Manual 20331 Rev C

June 2008

Operators Manual
and Parts Catalog
COLLINS CLASSIC 22A
& Supermatic 2000-22A

WARNING

Before operating this unit, read

and understand the Operators
Manual. Become familiar with the
potential hazards of this unit.

ROTHENBERGER USA LLC

Phone 800-545-7698 FAX 815-397-6174
[email protected]
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Index
Operator Safety Instructions..................................... 3
Specifications
Technical Specifications................................................... 4
Standard Equipment ...................................................... 4
Accessories ...................................................................... 4
Stands .............................................................................. 4
Die Heads ........................................................................ 5
Die Tables ..................................................................... 6-7

Preparing for Operation

Mounting ........................................................................ 7
Power . ............................................................................. 7

Maintenance Instructions
Oil Cups ......................................................................... 17
Threading Oil Maintenance . ....................................... 17
Oil Pressure Adjustment . ............................................. 17
Carriage Rails and Gear . .............................................. 17
Ring Gear ...................................................................... 17
Motor . ........................................................................... 17
Gear Case ...................................................................... 17
Brake Band .................................................................... 17
Jaws .............................................................................. 18
Dies ................................................................................ 18
Maintenance Record..................................................... 19

Operating Procedure
Chucking Pipe or Rod ..................................................... 8
Threading Pipe or Rod ................................................... 9
Cutting Pipe or Rod ................................................... 9-10
Removing Pipe from Chuck ......................................... 10
Reaming Pipe ................................................................ 10
Installing Dies in:
Uniquad Die Heads (right-hand & left-hand) .....10-11
Snap-O-Matic Die Heads
(right-hand and left-hand) .................................. 11
Automatic Opening Die Heads
(right-hand and left-hand) ............................. 11-12
Threading with Automatic Opening
Die Head (right-hand and left-hand) ..................... 12
Installing Centering Dies in
Die Head #12200 ...................................................... 12
Installing Tool Bits in
Die Head #12200 ...................................................... 13
Operating Die Head #12200 for
Grooving, Beveling or Saran Cutting ..................... 13
Nipplemax, 1/8 - 2...................................................... 14
Threading Nipples..................................................... 14
Making-On Pipe Fittings and Valves ....................... 15
Breakdown Pipe Fittings and Valves ....................... 15

Assemblies
22A Main and Parts Lists ......................................... 20-23
Spindle ........................................................................... 24
Pump & Oil Line ............................................................ 25
Snap-O-Matic Die Heads .............................................. 26
Uniquad . ....................................................................... 26
Automatic ................................................................ 27-28
Cutter . ........................................................................... 29
Cone Reamer . ............................................................... 29
Carriage ......................................................................... 30
Oil Spout . ...................................................................... 30
Grooving Head............................................................... 31
Motor & Gearbox ......................................................... 32
Wiring Diagrams . .................................................... 33-34
Thread Sizes & Specifications ................................. 36-37
Warranty........................................................................ 38

Using a Universal Shaft................................................. 15

Oil Spout Assembly . ..................................................... 16
Baffle Plate . .................................................................. 16
Machine Cover............................................................... 16

ORDERING SPARE PARTS

To order Spare Parts, please use the part numbers provided in this user manual.

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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

OPERATOR SAFETY
INSTRUCTIONS
WARNING
This metalworking machine is designed for
threading, cutting, reaming, beveling and grooving pipe with accessories made or authorized by
ROTHENBERGER. Modifying machine in any way
and/or using devices not made or authorized by
ROTHENBERGER could result in serious injury and
void ROTHENBERGERs warranty and liability.

Remember
Operate machine from switch side only.
Do not disconnect or block footswitch.
Do not wear gloves, loose clothing or neckties.
1. Read and understand the Operators Manual.
Before operating or performing maintenance
on this machine, read carefully the Operators
Manual. Become familiar with the machines operations, applications and limitations. Be particularly
aware of its specific hazards. Store the Operators
Manual in a clean area and always at a readily
available location. Additional copies at no charge
are available upon request from the factory.
2. Inspect the equipment. Prior to starting the
machine, check the movable parts for obstructions
such as rags, packing remnants, etc. Be certain
that guards and machine parts are properly
installed and secured.
3. Prevent accidental startings. Place switch in OFF
position prior to plugging in machine.
4. Ground the machine. Be certain the machine is
connected to an internally grounded electrical
system.
5. Keep work area clean. Keep the work area adjacent to the machine clear of clutter for unobstructed movement of the operator. Remove all oil
or coolant spills. Remove shavings from chip tray as
required, to maintain proper operating clearance.
6. Use pipe supports. It is mandatory to use floormounted pipe stands for long, heavy work.
7. Wear proper clothing. Loose clothing can get
easily tangled in moving parts. When operating
machine, do not wear unbuttoned jackets, loose
sleeve cuffs, gloves, neckties, long hair, etc. Safety
glasses and shoes should be worn.
8. Secure machine and work. Make certain that the
machine is bolted to a heavy workbench or proper
stand.
9. Always maintain machine. Keep machine clean
and cutting tools sharp for safe, dependable
operation. Follow lubricating instructions. Report
any unsafe condition for immediate correction.
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10. Keep alert. Do not operate machine if ill or

drowsy from medication or fatigue. Avoid horseplay around equipment and keep bystanders a
safe distance from equipment.
11. Operate on switch side only. Machine should be
operated on switch side only. Never reach across
moving parts or material being worked on. Switch
should always be accessible to operator.
12. Operate in proper environment. Machine should
not be operated in damp locations. Wear hearing protection in noisy shop environments. Insure
proper illumination in work area.
13. Do not misuse machine. Perform only the functions for which the machine is designed. Do not
force machine.
14. Disconnect power cord prior to servicing. Repair
should be attempted only by authorized personnel. Always disconnect power cord before making
any adjustments or servicing the machine.
15. Do not operate the machine with the spindle
cover removed.
16. Keep fingers and hands away from the chucking
jaws.
17. Keep visitors away. All visitors should be kept a
safe distance from work area.
18. Use only recommended accessories. Refer to
Operators Manual. Use of improper accessories
may be hazardous.
19. CAUTION: Do not allow familiarity gained from
frequent use of your machine to become commonplace. Always remember that a careless fraction of
a second is sufficient to inflict severe injury.

MACHINERY
CAN MAIM
Keep Covers in Place!

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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

37.50

2.52 I.D.

17.50

29.00

18.50
12.50

8.45
3.76
44.25

Dimensions are in inches.

Technical Specifications
Threading Capacity
Pipe............................................................... 1/8" thru 2"
Bolt............................................................ 1/4" thru 21/4"
Cutter
Wheel type with sliding roller block
Cutting capacity:
Pipe......................... 1/8" thru 2"

Bolt......................... 1/4" thru 1"
Reamer
Adjustable 5-flute cone-type, right-hand
Reaming Capacity:
Pipe......................... 1/8" thru 2"
Chuck
High-speed automatic chuck with 8 replaceable and
reversible jaws, 4 in front and 4 in rear.
Oil Pump
Gerotor-type, reversible on right and left machines
Switch, Operating
Single-phase machines: heavy-duty, drum-type,
release-off-thread
Three-phase machines: heavy-duty, rotary-type,
release-off-thread 1, thread 2
Switch, Foot
Heavy-duty, oil and watertight, with safety guard, ON-OFF
Switch, Directional (right & left machine only)
rocker-type, right-off-left
Motor
Single-Phase
a 115V AC/DC, 50-60 Hz, 20 amps, 1/2 HP,

6-brush universal type

b 230V AC/DC, 50-60 Hz, 10 amps, 1/2 HP,
6-brush universal type
Three-Phase (optional, available at extra cost)
a 230V AC, 50 or 60 Hz, 5.8/4.7 amps, 2/11/2 HP,
3400/1700 rpm, two-speed induction-type
b 380/440V, AC, 50 or 60 Hz, 6.1/3.9 amps,
2.7/2 HP, 2800/1400 rpm, two-speed
induction-type
Spindle RPM (free-running)
Standard or right & left single-phase machine:
72 rpm with standard gearbox
54 rpm with optional low speed gearbox
100 rpm with optional high speed gearbox
Right & left three-phase machine:
60 rpm (thread 1), 120 rpm (thread 2)
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13.12

19.50

Noise Level
Single-phase machines: 84 dB max. (A scale, slow
response)
Three-phase machines: 81 dB max. (A scale, slow
response)
Gearbox
Standard or right & left single-phase machine;

Helical gear construction with 13.1:1 reduction
(optional low speed gearbox has 16.7:1 and high
speed gearbox has 9.6:1 reduction.)
Right & left three-phase machine:
Helical gear construction with 3.84:1 reduction
Shipping Weight (less die heads)
Single-phase machines: 235 lb.
Three-phase machines: 265 lb.

Standard Equipment
Thread Cutting Oil...................... 1 gal. Thred-O-Matic Oil
Allen Wrenches.................................... 1/8", 5/32", 3/16", 7/32",
1/4", 5/16", 3/8", "

Accessories
Grooving/Chamfering Head (No. 12200).............. 3/4" 2"
Reaming/Chamfering Head (No. 13384)............... 3/4" 2"
Nipple Chuck (No. 00089) ...................................... 1/2" 2"
Pipe Support (No. 13894)..............................for long work
Ball Bearing Pipe Support (No. 13206); and
Pipe Support Fitting.................using 1" and 1" pipe,
a stationary pipe stand can be assembled
for extra long work
Baffle Plate (No. 1984).........................mounts in oil sump
to prevent oil spillage
Machine Cover (No. 1985)......................... durable fitted,
vinyl/canvas cover
Oil Spout Assembly (No. 12267)........... carriage-mounted
flex hose for additional oiling

Stands
No. 00045 . ...................................................... wheel stand
with tray and 14" rubber tire wheels
No. E-239 ........................................................ wheel stand
with enclosed cabinet,
and 14" rubber tire wheels
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Die Heads
Automatic Opening R04200221R
Range:
pipe: " 2"
bolt: " 2" (6-52mm)
See Die Tables 1, 7, and 9.

Snap-O-Matic

R04200066R (1 - 2)
R04200063R (1/2 - 3/4)

Range:
pipe: 1/8" 2"
bolt: " 2" (6-52mm)
Models Available:

Mono......................................................................... 1/8"
Dual........................" 3/8", "", 1"1", 1"2"
Quad................................................................... 1" 2"

See Die Tables 2, 3, 4, 6, 7, 9.

Figure 1

Figure 2

Uniquad

R04200222R

Range:
pipe: 1/8" 2"
bolt: " 2" (6-52mm)
See Die Tables 1, 3, 4, 6, 7, 9.

Figure 3
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Die Head R04200470R

Beveling, grooving, or saran cutting head.
Range: " 2" pipe
See Die Tables 8 and 10.

