the withdrawable units shall be ABB type. The following functions shall be available: H/O/A, Start/Stop, On/Auto, On/Off, High/Off/Low, Hand/Auto, Test/ Auto, Fwd/Off/rev, High/low, Slow/Off, Slow/Fast, Fwd/rev, and 4-position. Nameplates are provided standard on all selector switches.

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Components of Units

Control Power Transformer Description Epoxy encapsulated coils up through 750VA Epoxy resin impregnated coils 1 kVA to 5 kVA Provides stepped down voltages for machine tool control devices and industrial control panels Laminations of high quality silicon steel Minimum core loss Optimized performance Copper magnet wire providing the highest quality and efficient operation Molded-in terminals 80C rise, 130C insulation system 50/60 Hz UL File # E175311 CSA File #LR27533 IP 20 Touch safe covers available as an option For further information please see product catalog: Product Selector 1SXU0000023C0202 or visit website at http://www. abb.us.

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Components of Units

Contactors Application A-Line and AF contactors are mainly used for controlling 3-phase motors and for controlling power circuits corresponding to their operating characteristics up to 690 and even 1000 VAC. and 440 VDC. Description of 3 pole contactors A All A-line and AF contactors can be assembled side by side. The add-on or built-in auxiliary contacts are suitable for low level currents.

Control circuit types A-line types: AC operated with laminated magnetic circuit. AF types: AC/DC operated with laminated magnetic circuit Contactor types 3 pole contactors with NO or NC built in auxiliary contact for A9-A40 contactors; factory assembled auxiliary contacts for A50-A300 4 pole contactors: 4 NO or 2 NO & 2 NC without any auxiliary contacts. (A9-A75) 3 pole contactors with 1 NO 1 NC factory assembled auxiliary contacts for AF50-AF1650 For further information please see product catalog: Product Selector 1SXU0000023C0202 or visit website at http://www. abb.us.

MNS-MCC Application Guide | Technical Data 31

Components of Units

Thermal Overloads TA thermal overload relays are used with A Line contactors for the protection of motors having a nominal voltage of up to 600VAC max per UL/CSA (690VAC). Product range Standard relays: Types: TA25DU, TA42DU, TA75DU, TA80DU, TA110DU, TA200DU and TA450DU TA25 to TA110 and TA200 are directly connected in the motor circuit. TA450DU relays are fed through a linear type transformer Special construction Thermal overload relays with different certifications and approvals. Relays for protection EEx e motors. Construction and function - General Thermal O/L relays and their accessories meet UL, CSA and most other important international standards (IEC), European standards (EN) and the most important national standards (DINVDE, NFC-UTE, BS, etc.). They meet the certification and approval directives required throughout the world.

Thermal overload relays are 3 pole. The motor current flows through their bimetals (1 per phase) which are indirectly heated. Under the effect of the heating, the bimetals bend; cause the relay to trip and the position of the auxiliary contacts to change. The relay setting range is graduated in amps. In compliance with international and national standards, the setting current is the motor nominal current and not the tripping current (no tripping at 1.05 x setting current, tripping at 1.2 times setting current). The tripping curves (cold or warm starting, 3 phases and 2 phases) are shown on page 2.14. The relays are built to be self protecting in the event of an overload until the short circuit protection device is activated. For further information please see product catalog: Product Selector 1SXU0000023C0202 or visit website at http://www. abb.us.

32 Technical Data | MNS-MCC Application Guide

Components of Units

Electronic Overloads Description Available for starter construction with A Line contactors and separate panel mounting Designed for close couple mounting Separate base mounting available for all overload relays E16DU Class 10, 20, & 30, field selectable E200DU E800DU Class 10, 20 & 30, field selectable Stop button Screwdriver guide holes All terminal screws are available from the front Single phase and phase unbalance protection Isolated alarm circuit (N.O.) contact Ambient compensation: -25C to +70C (-13F to +158F) Manual test Manual or automatic reset Factory calibrated and tested Wide adjustment range UL File No: E48139 CSA File No: LR98336 For further information please see product catalog: Product Selector 1SXU0000023C0202 or visit website at http://www. abb.us.

MNS-MCC Application Guide | Technical Data 33

Components of Units

Softstarters Application The PST range is a microprocessor based softstarter designed with the latest technology for soft start and soft stop of motors. The PST Softstarter has several advanced motor protection features as standard. The four button key pad and the logic structure of the menu make the installation, commissioning and operation easy. It is possible to choose between 14 different languages. The PST Softstarter can be used with or without a by-pass contactor. The larger sizes, PSTB370 PSTB1050, include a built-in by-pass contactor. The PST Softstarter can be selected according to the rated motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow thrusters.

Product Range and Offering Wide main voltage range, 200 - 690 VAC Wide control voltage range, 100 - 250 V, 50/60 Hz Current ratings 30 to 1050 A (In Line) and 52 1800 A (Inside Delta) Same unit can be used for both In Line and Inside Delta connection Premium adjustable Softstarter functions like start/stop ramp, kick start, jog, step down voltage and sequential starts Current limit adjustable between 200% to 700% of motor FLA Thermistor (PTC) supervision of motor winding Real time clock Logging of last 20 events with time stamp Prepared for Field-bus communication Programmable electronic overloads: Classes 10A, 10, 20 & 30 Locked rotor protection Motor underload protection Phase imbalance protection Phase reversal protection Torque control Analog outputs UL File #E161428

34 Technical Data | MNS-MCC Application Guide

Components of Units

Digital Display The PST display gives you information presented in plain words in your language. You can choose between 14 languages including English, German, Italian, Chinese, Finnish, Swedish, French, Spanish, Dutch, Russian, Turkish, Polish, Czech and Portuguese. On the PST display, you get all the information you need to setup, adjust and trouble-shoot. This makes the PST extremely easy to handle and reduces the risk of misinterpretations. At any time, you can read output current, output voltage, number of starts, total run time and motor temperature on the display. If a fault should occur, this is also indicated on the display. The fault messages are presented in clear text in the selected language. For further information please see product catalog: Product Selector 1SXU0000023C0202 or visit website at http://www. abb.us.

MNS-MCC Application Guide | Technical Data 35

Components of Units

Variable Frequency Drives (ACS350) The ACS350 is designed to be the fastest drive in terms of installation, setting parameters and commissioning. The ACS350 has been designed to be as user-friendly as possible, yet provide high application flexibility. The ACS350 offers diverse functionality to cater to the most demanding needs. Application macros 2-wire, 3-wire, Alternate, Motor Potentiometer, Hand/Auto, PID & Torque Control Power Range 1-phase supply 240V, 0.5 to 3 Hp 3-phase supply 240V, 0.5 to 15 Hp 3-phase supply 480V, 0.5 to 30 Hp Features Sensorless Vector Motor Control (8) Sequence programming Optimized interfaces for users and machines Built-in brake chopper as standard Built-in 2nd environment EMC filter IP 20 (Finger Safe) Highlights/Options NEMA 1 Enclosure Kit UL, cUL approved FlashDrop with DrivePM (Parameter Manager) MPOT (Speed Pot, Start/Stop & Fwd/Rev Switch) Modbus, Modbus TCP, EtherNet IP, Profibus, DeviceNet, CAN Unified height and depth Coated boards as standard Pulse train frequency input I/O (2 AI, 2AO, 5 DI, 1 RO, 1DO) Please refer to the Drive Selection Guide LVD-PHPG01U-EN for further information or visit the website at www.abb.us