Figure 4
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Die Tables
Right-hand die numbers shown. For left-hand dies, use right-hand die numbers and add LH. (Example: 2581-LH)
* indicates thread forms available in Left-Hand.
Table No. 1
1
/8" 2" Universal Pipe Dies
1 "
8

1 "
4

- 38"

Table No. 2
1/8" 2" Snap-O-Matic Pipe Dies
1

2" - 34"

1" - 2"

NPT*

2581

2582

2583

2584

NPSM

2581-1

2582-1

2585

2586

12778

12779 (1"-1")
12780 (1"-2")

NPT (SS)

12776

12777

BSPT*

2611

2612

2613

2614

BSPP*

2611-1

2612-1

2613-1

2614-1

1 "
8

1 "
4

- 38"

1 "
2

- 34"

1" - 2"

NPT*

2591

2592

2593

2584

NPSM

2591-1

2592-1

2588

2589 (1"-1")
2590 (1"-2")

NPT (SS)

2591-S

2592-S

2593-S

12779 (1"-1")
12780 (1"-2")

BSPT*

2601

2602

2603

2614

BSPP*

2601-1

2602-1

2603-1

2614-1

Table No. 3
Acme General Purpose Dies
1 "
2

5 "
8

3 "
4

13551

13552

13553

1"

118"

114"

138"

112"

13554

13555

13556

13557

13558

13559

8"

Table No. 4
Trapezoidal Metric Dies
14mm

16mm

18mm

20mm

22mm

24mm

26mm

28mm

30mm

32mm

36mm

13570

13571

13572

13573

13574

13575

13576

13577

13578

13579

13580

Table No. 6
" 2" British Electric Conduit
1 "
2

3 "
4

1"

114"

112"

2"

2670

2671

2672

2673

2674

2675

Table No. 7
Metric Bolt Dies*

Metric
Size

Metric
Pitch

Part
No.

30

3.5

2715

Metric
Size

Metric
Pitch

Part
No.

Metric
Size

Metric
Pitch

Part
No.

Metric
Size

Metric
Pitch

Part
No.

2701

11

1.5

2706

20

2.5

2711

32

1.5

2744

2702

12

1.5

2735

22

1.5

2740

33

3.5

2716

2717

2731

12

1.75

2707

22

2.5

2712

36

1.25

2703

14

1.5

2736

24

2741

39

2718

1.50

2750

14

2708

24

2713

40

1.5

2747

2732

16

1.5

2737

25

2745

42

4.5

2719

1.25

2704

16

2709

25

1.5

2746

45

4.5

2720

10

2733

18

1.5

2738

27

2742

48

2721

10

1.5

2705

18

2.5

2710

27

2714

50

1.5

2748

11

2734

20

1.5

2739

30

2743

52

2722

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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Table No. 8
Beveling, Grooving, and Saran Bits

Explanation of thread forms:

Centering
Dies

Grooving
& Cutting
Bits

Cutting
Bit

Double
Bevel Bit
45

Double
Bevel Bit
37.5

Saran
Tools

"

12416

12205

12206

12269

12212

12219

1" - 2"

2760

12205

12206

12269

12212

12219

NPT
NPSM
NPTSS
BSPT
BSPP
UNC (NC)
UNF (NF)
BSW
BSF
BEC

National Pipe Taper

National Pipe Straight Mechanical
National Pipe Taper for Stainless Steel
British Standard Pipe Taper
British Standard Pipe Parallel
United National Coarse
United National Fine
British Standard Whitworth
British Standard Fine
British Electrical Conduit

Table No. 9
Universal Bolt Dies
"

516"

38"

716"

"

916"

58"

"

78"

1"

118"

1"

138"

UNC*

2501

2502

2503

2504

2505

2506

2507

2508

2509

2510

2511

2512

2513

UNF*

2521

2522

2523

2524

2525

2526

2527

2528

2529

2530

2531

2532

2533

BSW*

2621

2622

2623

2624

2625

2626

2627

2628

2629

2630

2631

2632

2633

BSF

2650

2651

2652

2653

2654

2655

2656

2657

2658

2659

2660

2661

1"

158"

1"

178"

2"

2"

UNC*

2514

2515

2516

2517

2518

2519

UNF*

2534

2535

2536

2537

2538

BSW*

2634

2635

2636

2637

2638

2639

BSF

2662

2663

2664

Preparing for Operation

Table No. 10
Reaming and Chamfering Tools, " - 2"
Centering
Dies

30 Reaming,
25 Chamfering Tool

10 Reaming
37.5 Chamfering Tool

10 Reaming
30 Chamfering Tool

13390

13310

13779

13944

When bench mounting, to assure oil draining into the

sump, mount motor end of machine 3/8" higher than
the other end.
When mounting on the stand, place motor end of
machine over the wheel end of stand, which is built
higher for proper oil drainage.

Mounting
Be sure the machine is solidly mounted on the stand
or substantial bench. Holes in the base are provided
for this purpose.

Power
Use proper electric current as shown on nameplate.
To prevent power loss, grounded extension cord of
sufficient capacity must be used.
To avoid electric shocks when operating in the field,
connect the ground wire of the extension cord.

8 diameter mounting holes

10.87

28.50
Dimensions are in inches.

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Power

Cord Length

Wire Size

115V

below 50'
50' - 100'

12-3
10-3

below 50'
50' - 100'

14-3
12-3

220V
1 Phase

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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Oil Cups

Spindle
Cover

Front Chuck Jaws

Cutter
Thread/Off/Release
Switch

Reamer
Right- and
Left-hand
Switch

Extension
Bar

Carriage
Foot
Switch

Chip Tray
Carriage
Feed Handle

Figure 5
COLLINS CLASSIC 22A

Operating Procedure
WARNING
Operator should be thoroughly familiar with
preceding Safety Precautions before attempting
to operate this equipment.
1. Mount machine on a stand or bench as instructed.
2. Pour one gallon of Thred-O-Matic oil into the oil
sump. Thred-O-Matic oil is a special oil designed to
stand up under the high speed operation of this
machine. Other oils will have a tendency to break
down, causing excessive die wear and poor thread
quality. If Thred-O-Matic oil is not available, use a
high quality equivalent dark, sulphur-base thread
cutting oil. Oil pump is self-priming; therefore no
priming is needed.
3. For first 10 days of operation, lubricate the spindle
bearings every 4 hours with SAE 30 lubricating oil.
4. Your COLLINS 22A is equipped with two electrical switches; a safety foot switch, and a
THREAD/OFF/RELEASE (T.O.R.) switch. COLLINS
right- and left-hand 22As have a third switch; a
right- and left-hand directional switch. The function of these switches are as follows: The safety
foot switch is designed to provide the operator
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with a rapid method of stopping electrical power

to the machine if an emergency should occur.
Also, it insures that the machine cannot be operated unless the operator is in proper position. The
THREAD/OFF/RELEASE switch is the main operating switch. The THREAD position closes the jaws
and rotates the spindle. The OFF position stops
the machine. The REVERSE position opens the
jaws. The REVERSE position is spring-loaded to
return to the OFF position. The right- and lefthand switch changes the direction of the motor
and therefore the direction of the spindle.
5. After making proper electrical connection, step
on foot switch and move THREAD/OFF/RELEASE
switch to THREAD position in order to check oil
flow. When die head is in the down position, oil
will flow through the die head. If up, oil will flow
from bypass pressure relief valve.

Chucking Pipe or Rod

Standard 22A
1. Step on foot switch. While operating the machine,
the foot switch will be depressed, providing
power to the machine. If an emergency occurs,
remove foot from switch.
2. Turn T.O.R. switch to RELEASE to open jaws.
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

3. Release T.O.R. switch, and it will return to OFF
position.
4. Swing die head, cutter, and reamer up and back
to out-of-way position.
5. Insert material into chuck from either front or rear
position for desired length to be cut.
Note: For long pieces of pipe or rod, use No. 10640
Superjack Pipe Stand.
6. Move T.O.R. switch to THREAD position. (Pipe will
be chucked automatically and will rotate.)

6. Move T.O.R. switch to OFF position and turn

carriage handle clockwise to clear the die head
from the pipe.

Threading Pipe or Rod (Left-hand)

Note: Left-hand threading operation possible only
on 22As with right- and left-hand option.
1. Reverse chuck jaws for left-hand threading.
(Follow Steps 1-5 under Right and Left 22A.)
2. Install left-hand dies into die head. (See
Installing Dies.)

Right and Left 22A

1. Turn T.O.R. switch to RELEASE to open jaws.
2. Push directional switch to desired type of thread
(right-hand or left-hand).
Note: Make sure there is no pipe in the machine
before proceeding to Step 3.

Snap-O-Matic
Die head

3. Again, turn T.O.R. switch to RELEASE position and

jaws will cycle to OPEN position.
4. Insert pipe or rod into chuck from either front or
rear and position for desired length to be cut.
5. Move T.O.R. switch to THREAD position.
6. To reposition for opposite threading direction,
follow Steps 1-5.
Note: Machine must be at a full stop before using
left and right Directional Switch.

Threading Pipe or Rod (Right-hand)

1. Slip the proper size die head onto the carriage
pin, and lower the head into the carriage groove.
2. On Uniquad heads, close operating handle; on
Snap-O-Matic heads, select the correct size and
engage the operating handle pin. On automatic
die heads, pull operating lever forward to cock
spring-loaded plunger.
3. Turn carriage handle counterclockwise to bring
dies against stock.
4. With T.O.R. switch in THREAD position, and the
safety footswitch depressed, apply slight pressure
on carriage handle until a few threads have been
cut, after which the head will feed itself auto
matically.
5. Correct thread length is normally obtained when
stock reaches the outside edge of chasers. When
pipe is still rotating, open head.

CAUTION
While threading, open die head before carriage
reaches full length of travel. If carriage strikes
base, excessive strain is put on the machine and
damage may result.
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Carriage
Handle

Figure 6
Threading Pipe or Rod

3. Slip the proper size die head onto the carriage

pin, and lower the head into the carriage groove.
4. Slide die head retainer pin through opening in
carriage to hold die head.
5. Follow right-hand threading instructions, Steps 1-6.

Cutting Pipe or Rod

1. With pipe properly chucked and with cutter,
reamer and die head in out-of-the-way position,
operate carriage handle until cutter is over area
of pipe to be cut.
2. Move T.O.R. switch to THREAD and depress safety
switch.
3. With roller block retracted to fit over pipe or rod,
bring cutter down and turn cutter handle (Fig. 7)
clockwise to force cutter wheel against stock to
make cut.
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10

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Reaming Pipe

Roller Block

Cutter
Handle

Pipe

Cutter
Wheel

Carriage
Feed Handle
Figure 7
Cutting Pipe

Note: This machine will cut 1/8" through 2" pipe or

" through 2" rod. NEVER cut into threads,
as this may cause damage to cutter wheel.
4. When pipe is cut, move T.O.R. switch to OFF and
raise cutter to out-of-way position.