36 Technical Data | MNS-MCC Application Guide

Components of Units

Variable Frequency Drives (ACS550) The ABB ACS550 has common user and process interface with fieldbus, common software tools for sizing, commissioning, maintenance and common spare parts. The ABB ACS550 is ideal for those situations where there is a need for simplicity to install, commission and use and where customizing or special product engineering is not required. Application macros ABB standard, 3-wire, Alternate, Motor Potentiometer, Hand/ Auto, PID, PFC & Torque Control Power Range 3-phase supply 240V, 1 to 100 Hp 3-phase supply 480V, 1.5 to 550 Hp 3-phase supply 600V, 2 to 150 HP Features IP21 (NEMA 1) & IP54 (NEMA 12) Scalar, Open Loop, and Closed Loop Vector Built-in brake chopper up to 15Hp Built-in 1st environment EMC filter Highlights/Options UL, cUL approved (600V product is CSA only) FlashDrop with DrivePM (Parameter Manager) Start-up Assistants (Diagnostic, Maintenance, Start-up, PID Controller, Real-time Clock, Serial Comm, Drive Optimizer) DeviceNet, ControlNet, Profibus, Modbus TCP, EtherNet IP, CAN Open, ProfiNet IO Patented swinging choke for superior harmonic reduction Coated boards as standard Flange Mounting I/0 (2 Al, 2 AO, 6 DI, 3 RO) Please refer to the Drive Selection Guide LVD-PHPG01U-EN for further information or visit the website at www.abb.us

MNS-MCC Application Guide | Technical Data 37

Components of Units

Variable Frequency Drives (ACS800) The ACS800 family of AC drives offers a wide range of products with common technologies. This includes Start-up Assistant, Adaptive Programming and DTC- Direct Torque Control, common user and process interfaces, software tools for sizing, commissioning and maintenance with common spare parts. The heart of the ACS800 is DTC, ABBs premier motor control technology. The consistently excellent performance of the ACS800 assures that this drive will not be limiting factor in your process. Application macros ABB standard, 3-wire, Alternate, Motor Potentiometer, Hand/ Auto, PID, PFC & Torque Control Power Range 3-phase supply 240V, 1 to 100 Hp 3-phase supply 480V, 1.5 to 550 Hp 3-phase supply 600V, 2 to 150 HP Features IP21 (NEMA 1) & IP54 (NEMA 12) Scalar, Open Loop, and Closed Loop Vector Built-in brake chopper up to 15Hp Built-in 1st environment EMC filter Highlights/Options UL, cUL approved (600V product is CSA only) FlashDrop with DrivePM (Parameter Manager) DeviceNet, ControlNet, Profibus, Modbus TCP, EtherNet IP, CAN Open, ProfiNet IO Patented swinging choke for superior harmonic reduction Coated boards as standard Flange Mounting I/0 (2 Al, 2 AO, 6 DI, 3 RO) Please refer to the Drive Selection Guide LVD-PHPG01U-EN for further information or visit the website at www.abb.us.

38 Technical Data | MNS-MCC Application Guide

Components of Units

Circuit Breakers The circuit breakers utilized as disconnecting means in the MNS-MCC are ABB Tmax molded case breakers. The Tmax are UL489 certified and offer the following features: Double insulation this construction characteristic allows for the UL listed field installation for the UL Listed field installation of internal accessories without exposure to energized parts. Complete range of electrical and mechanical accessories. Positive operation breakers from ABB ensure that the toggle indicates precise position of the moving contacts. This provides a level of safety and reliability signaling of the device. Interrupting ratings at 480VAC up to 150kAIC. Compact Size. There are two types of molded case breakers used in the units of an MNS-MCC: MCP and Thermal Magnetic type. The MCP circuit breakers are used to protect three phase asynchronous motors in combination with a contactor and a thermal overload relay.

Circuit breaker with magnetic only trip unit

Contactor

Thermal relay

M
3~

Motor

MNS-MCC Application Guide | Technical Data 39

Components of Units

ABB offers two different protection types for MCP breakers: A magnetic only trip unit (MA) for Tmax T2 with adjustable threshold between 612 X ln An electronic trip unit with only an instantaneous short circuit protection I, PR2221DS-I for Tmax T4, T5, and T6, and PR231/P for Tmax T7

The thermal magnetic breakers are used in protection of alternating and direct current networks with a range of us from 15A to 800A. They allow the protection against overload with a thermal device (with fixed threshold for T2and T4 and adjustable threshold for T4, T5, and T6) realized using the bimetal technique and protection against short-circuit with a magnetic device. For further information please see product catalog: Tmax Technical Catalog 1SDC2100250201 or visit website at http://www.abb.us.

Type Frame Size Poles Ratings Icu 240 V AC 480 V AC 600 V AC

Tmax T2 100 3 S H 65 150 35 65

Tmax T4 250 3 N S H L

Tmax T5 400 3 N S H L

Tmax T6 600-800 3 N S H L

Tmax T7 1000-1200 3 S H L

65 100 150 200 25 35 65 100 18 25 35 65

65 100 150 200 25 35 65 100 18 25 35 65

65 100 200 200 35 50 65 100 20 25 35 42

65 100 150 50 65 100 25 50 65

40 Technical Data | MNS-MCC Application Guide

Components of Units

Fused Disconnect Switches All ABB UL98 listed fusible switches are designed to meet customer requirements in terms of high interrupting capacity and long electrical life while occupying little more panel space than the appropriate fuses. The basic construction provides flexibility and high performance in an extremely compact size. The fusible switch lines unique compact dimensions allow panel size reduction in new applications and easily retrofit into existing applications where space is limited.
Catalog number General purpose rating Technical ratings Max operating voltage V Max horsepower rating Three phases 240V HP 480V HP 600V HP UL fuse class OS30A_12 30 600 OS60J12 60 600 OS100J03 100 600

ABBs fusible disconnect line includes seven amperage sizes from 30A to 800A and are complimented by a wide range of fuse clip options. ABB fusible switches offer an economical and reliable solution for fused short circuit protection. For further information please see product catalog: Product Selector 1SXU0000023C0202 or visit website at http:// www.abb.us.

OS200J03 200 600

OS400J03 400 600

OS600J03 600 600

7.5 15 20 J

15 30 50 J

30 60 75 J

60 125 150 J

125 125 350 J

200 400 500 J

MNS-MCC Application Guide | Technical Data 41

Incoming Sections

Incoming line cable connections entering the MNS-MCC either the top or bottom can be easily terminated onto either: Main Lugs Only (MLO) or to a Main Disconnect. All incoming line types comply with NEC wiring bending requirements as adopted by UL. MLO Section Up to 800A rated horizontal bus, cables may be terminated on crimp or mechanical lugs mounted on the plug-in main lug unit which is plugged in the multi-function wall. The plug-in main lug unit allows for top or bottom entry of the cables. It is located on the multi-function wall according to what the incoming is. MLO terminations for 1200A, 1600A, 2000A, 2500A, 3200A, and 4000A the MNS-MCC requires the use of a full vertical section.

Main Disconnects Incoming cables may also be easily terminated on a main circuit breaker. For amperages up to 1200A an ABB Tmax molded case breaker is used in a plug-in unit. It is mounted on a plate and connected to the multi-function wall with the plug-in contacts in the vertical wireway. The entire unit is securely fastened to the frame with self-tapping screws. For 1600, 2000, 2500, and 3000A mains an ABB Emax power breaker is used in its own section. The breaker is connected to the horizontal bus via bus bar. The Emax breaker is fixed mounted. Please see Layout section in this document for Emax main breaker layouts.

42 Incoming Sections | MNS-MCC Application Guide

Incoming Main Breaker

All Emax power circuit breakers have as a minimum the following features: Manual charging lever and Charged indication Manual Open/Close push buttons Mechanical Open/Closed indication Mechanical signaling of Overcurrent release 4 Auxiliary contacts Additional options are available for project specific requirements: Shunt opening/closing release Spring Charging Motor Closing Coil Bell Alarm and contact Undervoltage release Additional auxiliary contacts (10 or 15) Key locking Shutter padlocking Button Guard and Padlocking provisions Mechanical Operation Counter Configuration and test unit

In addition, the Emax circuit breaker offers three different types of trip units: PR121, PR122, and PR123. Each of the trip units offers a combination of protection functions that may be selected such as: Overload protection L Selective short circuit protection S Instantaneous short circuit protection I Ground Fault - G The trip units also allow for modular accessories to be installed on the PR122 and PR123 in order to provide additional functions. Those modules are: PR120/V Measurement module (Provides metering capabilities) PR120/D-M Modbus Communication module (Provides communication capabilities to the trip unit) PR120/K Signaling module (Provides four independent power relays to enable electrical signaling of the following: timing for protections L, S, G, and protections for L, S, I, G, etc. and other events) For further information please refer to Emax Technical Catalog 1SDC200005D0201 or visit our website at www.abb.us

MNS-MCC Application Guide | Incoming Sections 43

Arc Flash Features

Maintenance Switch Description The maintenance switch is used to manually change the circuit breakers Instantaneous protection settings to a preprogrammed set of values by means of a door mounted switch. Application The maintenance switch concept is used when the customer requires a faster tripping time when personnel are working in and around the switchgear. The circuit breaker stores preset values (Value A = Normal and Value B = Maintenance) with regards to the instantaneous settings. These values are determined by the customer and programmed into the circuit breaker trip unit. Normal values are specified for regular operation of the switchgear, Maintenance values are specified for when work is being performed on the switchgear. The values can be easily changed by means of the maintenance switch located on the circuit breaker compartment door. Required Parts PR123 Trip Unit for the Emax circuit breaker. Blue indicating light (to be blinking when in maintenance mode) ABB 2 position changeover switch, 4 pole, with padlockable handle in both positions.

Example Schematics

44 Incoming Sections | MNS-MCC Application Guide

Arc Flash Features

Closed door unit removal The MNS-MCC allows the unit to be removed without the need to open the door. The hinged door is attached to unit and securely fastened by steel quarter turn latches. In order to remove the unit, the rotary handle must be placed in the move position and pull to the isolated position. Control wire connections and power connections are done via plug in terminal blocks therefore allowing the connections to remain in tact. No rewiring would be required for removing the unit. IP20 Touch Safe Throughout the design of the MNS-MCC the concept of IP20 touch safe is utilized. When units are removed all areas exposed are protected against ingress of solid foreign objects equal or greater than 12.5 mm.

MNS-MCC Application Guide | Incoming Sections 45

Layouts

Emax circuit breaker cubicle

Dimensions Breaker Size Section Width (A) Height (B) Depth (C) Breaker front extension Approximate Weight

1600A E2, E3 24 (600 mm) 90 (2263 mm) 20 (500 mm) 5 (120.5 mm) 1102 lbs (500 kg)

1600A E3 24 (600 mm) 90 (2263 mm) 20 (500 mm) 5 (120.5 mm) 1102 lbs (500 kg)

2000A E3 24 (600 mm) 90 (2263 mm) 20 (500 mm) 5 (120.5 mm) 1543 lbs (700 kg)

2500A E4 32 (800 mm) 90 (2263 mm) 20 (500 mm) 5 (120.5 mm) 1543 lbs (700 kg)

3000A E6 40 (1000 mm) 90 (2263 mm) 20 (500 mm) 5 (120.5 mm) 2204 lbs (1000 kg)

46 Layouts | MNS-MCC Application Guide

Layouts

Withdrawable or Plug-in Unit Section

Dimensions Section Width Wireway Width Height Depth Approximate Weight

20 16 (400 mm) 4 (200 mm) 90 (2263 mm) 20 (500 mm) 600 lbs

24 16 (400 mm) 8 (400 mm) 90 (2263 mm) 20 (500 mm) 750lbs

MNS-MCC Application Guide| Layouts 47

Layouts

Full Height Unit Sections

Dimensions Section Width Height Depth Approximate Weight

NEMA Size 6 24 (600 mm) 90 (2263 mm) 20 (500 mm) 881 lbs (400 kg)

NEMA Size 7 24 (600 mm) 90 (2263 mm) 20 (500 mm) 881 lbs (400 kg)

48 Layouts | MNS-MCC Application Guide

Layouts

Withdrawable Units 6 12 18 24

30

36

42

48

Dimensions Width Height Depth

6 Unit 16 (400 mm) 6 (6E) 16

12 Unit 16 (400 mm) 12E 16

18 Unit 16 (400 mm) 18E 16

24 Unit 16 (400 mm) 24E 16

30 Unit 16 (400 mm) 30E 16

36 Unit 16 (400 mm) 36E 16

48 Unit 16 (400 mm) 48E 16

MNS-MCC Application Guide| Layouts 49

Layouts

MCC Floor Cutouts

Sections without busbar compartment Sections with busbar compartment Sections with cable and busbar compartment; cable entry only to the cable compartment

B: Total width T: Total depth T1 = 100 B1 = 75

B: Total width T: Total depth T1 = 100 B1 = 75 T2 = 200

T: Total depth

T1 = 100 T2 = 200

MCC Mounting
Notes:

Main Busbars

Top Wireway Compartment

Main Busbars Compartment

Four bolts per vertical section will fasten the MCC through its internal mounting angle to the foundation; the hardware required for a successful installation is HSL-3 M8/20 or Hex Bolt M8X20 Grade 8.8 depending on the surface its being installed. See the following illustrations and tables for general dimensions. Exact dimensions matching your equipment can be found on the elevation drawings shipped with your MCC. The installation of switchgears having the cable entries at the bottom requires a foundation with an opening or a cable duct. The sections should preferably be installed on a base frame which is either embedded in the concrete oor or rests as a false oor on supports.