Removing Pipe from Chuck

1. Put T.O.R. switch in RELEASE position to open jaws.
2. Release T.O.R. switch; it will return to OFF position.
3. Pull pipe from either front or rear of machine.

1. A reamer (Fig. 8) is provided to remove burrs from

inside diameter of cut pipe. To use reamer, raise
cutter and die head. Swing reamer down into
alignment with pipe.
2. Reamer can be extended toward pipe, if necessary, by sliding reamer knob toward reamer arm
until contact with reamer holder. Twist reamer
knob to left turn to lock in position.
3. With pipe chucked and rotating, turn carriage
handle counterclockwise so that flutes of reamer
enter pipe. Momentarily apply pressure to handle
to force reamer against pipe to remove burrs.
4. Retract reamer and turn T.O.R. switch to OFF.
Place reamer in out-of-way position.

Installing Dies in Uniquad Die Head

(R.H. & L.H.)
The Uniquad Die Head (Fig. 9) requires a set of four
dies to thread pipe ranging from 1/8" through 2".
One set of dies is required for each of the following
pipe size ranges: (1/8"), (" and 3/8"), (" and "), and
(1" through 2"). Bolt threading requires a separate set
of dies for each bolt size.
1. Lay die head on bench with numbers facing up.
2. Flip operating lever to OPEN position.
Washer
Link
Locking Lever

Head
Size Selection
Bar
Operating
Lever

Reamer

Reamer Holder

Knob

Carriage
Handle
Figure 8
Reaming Pipe
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Figure 9
Uniquad Die Head

3. Loosen locking lever approximately three turns.

4. Slide operating lever all the way to end of slot in
the OVER direction indicated on size selection bar.
5. Remove dies from die head.
6. Die numbers 1 through 4 must agree with those
on die head.
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

7. Insert dies until die pins are seated in scroll slots.
8. Slide operating lever until index line on link is
aligned with proper size mark on size selection bar.
9. Tighten locking lever. For bolt threads, align index
line with BOLT line, 1" on size selection bar.
10. If oversize or undersize threads are required, set
the index line in direction of OVER or UNDER size
mark on size selection bar.
11. To install die head, slip die head onto carriage die
head pin.

Installing Dies in Snap-O-Matic

Die Heads (R.H. & L.H.)
The Snap-O-Matic Die Heads (Fig. 10) are available in
the following models and sizes:
Mono................................................................................1/8"
Dual.....................................................(" 3/8"), (" ")

(1" 1"), (1" 2")
Quad....................................................................... (1" 2")

One set of dies are required for each of the pipe

size ranges shown above. Bolt threading requires a
separate set of dies for each bolt size.
1. Lay die head on bench with numbers facing up.
2. Remove stop screw with 3/16" Allen wrench.
3. Flip operating lever to OPEN position.
4. Rotate scroll plate with operating lever clockwise
until slots in scroll plate and head line up.
5. Remove dies from die head.

Scroll
Plate

11

6. Die numbers 1 through 4 must agree with those

on die head.
7. Insert dies until die pins are seated in scroll slots.
8. Rotate scroll plate with operating lever towards
selector plates, and replace stop screw.
9. For bolt threads, engage operating lever pin in
selector plate slot marked selector 1/BOLT.
10. If oversize or undersize threads are required, use
5
/32" Allen wrench to loosen selector plate screws.
Slide selector plate in direction of over or under
size mark on plate. Tighten selector plate screws.
11. To install die head, slip die head onto carriage die
head pin.

Installing Dies in Automatic Opening

Die Head (R.H. & L.H.)
The Automatic Die Head (Fig. 11) requires two sets of
dies to thread pipe ranging from " through 2". One
set of dies is required for each of the following pipe size
ranges: (" and ") and (1" through 2"). Bolt threading
requires a separate set of dies for each bolt size.
Operating
Lever
Selector
Pin

Selector
Size Bar

Operating
Lever
Stop
Screw

Adjustable
Selectors

Selector
Plate
Screws
Trigger
Assembly

Head
Figure 11
Automatic Opening Die Head

Figure 10
Snap-O-Matic Die Head
Phone 800-545-7698 FAX 815-397-6174

1. Make sure trigger assembly is released.

2. Disengage selector pin and swing it up, out of the
way.
3. Lay head down with numbers up.
4. Rotate selector size bar to OPEN position.
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12

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

5. Remove die segments Nos. 1, 3 and 4. Move die

segment No. 2 until die pin can freely travel in
outer scroll slot.
6. Rotate selector size bar counterclockwise until
No. 2 die segment pin is free and can be removed
from die head.
7. Die numbers 1 through 4 must agree with those
on die head.
8. Slide No. 2 die segment in die head slot as far as
possible. Rotate selector size bar clockwise until it
stops. Push segment 2 into the die head as far as
possible.
9. Insert segments 1, 3 and 4.
10. Rotate selector size bar counterclockwise and
engage selector pin.
11. For bolt threads, engage selector pin in 1"
setting.
12. If oversize or undersize threads are required, use
3
/16" or 5/32" Allen wrench and loosen adjustable
selector screws approximately two turns. Move
adjustable selector in direction of over or under
size mark on selector size bar. Tighten screw.

Continuous Threading
1. Remove thread length gauge from the trigger.
2. Lift the trigger set screw out of its socket and
rotate the trigger 45 to get it out of the way.
3. Follow Steps 2 - 6 of THREAD CUTTING (see page 9).
4. When the correct thread length is obtained, open
die head by moving operating lever toward the
rear and move carriage away from the stock.
5. Move T.O.R. switch to OFF.

Feed Screw
Handle
Groove Depth
Indicator

Operating
Lever

Selector
Plate
Scroll Plate
Stop

Note: Factory setting marked on the right-hand edge

of the adjustable Selector.

Threading with Automatic Opening

Die Head (R.H. & L.H.)
Note: Two different thread length gauges are
used on the trigger for NPT (#12693) and
BSPT (#12554).

CAUTION
Do NOT lean over automatic opening die head,
as opening lever could strike face when automatically opening.
1. Install the die head on carriage pin.
2. Find the correct adjustable size selector and
engage the selector pin.
3. Pull operating lever forward to cock the springloaded plunger.
4. Insert stock through the spindle from either the
front or rear of the machine.
5. After stepping on foot switch, turn T.O.R. switch
to THREAD.
6. Apply slight pressure on carriage handle until a
few threads have been cut, after which the head
will automatically feed itself.
7. When the correct thread length is obtained, the
die head will open automatically, at which time,
move carriage away from stock.
8. Move T.O.R. switch to OFF.

Phone 800-545-7698 FAX 815-397-6174

Centering
Die (3)

Tool Bit

Figure 12
Die Head #12200

Installing Centering Dies

in Die Head #12200
The 12200 die head uses three centering die segments.
Refer to Die Tables Nos. 8 and 10 for correct centering dies.
1. Lay die head on bench with numbers facing up.
2. Remove stop screw with 3/16" Allen wrench.
3. Rotate scroll plate with operating lever to OPEN
position.
4. Remove dies from die head.
5. Die numbers 2 through 4 must agree with those
on die head.
6. Insert dies until die pins are seated in scroll slots.
7. Rotate scroll plate with operating lever towards
selector plates and replace stop screw.
8. If oversize or undersize adjustment is required,
use 5/32" Allen wrench to loosen selector plate
screws. Slide selector plate in direction of over or
under size mark on plate. Tighten selector plate
screws.
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Installing Tool Bits
in Die Head #12200
All tool bits are used in the No. 1 die slot opening on
the 12200 die head. Refer to Die Tables Nos. 8 and 10
for correct tool bit.
1. Mount head on carriage pin.
2. Insert tool bit into the No. 1 die slot opening on
No. 12200 die head.
3. Rotate feed screw handle counterclockwise slowly
until tool bit engages. Continue to rotate until
handle stops.
4. To replace tool bit, rotate feed screw handle
clockwise until tool bit disengages. Pull tool bit
out of die head slot.

13

Advance the tool slowly as the tool breaks through

the pipe. Let the pipe turn 2-3 revolutions when it
breaks through, in order to obtain a clean cut-off
and to avoid tool breakage. After cut-off, advance
the tool until the groove depth indicator size mark
matches the guide line. Turn the feed screw one turn
clockwise to finish the groove to the correct diameter.
Let the pipe rotate 2-3 revolutions to clean up the
groove.
8. Retract tool bit by turning the feed screw handle
counterclockwise until it stops. Retract the centering dies by disengaging and moving the operating lever away from the operator until it stops.
Move carriage away from pipe and stop machine.
9. For grooving, check groove diameter. (GO/NO-GO
gauges are available from COLLINS.)

Operating Die Head #12200 for

Grooving, Beveling, or Saran Cutting
Note:
A. Always retract Tool Bit before operating
machine.
B. Ensure adequate COLLINS oil is present during
machining.
1. Install head on carriage pin.
2. Turn feed screw handle all the way counter
clockwise until it stops.
3. Disengage operating lever from selector plate and
push it back against the scroll plate stop to retract
centering dies.
4. Make certain the pipe end to be machined is
positioned close to the front jaws.
5. Chuck pipe in the machine as previously instructed
and position die head over pipe by using carriage
feed handle.
6. Pull operating lever towards the operator in order
to engage in proper size slot of selector plate.
7. Feed the tool bit in the same manner that you
would operate a lathe. Use a slow, even feed rate.
Note: Do not plunge tool into pipe.
A continuous chip will curl off and away from the tool
at the proper feed. Excessive feed causes breakdown
of the cutting edge which will decrease tool life or
damage the tool.
Excessive feed is indicated by:
a) Poor surface finish
b) Bluish-colored chip due to excessive heat
generation
c) Chips crowd and build up on the tip of the tool,
instead of spiraling off away from the tool.

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14

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Nipplemax, 18" 2"

Threading Nipples
1. Ream the inside of the pipe and thread one end
with threading machine.
2. Cut the pipe to required length.
3. Chuck the Nipplemax in the front chuck, being
careful to mount it centered.
4. Put the already-threaded end of the pipe on the
Nipplemax.
5. IMPORTANT: Press the die head with dies
against the pipe firmly, BEFORE switching on the
machine.
6. After the thread is completed, the nipple can be
easily removed by hand.
Notes:
A. The pipe end which will be put on the
Nipplemax should be reamed to remove all I.D.
burrs.
B. The nipple should be put completely on the
Nipplemax.
C. Jaws slots and grooves should be kept clean.
D. Do not start machine until dies contact the
nipple, to avoid slipping.

Part No.

Description

00089
00190
00191
00192
00193
00194
00195
00199

Nipple Max Kit, "2", with Extension Bar

" Chuck
" Chuck
1" Chuck
1" Chuck
1" Chuck
2" Chuck
Shank, for Nipple Max Chucks

How to Replace Jaws in Nipplemax:

(see close-up view)
1. Pull down sleeve.
2. Remove retainer (b) from body with a screwdriver.
Dont distort wire.
3. Pull up sleeve to remove it from body.
4. Remove jaws from inside of sleeve and remove
ring to clean slots.
5. Clean jaws, grooves and slots.
6. Put in new jaws.
7. Put sleeve with jaws on body. If it was necessary
to remove ring (a) to clean slots, put ring (a) on
body.
Pull-down Sleeve
Body

Sleeve

Slot in Body
Groove
in Body

Push Rod
& Spring

Ring (A)

Phone 800-545-7698 FAX 815-397-6174

Jaw

Retainer (B)

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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

15

Making-On Pipe Fittings and Valves

Breakdown Pipe Fittings and Valves

The 22A may be used to assemble pipe fittings and

valves onto the threaded end of a pipe, using a
heavy-duty 18 pipe wrench.

The 22A may be used to break loose pipe fittings and

valves on the end of pipe.

WARNING
Using wrenches larger than 18 could damage
machine base.

1. Retract carriage to farthest position away from

front chuck.
2. Insert pipe into chuck and position the end of the
pipe to be assembled close to the front jaws.

18 Heavy-duty
Pipe Wrench

Note: Breakdown feature not included on 22As with

three-phase motors.

CAUTION
Operate in right-hand threading direction only.

1. Insert pipe through rear chuck and position fitting

near jaws.
2. Put T.O.R. switch in THREAD position, and chuck pipe.
3. Return T.O.R. switch to OFF position.
4. Slide extension bar out.
5. Place 18" pipe wrench under fitting and tighten
pipe wrench jaws.
6. Rest handle portion of pipe wrench on extension
bar (Fig. 18).
7. Put T.O.R. switch in THREAD position.
8. When fitting is removed, put T.O.R. in OFF position.

Figure 17
Making-on

3.
4.
5.
6.

Move T.O.R. switch to THREAD, and chuck pipe.

Return T.O.R. switch to OFF.
Hand-tighten fitting on the end of the pipe.
Place 18" pipe wrench under fitting and tighten
pipe wrench jaws.
7. Rest handle portion of pipe wrench on the
make-on bar (see Fig. 17).

WARNING
Make-on in right threading direction only.

Figure 18
Breakdown

Using a Universal Shaft

WARNING

8. Put T.O.R. switch in THREAD position.

9. When desired length is reached, turn T.O.R. switch
to RELEASE.
10. Remove pipe wrench and pipe with fitting.

Phone 800-545-7698 FAX 815-397-6174

Using a universal drive shaft on the 22A is not

recommended. See 141 Geared Threader Kit.

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16

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Oil Spout Assembly (R04200156R)

1

By removing the 8" pipe plug in the back of the

carriage die head pin, the oil spout assembly may be
easily mounted to provide additional oiling during
reaming and cutting operations.

Baffle Plate (#1984)

For elimination of oil spillage while transporting the
22A, the baffle plate fits in oil sump under chip tray to
contain threading oil.

Figure 21
Oil Sump Baffle Plate

Figure 19
Oil Spout Assembly

Machine Cover (#1985)

The form-fitting cover slips easily onto the 22A and
snaps together to protect machine from dust, rain and
snow.

Figure 24
Machine Cover

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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Maintenance Instructions

17

Carriage Rails and Gear

Keep clean and lubricate frequently with machine oil.

WARNING

Ring Gear

Always unplug power cord before servicing

machine.
Note: If any maintenance is required other than that
listed below, take machine to an authorized
COLLINS Warranty Repair Center or return to factory.

Remove spindle cover and check ring gear every

six months to see if additional Fil-Mo-Plate spray
lubricant needs to be applied.

Motor

Note: For first 10 days of operation, lubricate the

spindle bearing every 4 hours with SAE 30
lubricating oil.

Check motor brushes for wear every six months.

If motor lacks power due to a dirty commutator,
use a commutator cleaner stick or fine emery cloth.
Lubrication is not required as all motors have sealed
ball bearings.

After the first 10 days, refill oil cups with SAE 30 every
8 hours of operation.

Gear Case

Threading Oil Maintenance

It is permanently lubricated and requires no

maintenance.

Note: For clean threads and long die life, always use
COLLINS threading oil.

Brake Band

Oil Cups

Change threading oil every 40 hours of use or when

threading oil has become contaminated or dirty.
1. To drain oil, position a container under drain plug
and remove plug.
2. When oil has drained out, use a rag to clean oil
sump of chips and sediment.
3. Remove all debris around oil filter.
4. Replace drain plug and pour 1 gallon of COLLINS
oil into oil sump.

Oil Pressure Adjustment

To increase or decrease oil flow through die head:
1. Loosen locking nut.
2. To increase pressure, turn set screw clockwise.
3. To decrease pressure, turn set screw counterclockwise.
4. After adjustment, tighten locking nut.

If slippage of stock should occur after wire brushing

jaws, then:
1. Stop machine.
2. Remove spindle cover.
3. Tighten brake adjustment bolt.
4. Start machine.
5. Turn switch OFF and spindle should coast one
revolution. If not, repeat Steps 3, 4 and 5.
6. Replace spindle cover.
When threading cast iron pipe, the brake band must
be adjusted properly to prevent the pipe from slipping
in the jaws. Keep the jaws clean.
Brake Band
Wrench

Oil Pump

Figure 25
Oil Pressure
Adjustment

Locking
Nut
Set
Screw

Figure 26
Brake Band Adjustment
Phone 800-545-7698 FAX 815-397-6174

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18

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Jaws

Retaining
Ring

Keep clean with wire brush to avoid slippage.

To replace jaws:
1. Unplug machine.
2. Remove spindle cover.
3. Remove jaw retaining rings and slide jaws off
shaft.

Jaw
Key

Note: If machine has been used for only right-hand

threading, reverse jaws and remount on jaw
shafts so that the unused side faces spindle
opening.
4. Inspect jaw shaft keys for wear.
5. Install replacement jaws so that single row jaws
are opposite each other and doubles are opposite
each other. Also alternate single and double jaws
between front and rear chucks (see Fig. 28).

Jaw
Shaft
Figure 27
Jaw Replacement

Double Row
Jaws

Single Row
Jaws
Spindle

(Front)

(Rear)

SINGLE JAWS
No. 12182

DOUBLE JAWS
No. 12181

Figure 28
Jaw Positioning

Dies
Keep sharp and free of chips at all times. Sharpening
service is provided at the factory for a nominal charge.
As all sets of dies are matched, send in complete set
for sharpening.

Phone 800-545-7698 FAX 815-397-6174

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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

19

Maintenance Record
Machine Serial No.: _________________________

Date of Purchase ________________________

Machine Manufacture Date: _________________

Purchased from:_ ________________________

Date of Last Threading Oil Change:

__________________ ____________________
__________________ ____________________
__________________ ____________________
__________________ ____________________
__________________ ____________________

_ __________________
_ __________________
_ __________________
_ __________________
_ __________________

___________________
___________________
___________________
___________________
___________________

Date of Last Motor Brush Check:

__________________ ____________________
__________________ ____________________
__________________ ____________________
__________________ ____________________
__________________ ____________________

_ __________________
_ __________________
_ __________________
_ __________________
_ __________________

___________________
___________________
___________________
___________________
___________________

Other Service
Action

Date

For questions or service issues, please contact our customer service team at 1-800-545-7698.
Phone 800-545-7698 FAX 815-397-6174

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20

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Standard 22A Main Assembly

2,3,4
4

9
2

8
1

28

13

16

29

27
26

24

15
14
30

10

25
18
23

31

32
33

A
22

21

19

17 16

34

15
14

20

35

13

36 37
B 43
39
47

74
75

48
50

76

47

48

50

51
52

73
71
70
69

53
54
68

67

B
65

55
66
63
64

62
59
60
61

Phone 800-545-7698 FAX 815-397-6174

58
56
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

21

Standard 22A Main Assembly

COLLINS CLASSIC

I tem Part No.

Description
Qty
5
1 R04201142R Screw, cap, soc self-lock, G-104-S, "20 x 8".... 4
2 R04201619R Cup, lubricating oil, 12172.................................... 2
3 R04201080R Washer, lock, int., CB-110-A, tooth, 516"................ 2
4 R04201620R Extension, oil cup, 12173...................................... 2
5 R04201311R Cover, spindle, 1243-1, 1ph, 22A........................... 1
8 R04200159R Cutter assy, wheel type, 13370, 18" - 2".............. 1
(see detailed assembly)
9

Die head assemblies . ........................................... 1
(various types; see detailed assemblies)
10 R04200160R Assembly, cone reamer, 12127 . ........................... 1
(see detailed assembly)
13 R04201293R Ring, retaining, 1212, 22A spindle........................ 2
14 R04201074R Lock washer, helic. sprg, C-113-HC, " H-C......... 4
15 R04201133R Screw, cap, soc hd, F-511, "13 x 2".............. 4
16 R04201605R Wick, oil reservoir, 12006-3, 1"............................. 2
17
01226
Spindle block, front, 22A....................................... 1
18

Carriage assemblies (various types; ..................... 1
see detailed assemblies)
19 R04201375R Sleeve, oil line, 22A, 1564...................................... 1
(see sub-assembly A)
20 R04202245R Ball bearing, 6203 2NSE, -NVC3, 1018-1.............. 1
21 R04201377R Clamp, hose, oil line, sleeve 1568 ........................ 1
(see sub-assembly A)
22 R04201618R Nipple, 18"x1", 12145 ....................................... 1
(see sub-assembly A)
23 R04201374R Oil line telesc., 1562, 22A .................................... 1
(see sub-assembly A)
24 R04201403R Spindle assembly, std, 2090.................................. 1
25 R04201754R Brake band sub assy, 22A/SM2000, 12603.......... 2
26 R04201088R Washer, flat, DA-103-W, wide 516"........................ 1
27 R04201316R Screw, cap, hex, 1258, 22A brake band................. 1
28 R04201222R Screw, self-tap, dltd, pan #10-24 x ", NF-503-F... 2
29 R04201312R Shield, motor, 1244, 22A....................................... 1
30
01225
Spindle block, rear, 22A......................................... 1
31 R04201315R Washer, spring seat, .328DX1.125DX.062, 1255.....2
32 R04201314R Spring, 22A brake band, 1254, friction band......... 1
33 R04201035R Nut, hex, 516"18, B-102............................... 1
34 R04201318R Motor & gearcase assy, 1300, 115V, 1ph, 22A . .. 1
(see detailed assemblies)
R04201319R Motor & gearcase assy, 1300-1, 230V, 1ph, 22A
35 R04201121R Screw, cap, soc hd, F-206, 516"18 x 1"................. 2

I tem Part No.