Ground Bar Front View Side View

Bottom Wireway Compartment

Fastening through welding Welding after leveling

Top of nished door

Top of un nished door

50 Layouts | MNS-MCC Application Guide

Layouts

MCC Mounting Dimensions

Mounting Slots 9mm Diameter

Cable Compartment

Standard Ground Bus

Approximate Dimensions A B C D E

20 (500 mm) Deep 20 (500 mm) 0 0 0 20 (500 mm) 20 (500 mm) 24 (600 mm) 4 (100 mm) 4 (100 mm) 4 (100 mm) 24 (600 mm) 20 (500 mm) 28 (700 mm) 8 (200 mm) 8 (200 mm) 8 (200mm) 28 (700 mm) 20 (500 mm) 32 (800 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 32 (800 mm) 20 (500 mm) 36 (900 mm) 16 (400 mm) 16 (400 mm) 16 (400 mm) 36 (900 mm) 20 (500 mm) 40 (1000 mm) 20 (500 mm) 20 (500 mm) 20 (500 mm) 40 (1000 mm) 20 (500 mm)

MNS-MCC Application Guide| Layouts 51

Layouts - Mains and Feeders

Mains - Main Lug Units
Module Size 12E 18E 20W Full 24W Full FLA (UL Ref) 600 1000 1200 4000

Mains - Circuit Breakers

Cubicle 24E 30E Full Voltage ALL ALL ALL FLA (UL Ref) 500 800 3750 Incoming Devices T6S600BW T6S800BW E6V-A 40 (F) Power wire Size Bars Bars Bars Plug in or Fixed Plug in, single (sotax) Plug in, double (sotax) Fixed 1000mm

Mains - Fusible Disconnects

Cubicle 20w Full Voltage All FLA (UL Ref) 800 Incoming Devices OS800L21 Fuse Rating (A) 800 Class L Bussmann fuse KRP-C Power wire Size Bars Plug in or Fixed Fixed

Feeders - Circuit Breakers

Cubicle 12E 24E Voltage ALL ALL FLA (UL Ref) 125 400 Disconnect Means position T2/4x125TW T5x400TW Power wire Size 2 awg 2/0 awg (2) Withdrawable or Fixed Configuration Withdrawable Withdrawable

Feeders- Fusible Disconnects

Cubicle 12E 24E Voltage All All FLA (UL Ref) 100 200 Disconnect Means position OS100J12 OS200J12 Fuse Rating (A) 100 200 Class J J Bussmann fuse LPJ LPJ Power wire Size 2 awg 2/0 awg Withdrawable or Fixed Configuration Withdrawable Withdrawable

52 Layouts | MNS-MCC Application Guide

Layouts - Variable Frequency Drives

ACS350, ACS550, and ACS850 Variable Frequency Drives with Circuit Breakers
VFD Type Module Size 12 ACS350 18 24 30 ACS550 42 48 Full ACS800 30 Full 208240V (HP) 1.5 5 10 7.5 15 30 75 7.5 60 480V (HP) 5 10 25 10 25 60 150 20 150 600V (HP) na na na 10 20 50 125 na 150 Rated Current A 6.7 17.6 31 24.2 46.2 88 221 27 180 T4x060BW T4x100BW T4x150BW T5x400BW T4x050TW T4x250BW T4x100BW Disconnect Means Drive Frame size R1 R3 R4 R2 R3 R4 R6 R3 R6 Power wire Size 10 awg 10 awg 8 awg 10 awg 6 awg 2 awg 2/0 awg (2) 10 awg 2 awg (2) Fixed Withdrawable Fixed Withdrawable Withdrawable Withdrawable or Fixed Configuration

ACS350, ACS550, and ACS850 Variable Frequency Drives with Fusible Disconnect
VFD Type Module Size 30 ACS550 42 48 Full 30 ACS800 36 Full 208240V (HP) 7.5 15 30 75 7.5 na 60 480V (HP) 10 25 60 125 15 20 150 600V (HP) 10 20 50 125 na na 150 Rated Current A 24.2 46.2 88 221 24.2 31 180 Disconnect Means OS60J12 OS100J12 OS200J12 OS600J21 OS60J12 OS100J12 OS400J12 Fuse Rating (A) 60 80 200 450 60 70 350 J J J J J J J Class Bussmann fuse DFJ DFJ DFJ DFJ DFJ DFJ DFJ Drive Frame size R2 R3 R4 R6 R3 R3 R6 Power wire Size 10 awg 6 awg 2 awg 2/0 awg (2) 10 awg 10 awg 2 awg (2) Fixed Withdrawable Fixed Withdrawable Withdrawable or Fixed Configuration

MNS-MCC Application Guide| Layouts 53

Layouts - Full Voltage Non-Reversing Starters

Full Voltage Non-Reversing with Circuit Breakers
NEMA Size FLA Max 208V Maximum Motor Horsepower 240V 480V 600V MCCB Frame Contactor Overload Type 208V E16DU18.9-10 E16DU6.3-10 TA25DU1.4 TA25DU3.1 N/A E16DU18.9-10 A16N0-30-10-84 E16DU18.9-10 N/A N/A A26N1-30-10-84 E45DU45-10 E16DU18.9-10 N/A E80DU80-10 N/A A50N2-30-11-84 N/A N/A N/A E80DU80-10 TA75DU52 N/A A75N3-30-11-84 52 80 99 4 62 130 144 5 180 248 273 6 361 480 472 7 720 250 300 600 600 T7#1200E5W N/A N/A 30 N/A 40 50 60 75 100 125 396 N/A N/A 30 N/A N/A 50 N/A 60 100 N/A 250 480 N/A 40 50 75 N/A 100 N/A 150 200 N/A 250 477 N/A 50 N/A 100 60 N/A 150 N/A 200 N/A 350 382 500 T4#100E5W T4#150E5W T4#150E5W T4#100E5W T4#250E5W T4#250E5W T5#300E5W T5#400E5W T5#400E5W T6H600E5W T6#800E5W T6#800E5W A750N7-3011-70 E800DU800-10 E800DU800-10 AF460N6-3011-70 A260N5-30-11-84 A145N4-30-11-84 N/A N/A E200DU200-10 N/A TA200DU135 E320DU320-10 TA450DU185 TA200DU110 N/A E140DU140-10 N/A N/A TA200DU110 TA200DU135 TA200DU150 E200DU200-10 TA110DU90 TA75DU80 E80DU80-10 TA75DU80 N/A TA75DU32 E80DU80-10 E80DU80-10 N/A N/A N/A TA75DU63 TA25DU32 TA25DU19 TA25DU19 E45DU30-10 N/A TA75DU32 TA75DU52 TA25DU8.5 TA25DU14 TA25DU4.0 TA25DU6.5 TA25DU8.5 240V E16DU18.9-10 E16DU6.3-10 TA25DU1.4 TA25DU3.1 N/A E16DU18.9-10 E16DU18.9-10 N/A E16DU18.9-10 TA25DU25 TA25DU8.5 TA25DU11 TA25DU4.0 TA25DU6.5 TA25DU8.5

6.6 00 3.4 7.6 0 10.6 7.6 15.2 1 24.2 14 34 42 2 22 27 34 75 41 3

1.5

1.5

N/A

T2#015TW A9N00-30-10-84

N/A 2 3 N/A N/A 7.5 N/A 10 N/A N/A N/A N/A 25 N/A

N/A 2 3 N/A 5 7.5 N/A 10 15 N/A N/A N/A 25 N/A

2 3 5 5 10 N/A 10 25 N/A 15 20 25 50 30

2 N/A N/A 5 N/A N/A 10 N/A N/A 20 25 N/A N/A 40

T4#020TW T2#015TW T2#020MW T4#020TW T2#020MW T2#050MW T4#020TW T2#050MW T2#100MW T4#030TW T4#040TW T4#080TW T2#100MW T4#080TW