Description
Qty
5
36 R04201071R Lock washer, helical, C-110-M, spring, 16"........... 2
37 R04201088R Washer, flat, DA-103-W, wide, 516"........................ 2
39 R04201651R Oil pump assy, std, 12276.................................... 1
43 R04201297R Switch assy, 1ph, 22A, 1221 . .............................. 1
(see sub-assembly B)
47 R04201116R Screw, cap, soc hd, F-108, "20 x 1" ............. 2
48 R04201068R Lock washer, helic. spring, C-109-HC, " H-C...... 2
50 R04201101R Screw, cap, soc. flat hd, E-105, "20 x " . ..... 6
51 R04201218R Screw, self-tap, sltd, "20 x ", NE-702-F ....... 1
52
01229-R
Rail, base, rear, 22A............................................... 1
53 R04201257R Pin, spring, U-711, 316" x 1".................................. 1
54 R04201382R Gear, spur, 12T, 1623, 22A carriage....................... 1
55 R04201300R Tray, chip, 1227...................................................... 1
56 R04200155R Plate, oil sump baffle, 01984 (accessory) ............. 1
58 R04201405R Collar, carriage feed, 2122, rod, 22A..................... 1
59 R04201309R Feed shaft, 22A carriage, 1238, feed..................... 1
60 R04201246R Spring pin, " x 1", replace P-9061A pin.......... 1
61 R04201287R Handle, operating, 1111, carriage & cutter........... 1
62
01229-F
Rail, base front, 22A.............................................. 1
63 R04201402R Make-on bar, 22A, 2061........................................ 1
64 R04201284R Plug, pipe, 38" NPT, 1020 base drain..................... 1
65 R04200161R Foot switch & cord, 115V, 13840 1ph US.............. 1
66 R04201211R Screw, mach., sltd, L-1100, rhd, "20 x "....... 2
67 R04201069R Lock washer, helical, C-109-M, spring, "............ 2
68 R04201334R Resistor assy, 115V, 1345-1, 1ph, 22A.................. 1
R04201335R Resistor assy, 230V, 1346-1, 1ph, 22A
69 R04201101R Screw, cap, soc flat hd, E-105, "20 x " . ....... 2
70 R04203226R Lock washer, ext. tooth, CD-109-A, csunk, "..... 2
71 R04203205R Locknut, electrc, SM4000, 8769............................ 1
73 R04201260R Pin, spring, U-918, " x 1"................................ 1
74 R04201286R Bar assy, breakdown, 1030, 22A.......................... 1
75 R04201343R Bushing, strain relief, 1376.................................... 1
76 R04201310R Base, 1ph, 22A, 1241............................................. 1

A R04215050R
B
12039
R04212038R

Sub-Assemblies

Pump and oil line assembly, std, 22A

Contrlr & resistor assy, 115V, 1ph 22A
12038 Operating switch & resistor assy, 230V

Note: Telescopic Oil Line Kit #15040R replaces Previous Oil Line Kit #01557-1 & Valve #01540 starting with
Serial No. #4225 (Aug. 1997).

Supermatic 2000-22A

In addition to the parts listed above, the Supermatic 2000-22A Machines contain the following items:
1. A Central Lubricating System with Oil Reservoir
2. A System-On Light
3. Hour Meter

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22

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Right and Left 22A Main Assembly

2,3,4

9
2
8
1
13

28

16

29

27
26

25

10
24

15
14

18

30

23

31

32
33

A
22

21

34

19

17 16

15
14

20

35

36 37

B 43
44
42

C
40

45

41

39

46
47

74
75

13

48

C
49

76

50

47
48

50
51

73

52

72
71
70

53
54

69

68
B

67

65

55
66
63
64

62
59
60
61

Phone 800-545-7698 FAX 815-397-6174

58
56
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ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

23

Right and Left 22A Main Assembly

COLLINS CLASSIC

Item Part No.

Description

Qty

1 R04201142R Screw, cap, soc self-lock, G-104-S, "20 x 8"........4

2 R04201619R Cup, lubricating oil, 12172...................................... 2
3 R04201080R Washer, locking, int., CB-110-A, tooth, 516"............ 2
4 R04201620R Extension, oil cup, 12173........................................ 2
5 R04201311R Cover, spindle, 1243-1, 1ph, 22A............................ 1
8 R04200159R Cutter assy, wheel-type, 13370, 18" - 2"................ 1
(see detailed assembly)
9

Die head assemblies (various types and sizes; ...... 1
see detailed assemblies)
10 R04200160R Assembly, cone reamer, 12127............................... 1
(see detailed assembly)
13 R04201293R Ring, retaining, 1212, 22A spindle.......................... 2
14 R04201074R Lock, washer, helic. sprg, C-113-HC, " H-C.......... 4
15 R04201133R Screw, cap, soc head, F-511, 13 x 2".............. 4
16 R04201605R Wick, oil reservoir, 12006-3, 1".............................. 2
17
01226
Spindle block, front, 22A......................................... 1
18

Carriage assemblies (various types;........................ 1
see detailed assemblies)
19 R04201375R Sleeve, oil line, 22A, 1564....................................... 1
(see sub-assembly A)
20 R04202245R Ball bearing, 6203 2NSE, -NVC3, 1018-1............... 1
21 R04201377R Clamp, hose, oil line, sleeve, 1568.......................... 1
(see sub-assembly A)
22 R04201618R Nipple, 18" x 1", 12145........................................ 1
(see sub-assembly A)
23 R04201374R Oil line, telesc., 1562, 22A (see sub-assy A)........ 1
24 R04201404R Spindle assembly, R&L 22A 2100........................... 1
25 R04201754R Brake band sub assy, 22A/SM2000, 12603................ 2
26 R04201088R Washer, flat, DA-103-W, wide 516".......................... 1
27 R04201316R Screw, cap, hex, 1258, 22A brake band.................. 1
28 R04201222R Screw, self-tap, dltd, pan #1024 x , NF-503-F...... 2
29 R04201312R Shield, motor, 1244, 22A......................................... 1
30
01225
Spindle block, rear, 22A.......................................... 1
31 R04201315R Washer, spring seat, .328Dx1.125Dx.062, 1255..... 2
32 R04201314R Spring, 22A brake band, 1254, friction band.......... 1
33 R04201035R Nut, hex, 516"18, B-102......................................... 1
34 R04201318R Motor & gearcase assy, 1300, 115V, 1ph, 22A........... 1
(see detailed assemblies)
R04201319R Motor & gearcase assy, 1300-1, 230V, 1ph, 22A
(see detailed assemblies)
35 R04201121R Screw, cap, soc hd, F-206, 516"18 x 1".................. 2
36 R04201071R Lock washer, helical, C-110-M, spring, 516"............. 2
37 R04201088R Washer, flat, DA-103-W, wide 516".......................... 2
39 R04201652R Oil pump assy, R&L, 12277....................................... 1
40
(see Optional Accessories)
41 R04201903R Switch, directional, 13340...................................... 1
42 R04201313R Cover, rockerswitch, R&L, 1246, 22A...................... 1
43 R04201297R Switch assembly, 1ph, 22A, 1221........................... 1
(see sub-assembly B)
44

(see Optional Accessories)
45

(see Optional Accessories)
46

(see Optional Accessories)
5

Item Part No.

Description

Qty

47 R04201116R Screw, cap, soc hd, F-108, "20 x 1"................ 2

48 R04201068R Lock washer, helic. sprg, C-109-HC, " H-C........... 2
49
(see Optional Accessories)
50 R04201101R Screw, cap, soc flat hd, E-105, "20 x "........... 6
51 R04201218R Screw, self-tap, sltd, "20 x ", NE-702-F.......... 1
52
01229-R
Rail, Base Rear, 22A................................................ 1
53 R04201257R Pin, spring, U-711, 316" x 1".................................... 1
54 R04201382R Gear spur, 12T, 1623, 22A carriage......................... 1
55 R04201300R Tray, chip, 22A, 1227............................................... 1
56 R04200155R Plate, oil sump baffle, 01984 (accessory)............... 1
58 R04201405R Collar, carriage feed, 2122, rod, 22A...................... 1
59 R04201309R Feed shaft, 22A carriage, 1238, feed...................... 1
60 R04201246R Spring pin, " x 1", replace P-9061A pin........... 1
61 R04201287R Handle, operating, 1111, carriage & cutter............. 1
62
01229-F
Rail, base front, 22A............................................... 1
63 R04201402R Make-on bar, 22A, 2061......................................... 1
64 R04201284R Plug, pipe, 38" NPT, 1020 base drain . ................... 1
65 R04200161R Foot switch & cord, 115V, 13840, 1ph US............... 1

13839
Switch and cord assembly, foot, 230V.................... 1
66 R04201211R Screw, machine, sltd, L-1100, rhd, "20 x ".... 2
67 R04201069R Lock washer, helical, C-109-M, spring, ............. 2
68 R04201334R Resistor assembly, 115V, 1345-1, 1ph, 22A............ 1
R04201335R Resistor assembly, 230V, 1346-1, 1ph, 22A
69 R04201101R Screw, cap, soc flat hd, E-105, "20 x ".......... 2
70 R04203226R Lock washer, ext. tooth, CD-109-A, csunk "....... 2
71 R04203205R Locknut, electrc, SM4000, 8769.............................. 1
72
M-707
Screw, directional sw. att., #632 x ................... 2
oval head machine
73 R04201260R Pin, spring, U-918, " x 1" ................................ 1
74 R04201286R Bar assy, breakdown, 1030, 22A............................ 1
75 R04201343R Bushing, strain relief, 1376..................................... 1
76 R04201310R Base, 1ph, 22A, 1241.............................................. 1
A R04215050R
B
12039

R04212038R
C
14154

Sub-Assemblies

Pump & oil line assembly, std, 22A

Contrlr & res assembly, 115V, 1ph 22A
12038 Operating switch & resistor assy, 230V
Filter assembly, radio interference suppression
per MIL-STD-826. See Optional Accessories,
items #40, #44, #45, and #49 listed below.

Optional Accessories
Not Included in #14037 or #13792

40
44
45
46
49

FA-7457
1339
B-132
CB-107
K-908

Filter, RF interference................................................... 2
Enclosure, interference filter........................................ 1
Nut, enclosure att., #10-24 hex................................... 2
Washer, lock, enclosure att., #10................................. 2
Screw, enclosure att..................................................... 1

Note: Telescopic Oil Line Kit #15040R replaces Previous Oil Line Kit #01557-1 & Valve #01540 starting with
Serial No. #4225 (Aug. 1997).

Supermatic 2000-22A

In addition to the parts listed above, the Supermatic 2000-22A Machines contain the following items:
1. A Central Lubricating System with Oil Reservoir
2. A System-On Light
3. Hour Meter

Phone 800-545-7698 FAX 815-397-6174

www.rothenberger-usa.com

24

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Standard 22A Spindle Assembly #R04201403R

7

6
3

11

10
9

I tem Part No.

1 R04201275R
2 R04201624R
3 R04201269R
4 R04201295R
5 R04201293R
6 R04201294R

Description
Qty
Retaining ring, ext., .042x.635 ID Y-5100-68......... 8
Jaw, chuck, dbl R&L, 12181, 22A........................... 4
W-807 Key, Woodruff, "x 78" 1218, 22A............. 4
Jaw shaft, 1214, std, 22A ..................................... 4
Retaining ring, 1212, 22A spindle ........................ 2
Spacer, jaw lever, 1213-4, 22A spindle.................. 4

Item
7
8
9
10
11

Part No.
R04201302R
R04201296R
R04202274R
R04201270R
R04201625R
R04201623R

Description
Qty
Lever & pin assembly, jaw, 1230 std, 22A.............. 4
Gear, spindle, std 22A, 1216.................................. 1
Spindle, 22A, 1211................................................. 1
W-808 Key, Woodruff, "x 1", 1217, 22A............. 8
Jaw, chuck, sgl, R&L, 12182, 22A........................... 4
Jaws, set of 8, 12180, 22A

Right and Left 22A Spindle Assembly #R04201403R

7

6
3
1

12

10
11

I tem Part No.

1 R04201275R
2 R04201624R
3 R04201269R
4 R04201306R
5 R04201293R
6 R04201303R
7 R04201294R

Description
Qty
Retaining ring ext., .042x.635 ID Y-5100-68.......... 8
Jaw, chuck, dbl R&L, 12181, 22A........................... 4
W-807 Key, Woodruff, "x 78", 1218, 22A............ 4
Jaw shaft, R&L, 22A............................................... 4
Retaining ring, 1212, 22A spindle......................... 2
Lever & pin assy, jaw 1230-1, right/left, 22A........ 4
Spacer, jaw lever, 1213-4, 22A, spindle.................. 4

Phone 800-545-7698 FAX 815-397-6174

I tem Part No.

8 R04201307R
9 R04201308R
10 R04201270R
11 R04202274R
12 R04201625R
R04201623R

Description
Qty
Lever link, jaw, R&L, 1236, 22A............................. 4
Gear, spindle, R&L, 1237-1, 22A spindle................ 1
W-808 Key, Woodruff, "x 1", 1217, 22A.............. 8
Spindle, 22A, 1211................................................. 1
Jaw, chuck, sgl, R&L, 12182, 22A........................... 4
Jaws, set of 8, 12180, 22A
www.rothenberger-usa.com

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

25

Pump and Oil Line Assemblies

Standard #R04215050R & R&L #R04202058R
6
7
8

9
10
1

13

2
3

25

14
5

11

13

12
24
15

16

19

23
17

20
18

Note: Telescopic Oil Line Kit #15040R replaces Previous Oil Line Kit #01557-1 & Valve #01540 starting with
Serial No. #4225 (Aug. 1997).
Item Part No.

Description

A
1
2
3
4
5

6
7
8
9
10
11
12

Oil line assembly, telescopic, 22A

Drive shaft, 12199................................................. 1
Pin, dowel, 18" x 58", O103.................................... 1
Pin, spring, U-711, 316" x ".................................. 2
Pin, spring, U-711, 316" x 1"................................... 2
Housing, oil pump std., 12196............................... 1
Housing, oil pump std., 12197............................... 1
Screw, button head, #832 x 58", long.................. 1
Clamp, hose, plastic, 58"........................................ 1
Oil line, telescopic, 1562, 22A................................ 1
Seal, bushing, oil line, 22A..................................... 1
Seal, O-ring, 12458................................................ 1
Tee, pipe, MP 18 x FP 18 x FP 18 .............................. 1
Valve assembly, press. relief, SM300/22A.............. 1

R04215040R
R04201631R
R04201225R
R04201256R
R04201257R
R04201628R
R04201629R
R04201223R
15031
R04201374R
18051
R04201694R
22086
R04215030R

Phone 800-545-7698 FAX 815-397-6174

Qty

Item Part No.

13
14
15
16

17
18
19
20
21
22
23
24
25

R04205134R
20351
R04201658R
12318
R04201630R
R04201118R
R04201223R
R04201460R
R04201370R
R04201650R
R04201651R
R04201241R
12272
R04201971R

Description

Qty

Connector, tube, 22085.......................................... 2

Tubing, plastic, clear, 0.312D x 0.062W............... 3"
Geroter assembly, std, 12293................................ 1
Cover, oil pump housing, std 22A.......................... 1
Cover, oil pump R&L, 12198.................................. 1
Screw, cap, soc self-lock, F-112-S, "20 x 2".....1
Screw, self-tap, sltd, PH #8-32 x 58, NG-405-D...... 1
Elbow, strainer, slve, nut, 04058, incl. sleeve & nut.... 1
Strainer assy, oil pump, 1550-1, 22A.................... 1
Plunger, friction, pump, 12275............................... 1
Oil pump assy, std, 12276..................................... 1
Pin, grvd, 18" x 38", P-502-B.................................. 1
Ring, eccentric, R&L, 22A oil pump ...................... 1
Spacer, mounting, oil pump, 13455....................... 1
www.rothenberger-usa.com

26

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Snap-O-Matic Die Head Assemblies 18" 2"

Item

Dual Snap-O-Matic Die Heads: 18", 14" & 38"; 12" & 34"; 1" & 114"; 112" & 2"
Quad Snap-O-Matic Die Head: 1" 2"
Part No.

Description

1 R04201065R
Lock washer, helic, sprg, C-107-HC, #10 H-C

R04201108R
Screw, cap, soc hd, F-053, #1024 x 34"
2 R04201361R
Retainer, scroll, 1433, plate, 1 - 2" die hd

R04201399R
Retainer scroll, 1673, plate, 18" - 34"
3 R04201383R
Plate, scroll, SOM, 1632, 1" - 2"

R04201391R
Plate, scroll, SOM, 1642, 18" - 34"
4 R04201384R
Lever, operating, 1633, SOM die head
5 R04201231R
Pin, dowel, 516" x 1", O-406
6
Selector Plate:

R04201385R 1634-1, 1", 1" NPT

R04201386R 1635-1, 1" NPT

R04201387R 1635-2, 1" NPT

R04201388R 1636-1, 1" NPT

R04201389R 1636-2, 2" NPT

R04201392R 1644-1, " NPT

R04201393R 1644-2, 34" NPT/BSPT

R04201394R 1645, " - 38" NPT/BSPT

R04201395R 1646, 18" NPT/BSPT
7 R04201142R
Screw, cap, soc self-lock, G-104-S, "20 x 58"
8 R04201115R
Screw, cap soc hd, F-107, 20 x 1"
9 R04201861R
Spacer, scroll plt stop, 13113
10 01631
Housing, threading, head SOM, 1" - 2"

01641
Housing, threading, head SOM, 18" - 34"
11 R04201359R
Pin, die head, 1431-1
12
Dies, set of 4, specify size and type (see Die Tables)
13 R04201922R
Ball, bearing, 516" dia., 13385
14 R04201636R
Spring compression die, 12220 head
15 R04201617R
Plug, expans, .375 dia., 12135

1
2

8
9
10

15
14
13
11
12

Uniquad Die Head Assembly 18" 2"

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part No.
R04201361R
R04201360R
R04201363R
R04201232R
R04201240R
R04201411R
R04201410R
R04201095R
R04201362R

R04201358R
R04201359R
R04201108R
R04201922R
R04201636R
R04201617R

Description
Retainer scroll, 1433, plate, 1 - 2" die head
Plate, scroll, Uniquad, 1432 die head
Lever, operating, Uniquad dhd, 1437 die head
Pin, dowel, 516" x 1", O-407
Pin, dowel, " x 118", O-702
Lever, operating, link, 2183, Uniquad die head
Screw, link pivot, 2182, Uniquad die head
Washer, flat, DA-204-N, narrow 38"
Lever, locking unique, 1436, scroll plate
Dies, set of 4, specify size and type (see Die Tables)
Housing, die head, Uniquad, 1431, 18" - 2" NPT
Pin, die head, 1431-1
Screw, cap, soc head, F-053, #1024 x 34"
Ball, bearing, 516" dia., 13385
Spring compression die, 12220 head
Plug, expans, .375 dia., 12135

Phone 800-545-7698 FAX 815-397-6174

16
14

13

15

12
11

10

www.rothenberger-usa.com

27

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Automatic Die Head Assemblies 12" 2"

Original Versions through Dec. 1994
#12775 (NPT), #12774 (BSP)
3
1

6
7

10
11
19
8

12
9

16 17

35

13

34

20

18

33

14

15
21

32
23

22
24
25
26

31
30

Item Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Screw, cap, soc head, F-053, #10-24 x 4".............. 4

Lock washer, helic. sprg, C-107-HC, #10 H-C.......... 4
Screw, cap, soc hd, F-1003, " - 28 x "............... 4
Lock washer, helic. sprg, C-109-HC, " H-C........... 4
Washer, size selector, auto diehead, 12697............ 4
Scroll plate, 12695.................................................. 1
Size selector, adjust., 12694.................................... 4
Pin, selector, 12667................................................. 1
Spring, compression, select, 12669 pin ................. 1
Knob, 1316" dia., reid #R6, 12665 .......................... 1
Rod, operating lever, 12666.................................... 1
Lever, operating handle, 12660............................... 1
Washer, at dieheads, 52500, 64350........................ 1
Pin, plunger release, 12664.................................... 1
Spring, compress, trigger, 12662............................. 1
Pin, dowel, grooved, 38" dia. x 134"L...................... 1
Pin, spring, U-915-S, " x 1"................................. 1
Spring, compress, plunger, 12673........................... 1
Plunger, die head open, 12674............................... 1

R04201108R
R04201065R
R04201136R
R04201068R
R04201781R
R04201780R
R04201779R
R04201765R
R04201767R
R04201763R
R04201764R
R04201760R
R04201230R
R04201762R
R04201761R
12566
R04201259R
R04201769R
R04201770R

Phone 800-545-7698 FAX 815-397-6174

Qty
3

29

28

27

Item Part No.