N/A TA450DU185 E320DU320-10 E320DU320-10 TA450DU310

E320DU320-10 E320DU320-10 E500DU500-10 E500DU500-10 E500DU500-10 N/A

N/A E500DU500-10 E500DU500-10 N/A

54 Layouts | MNS-MCC Application Guide

Layouts - Full Voltage Non-Reversing Starters

Overload Type 480V E16DU2.7-10 E16DU6.3-10 TA25DU1.4 E16DU2.7-10 E16DU6.3-10 TA25DU1.4 E16DU18.9-10 E16DU6.3-10 E16DU18.9-10 E16DU18.9-10 E16DU6.3-10 E45DU30-10 TA25DU14 N/A E45DU30-10 TA25DU14 E80DU80-10 TA75DU25 N/A E45DU45-10 E80DU80-10 E80DU80-10 E80DU80-10 TA75DU80 TA75DU25 TA75DU32 TA75DU42 TA75DU42 TA75DU52 TA25DU19 TA75DU32 TA75DU42 TA25DU1.8 TA25DU2.4 TA25DU4.0 TA25DU1.8 TA25DU2.4 TA25DU4.0 TA25DU6.5 TA25DU8.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU19 600V Control Transformer Power wire Unit Type Unit Size Inches (mm) 6 (150 mm) 12 (300 mm) E space 6E 12E
(1)

N/A E16DU2.7-10 E16DU6.3-10 TA25DU1.4 N/A N/A E16DU6.3-10 TA25DU4.0 N/A N/A E45DU30-10 N/A N/A E45DU45-10 TA75DU25 E80DU80-10 N/A N/A E80DU80-10 TA75DU42 E80DU80-10 N/A TA200DU110 E200DU200-10 TA200DU90 TA80DU80 E200DU200-10 N/A E320DU320-10 TA200DU150 TA450DU185 N/A E320DU320-10 N/A E500DU500-10 E500DU500-10 E800DU800-10 E800DU800-10 TA75DU52 TA75DU52 TA75DU19 TA75DU32 TA25DU11 TA25DU6.5 TA25DU1.8 TA25DU2.4 TA25DU3.1

T4045SF1 T4050PSF1 T4045SF1 T6075PS1 T4045SF1 T4050PSF1 T4045SF1 T4050PSF1 T4050PSF1 T6075PS1 T4050PSF1 T4050PSF1 T4050PSF1 T6075PS1 T4075PSF1 T4075PSF1 T4075PSF1 T6075PS1 T4075PSF1 T6075PS1 T4075PSF1 T4075PSF1 T4075PSF1 T6075PS1 T4075PSF1 T6075PS1 T4075PSF1 T4150PSF1 T6150PS1 T6150PS1 T4150PSF1 T4250PSF1 T6250PS1 T4250PSF1 T4250PSF1 T6250PS1 T4150PSF1 T4150PSF1 T6150PS1 T4150PSF1 T6150PS1 T6250PS1 T6250PS1 T4250PSF1

10 AWG

Withdrawable

10 AWG 10 AWG 10 AWG 10 AWG 10 AWG 10 AWG 10 AWG 10 AWG 8 AWG 10 AWG 10 AWG 10 AWG 4 AWG 6 AWG 8 AWG 8 AWG 10 AWG 6 AWG 8 AWG 4 AWG 4 AWG 6 AWG 2 AWG 2 AWG 2/0 AWG 2 AWG (2) 2/0 AWG 2/0 AWG (2) 2 AWG (2) 2/0 AWG (2) 2/0 AWG (2) Bus Bars Bus Bars Bus Bars Bus Bars

Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Full Full Full Full

12 (300 mm) 6 (150 mm) 12 (300 mm) 6 (150 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 12 (300 mm) 18 (450 mm) 12 (300 mm) 12 (300 mm) 18 (450 mm) 18 (450 mm) 24 (600 mm) 24 (600 mm) 24 (600 mm) 30 (750 mm) 36 (900 mm) 36 (900 mm) 42 (1050 mm) 42 (1050 mm) Full Section Full Section Full Section Full Section

12E 6E 12E 6E 12E 12E 12E 12E 12E 12E 12E 12E 12E 12E 12E 18E 12E 12E 18E 18E 24E 24E 24E 30E 36E 36E 42E 42E 72E 72E 72E 72E

TA75DU42 E80DU80-10 E80DU80-10 TA200DU90 E200DU200-10 TA75DU52 TA75DU80 TA200DU110

N/A TA200DU150 N/A TA450DU185 E320DU320-10

E320DU320-10 N/A E500DU500-10 E500DU500-10 N/A E800DU800-10

MNS-MCC Application Guide| Layouts 55

Layouts - Full Voltage Non-Reversing Starters

Full Voltage Non-Reversing with Fusible Disconnectss
NEMA FLA Max Size Maximum Motor Horsepower 208V 240V 480V 600V Disconnect Switch Fuse Bussmann Rating Class Fuse (A) 3 6 10 15 10 15 20 20 30 40 45 80 30 40 50 60 70 80 90 100 125 150 60 110 150 175 200 250 225 300 350 400 450 450 500 600 700 800 J LPJ Overload Type Contactor 208V E16DU18.9-10 E16DU6.3-10 TA25DU1.4 TA25DU3.1 E16DU18.9-10 TA25DU8.5 TA25DU4.0 TA25DU6.5 TA25DU8.5