Description

20
21
22
23
24
25
26
27
28

29
30
31
32
33
34
35

Set of 4 dies, specify size & type (see Die Tables)

Plug, expans, .375 dia., 12135................................ 1
Spring, compression, die, 12220 head.................... 1
Ball bearing, 516" dia., 13385.................................. 1
Nut, hex, #10, 32, B-133......................................... 1
Set screw, hex cone, H-959-A, plt #1032 x 34"..... 1
Pin, shear (min. order 6), 13209............................. 4
Trigger, scroll plate, 12568 release.......................... 1
Gauge, thread length, NPT, 12693.......................... 1
Gauge, thread length, 12554, BSPP........................ 1
Screw, cap, soc but hd, G-062, #1032 x 38".......... 1
Pin, die head, 1431-1.............................................. 1
Housing, die head, 12561....................................... 1
Knob, selector pin, 12668 ...................................... 1
Pin, spring, U-407, 18" x "................................... 1
Link, operating lever, 12670 .................................. 1
Retainer, scroll plate, 13487.................................... 1
Key, soc head screw, S arm, 332"**NLA**.............. 1
Key, soc head screw, S arm, 316"............................. 1

R04201617R
R04201636R
R04201922R
R04201049R
R04201185R
R04201893R
R04201746R
R04201778R
R04212554R
R04201139R
R04201359R
R04201744R
R04201766R
R04201254R
R04201768R
R04201975R
01988-16
01988-3

Qty

www.rothenberger-usa.com

28

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Automatic Die Head Assemblies 12" - 2"

Improved US Versions, starting Jan. 1995
#00221 (NPT), #00621 (BSP)
4
3
1

5
6

7
9

10

12

20

11
13

23
14

15

21
24

22

16
25
26
27
28
29

17
18

19

30
35
36

Item Part No.

Description

Screw, cap, soc head, metric................................ 4

Lock washer, hi-collar, metric............................... 4
Retainer, scroll plate, 13487................................ 1
Screw, cap, soc head, metric ............................... 4
Lock washer, metric............................................. 4
Washer, size selector, auto diehead, 12697......... 4
Scroll plate, 12695............................................... 1
Selector, size........................................................ 4
Knob, operating lever, 12665 ............................. 1
Rod, operating lever, 12666................................ 1
Lever, operating, handle, 12660.......................... 1
Pin, selector, 12667............................................. 1
Spring, compress, select, 12669 pin.................... 1
Pin, dowel, 516" x 1", O-405................................ 1
Pin, plunger release, 12664................................. 1
Spring, compress, trigger, 12662......................... 1
Link, operating lever, 12670................................ 1
Pin, spring, U-407, 18" x "................................ 1
Knob, selector pin, 12668.................................... 1
Plunger, die head open, 12674............................ 1
Spring, compress, plunger, 12673........................ 1
Pin, spring, U-915-S, " x 1"............................... 1
Pin, dowel, grooved, 38" x 1"L ........................ 1
Dies, set of 4, specify size and type (see Die Tables)
Plug, expans, .375 dia., 12135............................ 1

1 M0508019F
2
M05HC
3 R04201975R
4 M0610013F
5
M06MC
6 R04201781R
7 R04201780R
8
12772
9 R04201763R
10 R04201764R
11 R04201760R
12 R04201765R
13 R04201767R
14 R04201230R
15 R04201762R
16 R04201761R
17 R04201768R
18 R04201254R
19 R04201766R
20 R04201770R
21 R04201769R
22 R04201259R
23
12566
24
25 R04201617R

Phone 800-545-7698 FAX 815-397-6174

Qty

34

33

32

31

Item Part No.

Description

26
27
28
29
30
31
32
33
34
35
36

Spring, compression, die head, 12220................. 1

Ball, bearing, 516" dia., 13385............................. 1
Nut, hex jam, metric............................................ 1
Screw, cap, soc head, metric................................ 1
Pin, shear, 13209 (min. order 6).......................... 4
Trigger, scroll plt rel, auto dhd, metric................. 1
Gauge, thread length NPT, 12693....................... 1
Screw, cap, button head, metric.......................... 1
Housing, die head, 12561.................................... 1
Nut, hex jam, metric............................................ 1
Short arm, hex key, 3mm (not shown) ............... 1
Short arm, hex key, 4mm (not shown)................. 1
Short arm, hex key, 5mm (not shown)................. 1
Bolt, hex head, metric (shown) .......................... 1

R04201636R
R04201922R
M0508027B
M0508020F
R04201893R
12569
R04201778R
M0508012G
R04201744R
M1015050B
M01988-3
M01988-4
M01988-5
M1015044A

Qty

Threading Dies (order by size and type if not listed)

00315
00316
00027
00028

BSPT, " & "

BSPT, 1" - 2"
NPT, " & "
NPT, 1" - 2"

www.rothenberger-usa.com

29

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Cutter Assembly #R04200159R

Item Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Handle, operating, 1111, carriage & cutter............ 1

Spring pin, " x 1", replace P-9061A pin........... 1
Screw, cutter, 10073............................................... 1
Cutter body, 22A, 13771........................................ 1
Cutter wheel, 1128, 22A........................................ 1
Cutter rail, 22A, 13772........................................... 1
Screw, pivot roll & cutt, 1124 cutter....................... 1
Lock washer, ext. tooth, CD-109-A, csunk, "...... 2
Screw, cap, soc flat hd, E-105, "20 x "........... 2
Roller, 22A cutter, 10075........................................ 2
Screw, roller, 10074................................................ 2
Block, roller, 10072................................................. 1
Plug, wear, 10077................................................... 1
Screw, shoulder, hex, soc, 58"11x.75, I-502-S ..... 1

R04201287R
R04201246R
R04201598R
R04202035R
R04200157R
R04202036R
R04201289R
R04203226R
R04201101R
R04201600R
R04201599R
R04201597R
R04201602R
R04201191R

Qty

14

4
7

Note: This assembly replaces Part No. 2140 Assembly.

5

3
2

8
9
10

11

13

12

22A Adjustable Cone Reamer Assembly #R04200160R

1
2

3
4

Item Part No.

Description

Reamer, cone, 5-blade, 13212, 57011...................... 1

Holder, cone reamer, 1657........................................ 1
Spacer, cone reamer, 2133, 2".................................. 1
Shoulder screw, hex soc, "x1", I-604-SL............ 1
Knob, cone reamer, 1652.......................................... 1
Pin, grooved, P-707-A, 316" x 1" .......................... 1

1
2
3
4
5
6

R04201894R
R04201398R
R04201408R
R04201190R
R04201396R
R04201243R

Qty

Phone 800-545-7698 FAX 815-397-6174

www.rothenberger-usa.com

30

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Standard 22A
Carriage Assembly
R04201406R

Right and Left 22A

Carriage Assembly
R04201608R

Item Part No.

Description

1
2
3
4
5
6
7
8
9

Pin, die head, rest...................................................... 2

Pin, die head holding, 2132, 22A carriage ............... 1
Plug, pipe, 18", 13140................................................ 1
Carriage, 22A............................................................. 1
Oil line, telesc, 1565, 38"............................................ 1
Not on standard assembly
Not on standard assembly
Clamp, loop, oillin 1558............................................. 1
Screw, self-tap, dltd, pan #1024 x ", NF-503-F..... 1

01572
R04201407R
R04201878R
1571
R04201376R


R04201373R
R04201222R

Qty

Item Part No.

Description

1
2
3
4
5
6
7
8
9

Pin, die head, head rest ............................................ 2

Pin, die head holding, 2132, 22A carriage ............... 1
Plug, pipe, 18", 13140................................................ 1
Carriage, 22A............................................................. 1
Oil line, telesc, 1565, 38"............................................ 1
Knob, switch handle, 12021...................................... 1
Pin, locking, LH die hd, 1233..................................... 1
Clamp, loop oillin, 1558............................................. 1
Screw, self-tap, dltd, pan #1024 x ", NF-503-F..... 1

01572
R04201407R
R04201878R
01571
R04201376R
R04201609R
R04202676R
R04201373R
R04201222R

Qty

2
3
4
1

8
7
6
5

Oil Spout Assembly

R042000156R

Item Part No.

Description

1 R04201526R
2 R04201527R
3 R04201649R
4
12169
5
4556

Spout, coolant, non-ctd, 04657, flexible, no-coat...... 1

Valve, coolant, spout, 04658...................................... 1
Elbow, 18" 90, 12270............................................... 1
Nipple, pipe, galv., 0.125x1.50 long........................... 1
Elbow, street, pipe, 18" x 18" x 90

4
5
Phone 800-545-7698 FAX 815-397-6174

www.rothenberger-usa.com

31

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

22A Grooving Head Assembly

R04200471R (34 - 12)
R04200470 (1 - 2)
20

22

16

13

27
24

17
12

25

18

14

19

16

23
27

29

14
5

28
11

8
4
7

10

Item Part No.

13

26

Item Part No.

Description

Qty

1 R04201632R Housing, groover, 1" - 2", 12210......................................1

2 R04201383R Plate, scroll, SOM, 1632, 1" - 2"......................................1
3 R04201361R Retainer, scroll, 1433, plate, 1" - 2" die head..................1
4 R04201635R Bearing block, 12217.......................................................1
5 R04201612R Screw, feed, grooving, 12095 tool...................................1
6 R04201633R Handle, feed screw, 12215...............................................1
7 R04201614R Indicator, blank, 12097, for 13059, 13060, 13061..........1
8 R04201613R Bearing, thrust, 12096.....................................................1
9 R04201242R Pin, grooved, P-706-A, 316" x 1", low CS.........................1
10 R04201150R Set screw, hex cone, H-103-A, "20 x 516"...................1
11 R04201359R Pin, die head, 1431-1.......................................................1
12 R04201861R Spacer, scroll plt stop, 13113...........................................1
13 R13121115R Screw, cap, soc hd, F-107, "20 x 1"............................5
14 R04201385R Plate, selector, 1634-1, 1", 1" NPT............................1
R04201389R Plate, selector, 1636-2, 2" NPT
15 R04201142R Screw, cap, soc self-lock, G-104-S, "20 x 58"
16
G-104
Screw, selector plate att.,.................................................4
"-20 x 58" button head cap
17 R04201617R Plug, expans., .375 dia., 12135........................................1

Phone 800-545-7698 FAX 815-397-6174

18
19
20
22
23
24
25
26
27
28
29

Description

Qty

R04201636R Spring, compression, die, 12220 head.............................1

R04201922R Ball, bearing, 516" dia, 13385...........................................1
R04201384R Lever, operating, 1633, SOM die head.............................1
R04201231R Pin, dowel, 516" x 1" , O-406........................................1
R04201634R Tube, oil dispensing, 12216.............................................1
R04201108R Screw, cap, soc hd, F-053, #1024"x "........................1
R04201065R Lock washer, helic. sprg, C-107-HC, #10 H-C...................4
R04201068R Lock washer, helic. sprg, C-109-HC, " H-C....................4
R04201082R Washer, locking, ext., CC-109-A, tooth "......................4
(see Optional Accessories below)
R04200488R Die set, ctrg, grv/bev, 02760, 1" - 2" set 3......................1
R04200489R Die set, ctrg, grv/bev, 12416, hd, " set 3