00

6.6

1.5

1.5

OS30FAJ12

A9N00-30-10-84

10.6

OS30AJ12

LPJ

A16N0-30-10-84

TA25DU14

16.8 1 24.2 34 17

10

10

OS30AJ12

LPJ A26N1-30-10-84

E45DU30-10

TA25DU19

7.5 N/A N/A

7.5 15 N/A

N/A N/A N/A

N/A N/A 15

OS60J12 OS100J12 OS30FAJ12

LPJ

E45DU45-10 N/A N/A

TA25DU32

LPJ

A50N2-30-11-84

34

10

10

25

25

OS60J12

E80DU80-10

TA75DU32

60 3

20

20

40

50

OS100J12

E80DU80-10 TA75DU52 J LPJ A75N3-30-11-84 E80DU80-10 N/A TA200DU135 E200DU200-10 N/A E320DU320-10 TA450DU185 N/A

TA75DU80

80 32

25 N/A

30 N/A

50 N/A

N/A 30

OS200J12 OS60J12

TA75DU80

124 4 130

40

40

100

100

OS200J12

TA200DU110

LPJ

A145N4-30-11-84

N/A

50

N/A

N/A

OS400J12

212 5 248

75

75

150

200

OS400J12

TA450DU235

LPJ

A260N5-30-11-84

N/A

100

200

N/A

OS600J21

344 6 414

125

125

250

350

OS600J21

LPJ AF460N6-3011-70

E500DU500-10

150

150

350

400

OS800L12

KRP-C

E500DU500-10

56 Layouts | MNS-MCC Application Guide

Layouts - Full Voltage Non-Reversing Starters

Overload Type 240V E16DU18.9-10 E16DU6.3-10 TA25DU1.4 TA25DU3.1 E16DU18.9-10 TA25DU11 TA25DU4.0 TA25DU5.0 TA25DU6.5 480V E16DU2.7-10 E16DU6.3-10 TA25DU1.4 E16DU18.9-10 E16DU6.3-10 TA25DU1.8 TA25DU2.4 TA25DU4.0 TA25DU6.5 TA25DU8.5 600V E16DU2.7-10 E16DU6.3-10 TA25DU1.4 E16DU6.3-10 TA25DU6.5 TA25DU1.8 TA25DU2.4 TA25DU3.1 TA25DU4.0 Control T4045SF1 T4050PSF1 T6050PS1 T6075PS1 T4045SF1 T4050PSF1 T6050PS1 T6075PS1 T4045SF1 T4050PSF1 T6050PS1 T6075PS1 T4050PSF1 T4075PSF1 T6075PS1 T4075PSF1 T6075PS1 T4075PSF1 T6075PS1 T4075PSF1 TA75DU42 T4075PSF1 T4150PSF1 T6150PS1 T4150PSF1 T4250PSF1 T6250PS1 T4250PSF1 Power wire Unit Type Unit Size Inches (mm) 6 (150 mm) 12 (300 mm) E space (1) 6E 12E

10 AWG

Withdrawable

TA25DU8.5

10 AWG

Withdrawable

6 (150 mm) 12 (300 mm)

6E 12E

E45DU30-10

TA25DU19

E45DU30-10 TA25DU14 N/A N/A N/A E80DU80-10 E45DU45-10 TA75DU25 E80DU80-10 TA75DU42 E80DU80-10 N/A

TA25DU19

E45DU30-10 TA25DU11 N/A N/A E80DU80-10

TA25DU14

10 AWG

Withdrawable

6 (150 mm) 12 (300 mm)

6E 12E 12E 12E 12E

E45DU30-10 E80DU80-10 N/A

TA25DU25 TA75DU52

10 AWG 8 AWG 10 AWG

Withdrawable 12 (300 mm) Withdrawable 12 (300 mm) Withdrawable 12 (300 mm)

TA45DU45-10 TA75DU25 TA75DU32

E80DU80-10

TA75DU32

TA75DU32 TA75DU42

E80DU80-10 E45DU45-10

10 AWG

Withdrawable 18 (450 mm)

18E

E80DU80-10

TA75DU63

TA75DU52

E80DU80-10

TA75DU52

6 AWG 8 AWG 4 AWG 10 AWG 2 AWG 4 AWG 6 AWG 2 AWG

Withdrawable 18 (450 mm)

18E

E80DU80-10 TA75DU80 E140DU140-10 TA110DU90 N/A

TA75DU80

N/A E80DU80-10

Withdrawable 24 (600 mm) Withdrawable 18 (450 mm)

24E 18E

E200DU200-10 TA200DU110

TA200DU90 TA200DU110 TA200DU90 TA200DU110 E200DU200-10 TA200DU150 E200DU200-10 TA80DU80 N/A N/A

Withdrawable 30 (750 mm)

30E

E200DU200-10 TA200DU150

Withdrawable 36 (900 mm)

36E

E320DU320-10 TA450DU235 E320DU320-10 TA450DU235 E320DU320-10 TA450DU235 TA450DU185 TA450DU185 TA450DU185 TA200DU150 E320DU320-10 TA450DU310 E320DU320-10 TA450DU310 N/A

2 AWG 2 AWG (2) Withdrawable 42 (1050 mm) 2/0 AWG 2/0 AWG (2) 2/0 AWG (2) Full Full Section

42E

72E

E500DU500-10

E500DU500-10

E500DU500-10

T4150PSF1 T6150PS1 T4150PSF1 T6150PS1

2/0 AWG (2) Bus Bars

Full

Full Section

72E

E500DU500-10

E500DU500-10

E500DU500-10

Bus Bars

Full

Full Section

72E

MNS-MCC Application Guide| Layouts 57

Layouts - Full Voltage Reversing Starters

Full Voltage Reversing with Circuit Breakers
NEMA Size FLA Max 6.6 00 3.4 N/A N/A 2 2 T4#020TW Maximum Motor Horsepower 208V 1.5 240V 1.5 480V 2 600V N/A MCCB Frame Contactor Overload Type 208V E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E16DU18.9-10 E16DU6.3-10 TA25DU4.0 E80DU80-10 TA75DU52 N/A A75N3-30-11-84 52 80 62 4 99 130 144 5 180 248 344 6 480 472 7 720 250 300 600 620 T7#1200E5W 150 N/A 200 N/A 400 N/A 400 600 T6#800E5W T6#600E5W A750N7-3011-70 E800DU800-10 E800DU800-10 N/A N/A N/A 30 40 50 60 75 125 N/A 30 N/A N/A 50 N/A 60 100 125 40 50 N/A 75 100 N/A 150 200 250 50 N/A 60 100 N/A 150 N/A 200 350 T4#0100TW T4#150TW T4#100E5W T4#150E5W T4#250E5W T4#150E5W T5#300E5W T5#400E5W T6#600E5W AF460N6-3011-70 E500DU500-10 N/A E500DU500-10 N/A A260N5-30-11-84 A145N4-30-11-84 N/A N/A N/A E200DU200-10 E200DU200-10 TA200DU135 E320DU320-10 E320DU320-10 E320DU320-10 TA200DU110 TA200DU110 TA450DU185 TA450DU185 TA450DU235 N/A E140DU140-10 N/A N/A E200DU200-10 TA200DU110 N/A E320DU320-10 TA450DU310 TA450DU235 TA450DU185 E320DU320-10 TA200DU150 TA110DU90 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA75DU80 E80DU80-10 TA75DU63 N/A 240V E16DU18.9-10 E16DU6.3-10 TA25DU4.0 N/A TA25DU5.0 TA25DU6.5 T2#015TW A9N00-30-10-84

7.6 0 10.6

N/A

T2#015TW A16N0-30-10-84

E16DU18.9-10

TA25DU8.5

T2#020MW

E16DU18.9-10

TA25DU11

15.2

N/A

10

N/A

T2#020MW

TA25DU19

E45DU30-10

24.2

7.5

7.5

N/A

N/A

T2#050MW

A26N1-30-10-84

E45DU30-10

TA25DU25

14

N/A

N/A

10

10

T4#020TW

N/A

34

10

10

25

N/A

T2#050MW

E80DU80-10

TA75DU32

42

N/A

15

N/A

N/A

T2#100MW

TA25DU52

22

N/A

N/A

15

20

T4#030TW

A50N2-30-11-84

N/A

27

N/A

N/A

20

25

T4#040TW

N/A

34

N/A

N/A

25

N/A

T4#080TW

N/A TA75DU80

75 32 3

25 N/A

25 N/A

50 N/A

N/A 30

T2#100MW T4#080MW

E500DU500-10

E500DU500-10

58 Layouts | MNS-MCC Application Guide

Layouts - Full Voltage Reversing Starters

Overload Type 480V E16DU2.7-10 E16DU6.3-10 TA25DU1.8 E16DU2.7-10 E16DU6.3-10 TA25DU1.4 E16DU18.9-10 E16DU6.3-10 E16DU18.9-10 E16DU6.3-10 E45DU30-10 TA25DU14 N/A E45DU30-10 TA25DU14 E80DU80-10 E45DU45-10 TA75DU25 N/A E45DU45-10 TA75DU25 E80DU80-10 TA25DU19 TA75DU32 TA75DU42 E45DU30-10 TA25DU11 N/A TA25DU2.4 TA25DU4.0 TA25DU1.8 TA25DU2.4 TA25DU4.0 TA25DU6.5 TA25DU8.5 TA25DU6.5 TA25DU8.5 TA25DU19 E16DU6.3-10 E16DU18.9-10 N/A E16DU2.7-10 E16DU6.3-10 TA25DU1.4 N/A TA25DU5.0 TA25DU8.5 600V N/A TA25DU1.8 TA25DU3.1 Control Transformer T4050PSF1 T4050PSF1 T6075PS1 T4050PSF1 T4050PSF1 T6050PS1 T4050PSF1 Power wire Unit Type Unit Size Inches (mm) 18 (450 mm) E space (1) 18E 10 AWG Withdrawable

10 AWG

Withdrawable

18 (450 mm)

18E

10 AWG

Withdrawable

18 (450 mm)

18E

10 AWG

Withdrawable

18 (450 mm)

18E

10 AWG

Withdrawable

18 (450 mm)

18E

N/A TA25DU14

T4050PSF1 T4050PS1 T6050PS1 T4075PSF1

10 AWG

Withdrawable

18 (450 mm)

18E

10 AWG

Withdrawable

18 (450 mm)

18E

10 AWG

Withdrawable

18 (450 mm)

18E

N/A TA75DU19

T4075PSF1 T4075PSF1 T6075PS1 T4075PSF1 T6075PS1 T4075PSF1

8 AWG

Withdrawable

18 (450 mm)

18E

E45DU45-10

TA75DU25

10 AWG

Withdrawable

18 (450 mm)

18E

E80DU80-10

TA75DU32

TA75DU32

10 AWG

Withdrawable

18 (450 mm)

18E

E80DU80-10 E80DU80-10 TA75DU42 N/A E80DU80-10 TA75DU42 TA75DU63 E80DU80-10 N/A E200DU200-10 TA200DU110 E200DU200-10 N/A E320DU320-10 TA450DU185 TA450DU310

TA75DU42 TA75DU63 TA75DU80 E80DU80-10 E80DU80-10 TA75DU52 TA75DU63 TA75DU80

N/A

10 AWG 4 AWG 6 AWG 8 AWG 10 AWG 8 AWG 6 AWG 4 AWG 6 AWG 4 AWG 2 AWG 4 AWG 2 AWG 2/0 AWG 2 AWG (2) 2/0 AWG 2/0 AWG (2) 2 AWG (2) 2/0 AWG (2) Bus Bars Bus Bars Bus Bars

Withdrawable

18 (450 mm)

18E

N/A TA75DU42

T4075PSF1 T6075PS1 T4075PSF1 T6075PS1

Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable Full Full Full Full

18 (450 mm) 18 (450 mm) 18 (450 mm) 18 (450 mm) 36 (900 mm) 36 (900 mm) 36 (900 mm) 42 (1050 mm) 48 (1200 mm) 48 (1200 mm) Full Section Full Section Full Section Full Section

18E 18E 18E 18E 36E 36E 36E 42E 48E 48E 72E 72E 72E 72E

N/A E200DU200-10 TA80DU80 E200DU200-10 TA200DU110 N/A E320DU320-10 TA450DU185 TA200DU150

T4075PSF1 T6150PS1 TA200DU090 T4150PSF1 T6150PS1 T4150PSF1 T4250PSF1 T6250PS1 T4250PSF1 T4250PSF1 T6250PS1 T4150PSF1 T6150PS1 T4150PSF1 T6150PS1 T6250PS1 T6250PS1 T4250PSF1

TA200DU090 TA200DU135

TA450DU235 E320DU320-10 TA450DU235

N/A E320DU320-10

E500DU500-10 E500DU500-10 N/A E800DU800-10

E500DU500-10 E500DU500-10 E800DU800-10 E800DU800-10

MNS-MCC Application Guide| Layouts 59

Layouts - Softstarters
Softstarters with Circuit Breakers
Nema Size Maximum Motor Unit 208V Horsepower 240V 480V 600V FLA Max 34 2 30 N/A N/A 25 N/A 27 34 Disconnect Means T4L050TW T4L040TW T2H050MW Softstarter PST37-600-70 PST30-600-70 PST30-600-70 PST37-600-70 PST50-600-70 30 36 80 T4S100E5W PST72-600-70 PST44-600-70 PST85-600-70 30 36 3 30 25 30 50 50 65 T4L100E5W 80 T4N100E5W PST72-600-70 PST85-600-70 PST44-600-70 PST50-600-70 PST72-600-70 30 60 T2S100MW PST50-600-70 PST72-600-70 PST50-600-70 30 36E 36E 4 36E 30E 36E 40 50 100 75 65 115 130 124 62 77 143 160 212 154 Full 5 75 100 200 200 192 248 156 180 240 42E Full 125 192 273 344 396 312 360 480 6 Full 150 200 400 400 302 361 414 477 242 289 336 382
60 Layouts | MNS-MCC Application Guide

By-pass Contactor

Control Transformer

Power wire size

Withdrawable or Fixed Configuration

A50N2-30-11-84

T4150PSF1

10 AWG

Withdrawable

6 AWG T4150PSF1 T6150PS1 6 AWG 4 AWG 8 AWG 4 AWG T4150PSF1 A75N3-30-11-84 4 AWG 8 AWG 6 AWG 4 AWG 6 AWG 6 AWG T4150PSF1 4 AWG 8 AWG T4250PSF1 A145N4-30-11-84 T6200PS1 T6250PS1 2 AWG

Withdrawable Withdrawable Withdrawable Withdrawable Withdrawable

T4150PSF1 T6150PS1

Withdrawable

T4150PSF1

Withdrawable

T2H100MW

PST72-600-70 PST44-600-70

Withdrawable

T4S150E5W

PST142-600-70 PST72-600-70 PST85-600-70 PST175-600-70 PST210-600-70 PST250-600-70 PST175-600-70 PST210-600-70 PST250-600-70 PST175-600-70 PST210-600-70 PST250-600-70 A260N5-30-11-84

Withdrawable 6 AWG 4 AWG 2/0 AWG 2/0 AWG 2/0 AWG(2) 2/0 AWG T4500PSF1 2 AWG (2) 2/0 AWG (2) 2/0 AWG 2 AWG (2) 2/0 AWG (2) T6350PS1 T6500PS1 2 AWG 2 AWG (2) 2/0 AWG (2) 2/0 AWG (2) Bars Withdrawable Fixed Fixed Fixed

T4S100E5W T4S150E5W

T5x300E5W

T4S150E5W T5S300E5W T5N400E5W

PST142-600-70 PST210-600-70 PST300-600-70 PSTB370-600-70 PSTB470-600-70 PSTB370-600-70 Built-in PSTB370-600-70 PSTB470-600-70 PST300-600-70 PSTB370-600-70 PSTB470-600-70 Built-in AF460N6-30-11-70 AF460N6-30-11-70

T4500PSF1

2/0 AWG (2) Bars T4500PSF1 Bars 2/0 AWG (2) Bars Bars Bars 2/0 AWG (2) T6500PS1 2/0 AWG (2) 2/0 AWG (2) Bars Fixed

T6x600E5W

T6S800E5W T6x600E5W T6S600E5W

PSTB470-600-70 PST250-600-70 PST300-600-70 PSTB370-600-70 PSTB470-600-70 AF460N6-30-11-70 Built-in

Layouts - Softstarters
Softstarters with Circuit Breakers
Nema Unit Size
2 30 36E 36E 36E 36E 36E 36E 36E 36E 36E 36E 36E 36E 42E 42E 42E 42E 42E 42E 36E 36E 36E 36E 36E 36E 36E 36E 42E 42E 48E 42E 48E 30E 42E Full Full Full Full Full Full Full Full Full 48E Full Full

Maximum Motor Horsepower 208V 240V 480V 600V

N/A N/A 25 N/A

FLA Max
27 34 60 68 68 68 52 52 52 52 52 65 65 65 75 75 75 80 80 80 54 54 54 40 40 40 41 41 115 104 130 96 124 62 99 143 160 212 154 192 248 156 180 240 125 144 192 273 344 396 312 360 480 302 361 414 477 242 289 336 382

Disconnect Means
OS60J12 OS100J03

Fuse BussRating Class mann (A) fuse

50 70 110 125 125 125 110 110 110 110 110 125 125 125 150 150 150 150 150 150 100 100 100 70 70 70 80 80 200 200 250 175 225 110 175 300 300 400 300 350 450 300 350 450 225 300 350 500 600 800 600 800 800 600 800 800 800 450 600 600 800 J DFJ

Softstarter
PST30-600-70 PST37-600-70 PST72-600-70

By-pass Contactor
A50N2-30-11-84

Control Power wire Transformer size

T4150PSF1 10 AWG

Withdrawable or Fixed

T4150PSF1 PST50-600-70 T6150PS1 PST72-600-70 J DFJ PST85-600-70 T4150PSF1 PST50-600-70 PST50-600-70 PST44-600-70 PST44-600-70 PST44-600-70 PST44-600-70 PST44-600-70 PST142-600-70 PST105-600-70 PST142-600-70 PST105-600-70 PST142-600-70 PST72-600-70 PST105-600-70 PST175-600-70 PST210-600-70 PST250-600-70 PST175-600-70 PST210-600-70 PST250-600-70 PST175-600-70 PST210-600-70 PST250-600-70 PST142-600-70 PST175-600-70 PST210-600-70 PST300-600-70 PSTB370-600-70 PSTB470-600-70 PSTB370-600-70 PSTB370-600-70 PSTB470-600-70 PST300-600-70 PSTB370-600-70 PSTB470-600-70 PSTB470-600-70 PST250-600-70 PST300-600-70 PSTB370-600-70 PSTB470-600-70 A75N3-30-11-84

OS200J03

25

30

50

50

OS100J03

T6150PS1

40

50

100

100

OS200J12 OS200J12 OS400J12 OS200J12 OS400J12 OS200J12 OS200J12

DFJ

A145N4-30-11-84

T4250PSF1 T6200PS1 T6250PS1

T4500PSF1 A260N5-30-11-84

75

100

200

200

OS400J12

DFJ

T6350PS1 T6500PS1 T6500PS1 T4500PSF1 T4500PSF1 T4500PSF1 T4500PSF1 T4500PSF1 T4500PSF1 T4500PSF1 T4500PSF1 T4500PSF1 T4500PSF1 T6500PS1 T6500PS1 T6500PS1 T6500PS1

Full

150

200

400

400

OS600J21 OS600J21 OS800L21 OS600J21 OS800L21 OS800L21 OS600J21 OS800L21 OS800L21 OS800L21 OS600J21 OS600J21 OS600J21 OS800L21

J J L J L L J L L L J J J L

DFJ DFJ KRP-C DFJ KRP-C KRP-C DFJ KRP-C KRP-C KRP-C DFJ DFJ DFJ KRP-C

AF460N6-30-11-70 Built-in AF460N6-30-11-70 Built-in Built-in Built-in AF460N6-30-11-70 AF460N6-30-11-70 Built-in Built-in

6 AWG 4 AWG 4 AWG 4 AWG 6 AWG 6 AWG 6 AWG 6 AWG 6 AWG 4 AWG 4 AWG Withdraw4 AWG 4 AWG able 4 AWG 4 AWG 4 AWG 4 AWG 4 AWG 6 AWG 6 AWG 6 AWG 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG 2 AWG 2 AWG 2 AWG Withdraw4 AWG able 2 AWG 6 AWG 4 AWG 2/0 AWG 2/0 AWG 2/0 AWG (2) 2/0 AWG 2 AWG (2) Fixed 2/0 AWG (2) 2/0 AWG 2 AWG (2) 2/0 AWG (2) With2 AWG drawableCCU300 2/0 AWG Fixed 2 AWG (2) 2/0 AWG (2) 2/0 AWG (2) Bars 2/0 AWG (2) Bars Bars 2/0 AWG (2) Fixed Bars Bars Bars 2/0 AWG (2) 2/0 AWG (2) 2/0 AWG (2) Bars

MNS-MCC Application Guide| Layouts 61

Attachment 1

Combination Starter FVR w/ Molded Case Breaker Typical Schematic

62 Attachments | MNS-MCC Application Guide

Attachment 1

Combination Starter FVNR w/ Molded Case Breaker Typical Schematic

MNS-MCC Application Guide | Attachments 63

Attachment 1

Combination Starter 2S1W w/ Molded Case Breaker Typical Schematic

64 Attachments | MNS-MCC Application Guide

Attachment 1

Combination Starter 2S2W w/ Molded Case Breaker Typical Schematic

MNS-MCC Application Guide | Attachments 65

Attachment 1

Incoming Main MCCB

66 Attachments | MNS-MCC Application Guide

Attachment 1

Softstarter (reversing) Typical Schematic

MNS-MCC Application Guide | Attachments 67

Attachment 1

Softstarter (non-reversing) Typical Schematic

68 Attachments | MNS-MCC Application Guide

Attachment 1

Variable Speed Drive (ACS550) Typical Schematic

MNS-MCC Application Guide | Attachments 69

Attachment 1

Variable Speed Drive (ACS800) Typical Schematic

70 Attachments | MNS-MCC Application Guide

Attachment 1

Variable Speed Drive (ACS350) Typical Schematic

MNS-MCC Application Guide | Attachments 71

Attachment 1

Feeder Typical Schematic

72 Attachments | MNS-MCC Application Guide

Notes

MNS-MCC Application Guide 73

Notes

Notes

Contact us
2TDC190003 Effective 04/05/2010 Subject to cChange without notice.

ABB, Inc. Low Voltage Products & Systems 3700 West Sam Houston Parkway South Suite 507F Houston, TX 77042 Phone: 713-587-8055 E-mail: [email protected] www.abb.us/lowvoltage