Optional Accessories (not included in #12200-2)

28 R04200477R Cutting tool, grooving, 12205, cut-off "- 2"

R04200478R Cutting tool, cut-only 12206, " - 2"

R04200479R Cutting tool, dbl bev, 12212, " - 2", 37.5
R04200480R Cutting tool, dbl bev, 12269, " - 2", 45*NLA*
R04201825R 12878 Cutting tool, 1" - 2", 1st step grooving
R04202034R 13767 Cutting tool, J bevel, 1" - 2"
R04213310R 13310 Tool bits, API, rmng/bev tool
R04213944R 13944 Tool bits, API, rmng/bev tool
R04200481R Cutting tool, saran, 12219, " - 2"*NLA*
R04201915R Cutting tool, dowlined pipe, 13361, 1" - 2"**NLA**

Grooving, tool, saran pipe, 1"- 2" *NLA* 12219

13361
Grooving tool, titan plastic-lined pipe,
1- 2 (sch. 40 max.)

www.rothenberger-usa.com

32

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

22A Motor and Gearbox Assembly

115V, 1, #R04201318R

230V, 1, #R4201319R
4

10

8
1

9
3
5

STD SPEED GEARBOX

24
01394 96 T. Gear
34
01395 22 T. Gear

6
7

LOW SPEED GEARBOX

25
01391 100 T. Gear
34
01388 18 T. Gear

11
12
13

HIGH SPEED GEARBOX

25
01397 90 T. Gear
34
01398 28 T. Gear

14
11
20

21

11

23

24

16

17

18

19

30
25
26
27

15

Item Part No.

Description

Qty

1 R04201033R Nut, hex, "20, B-101.......................................... 4

2 R04203209R Lock washer, helic. sprg, C-109-MP, ".................. 4
3 R04201341R Tie rod, motor, 22A, 1ph, 1361............................... 4
4 R04201336R End bell assy, less brsh, 1350 less brush/cap22A... 1
5 R04201337R Holder, brush, for 22A motor, 1ph, 1353................. 6
(included in item #4)
6 R04201339R Brush & spring assy, 1ph 1360-1, 22A . ................ 6
(115V and 230V)
7 R04201338R Cap, brush holder, 22A, motor, 1ph, 1355............... 6
8 01321
Stator, motor, 115V, 1ph, 22A & E-Z cutter............. 1
R04201320R Stator, motor, 230V, 1ph, 1311, 22A
9 R04201323R Housing, stator 1ph (115V & 230V), 22A............... 1
10 R04201321R Stator & housing assy, 1315, 230V, 1ph, 22A........ 1
R04201322R Stator & housing assy, 1320, 115V, 1ph, 22A ....... 1
11 R04202245R Ball bearing, 6203 2NSE, -NVC3, 1018-1............... 3
12 R04201326R Armature & fan assy, 1327, 230V, 1ph, 22A.......... 1
R04201327R Armature & fan assy, 1331, 115V, 1ph, 22A
13 R04201265R W-405 Key, Woodruff, 18"x 58".............................. 1
14 R04201331R Blade, armature fan................................................ 1
15 R04201325R Baffle, retainer, 1325 stator, 1ph, 22A.................... 4
16 R04201328R Spacer, slinger, 1332, 115/230V, 1ph, 22A.............. 2
17 R04201329R Spacer, armature, 1333, 115/230V, 1ph, 22A.......... 1
18 R04201332R Gear, helical, armature, 1336, 20T, 22A.................. 1
Phone 800-545-7698 FAX 815-397-6174

28
29

31
32
33
34
32

Item Part No.

Description

19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35

Nut, hex, 916"18, 1334, armature shaft, 22A........ 1

Baffle, stator, 1ph, 1323, 22A................................. 1
Plug, hole pistc, 22A, gear case 1383-1.................. 2
W-806, Key, Woodruff, " x "............................. 2
W-808, Key, Woodruff, " x 1", 1217, 22A............ 1
Gear, helical, 96T, 1ph, 1394, 22A........................... 1
Ball bearing, 6204D, 1392-2................................... 1
Gasket, gearcase housing, 13811........................... 1
Cover, gearcase, 1ph, 1382, 22A............................. 1
Screw, cap, soc. but. hdg-105, "20 x 34"........... 8
Shaft, output gear, 1384, motor, 1ph, 22A.............. 1
Housing, gearcase, 1ph, 1381, 22A........................ 1
1337 Bearing, 201 SFF, Nachi 6201-2NSE C3......... 1
Gear, helical, 60T, 1390........................................... 1
Gear shaft, helical, 22T, 1395, 1ph, 22A................ 1
Gear, spur, 15T, 1386, 22A output shaft ................. 1

R04201330R
R04201324R
R04201347R
R04201268R
R04201270R
R04201354R
R04201364R
R04201345R
R04201346R
R04201143R
R04201348R
R04201344R
R04201333R
R04201351R
R04201355R
R04201349R

35

Qty

www.rothenberger-usa.com

33

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Wiring Diagrams, STD & R&L 22A/SM2000

3-Phase, All Voltages (starting with Machine Serial No. 2100, March 1989)

DIRECTIONAL SWITCH

OPERATING SWITCH

Right and Left Machines Only

RELEASE
LEFT

OFF

RIGHT

OFF

MOTOR

THREAD
1
2

WHT
BLK

RED

L1

U1

WHT

WHT

L2

U2

11

W2

W1
BLK

L3

6
17

18

GRN

V1
V2

1
5

WHT
2

BLK

BLK

MACH.
BASE

20

Wiring Diagrams, End Bell

1-Phase, All Voltages

Black Lead
to Switch

Brush Connector Wire (two)

No. 16 Bare Copper - 812 long
Covered with Flexible Glass
Sleeving No. 11 - Four Pieces, 4 long

Soldered Connections

Motor Lead Wire

Belden - 32516 16 long
Black Lead to
Stator Assembly
Phone 800-545-7698 FAX 815-397-6174

www.rothenberger-usa.com

34

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Wiring Diagrams, STD 22A/SM2000/SM4000

115V / 230V Single Phase

BLUE

BLACK

MOTOR
YELLOW

RED
BLACK

OPTIONAL
HOUR METER

OPTIONAL SYSTEM-ON LIGHT

OPTIONAL LIMIT SWITCH

OPTIONAL RADIO
INTERFERENCE
FILTER

BLACK

BLACK
WHITE
PLUG

RESISTOR
19.3 OHM - 220V
4.8 OHM - 115V

GREEN
BLACK

MACH. BASE
RELEASE

OFF

THREAD

DRUM SWITCH

INTERNAL CONNECTION
OF DRUM SWITCH

NO
NC

ON - OFF

FOOT SWITCH

THREAD

Phone 800-545-7698 FAX 815-397-6174

RELEASE

www.rothenberger-usa.com

35

Phone 800-545-7698 FAX 815-397-6174

www.rothenberger-usa.com

Phone 800-545-7698 FAX 815-397-6174

www.rothenberger-usa.com

1 1/4

1
1

1 1/8

3/4
3/4

1/2
1/2

3/8

3/8

1/4
1/4

1/8

1/8

Pipe I.D.

1 5/8

1 1/2

1 3/8

1 1/4

7/8

3/4

5/8

9/16

1/2

7/16

3/8

5/16

1/4

Bolt & Tube

O.D.

NOMINAL SIZE

6
6.35
7
7.94
8
9
9.52
9.73
10
10.27
11
11.11
12
12.7
13.16
13.57
14
14.29
15
15.87
16
16.66
17
17.05
18
19.05
20
20.95
21.22
22
22.22
24
25
25.4
26
26.44
26.57
27
28
28.57
30
31.75
32
33
33.23
33.25
34.92
35
36
37
38
38.1
39
40
41.27
41.91

MM

INCH

.236
.250
.275
.312
.315
.354
.375
.383
.394
.404
.433
.437
.472
.500
.518
.534
.551
.562
.591
.625
.630
.656
.669
.671
.709
.75
.787
.825
.836
.866
.875
.945
.984
1.0
1.024
1.041
1.046
1.063
1.102
1.125
1.181
1.25
1.26
1.299
1.308
1.309
1.375
1.378
1.417
1.457
1.496
1.50
1.53
1.575
1.625
1.65

Major* Dia.
of Thread

Major Dia. of
Thread

DIMENSIONS

11.5

14

14

18

18

27

Pipe
Tapered
N.P.T.

11.5

14

14

18

18

27

Pipe Parallel
(Conduit)
N.P.S.

5.5

10

11

12

13

14

16

18

20

Bolt,
National
Course
U.N.C.

12

12

12

12

12

14

16

18

18

20

20

24

24

28

8 U.N.

12 U.N.

CONSTANT PITCH

12

THREADS PER INCH

Bolt,
National
Fine, U.N.F.
API Casing
Long
Thread
API Tubing
Non-Upset
Thread

API Tubing
Upset, Reg.
Thread

THREAD SIZES AND SPECIFICATIONS

U. S. STANDARD

11

11

14

14

19

19

28

Pipe,
Tapered
BSPT

11

11

14

14

19

19

28

14

16

16

16

10

11

12

12

14

16

18

20

10

11

12

14

16

16

18

20

26

Conduit Bolt, Whitworth Bolt, Fine

BSC (BEC)
BSW
BSF

THREADS PER INCH

Pipe,
Parallel
BSPP

BRITISH STANDARD

1.50

1.75

4.00

4.00

3.50

3.50

1.50

1.50

2.00

2.00

2.00
2.0 & 1.5

3.00

3.00

1.50

1.50

2.50
2.50

1.50

1.50

2.50

2.00

1.50

1.00

1.50

2.00

1.00

1.00
1.00

PITCH IN MM

Fine ISO

1.50

1.25
1.25

1.00

1.00

Coarse ISO

METRIC

1.50

1.50

1.50

1.50

1.50

Metric
Conduit

36
ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

Phone 800-545-7698 FAX 815-397-6174

4 1/2

3 1/2
3 1/2
3 3/4
3 53/64

3
3 7/32
3 1/4

2 7/8

2 3/8
2 1/2
2 21/32
2 3/4

2 1/4

1 7/8

1 3/4

1 5/8

1 1/2

1 3/8

1.308
1.309
1.375
1.378
1.417
1.457
1.496
1.50
1.53
1.575
1.625
1.65
1.653
1.653
1.732
1.75
1.772
1.875
1.882
1.89
1.892
1.968
2.0
2.047
2.25
2.347
2.366
2.369
2.50
2.633
2.75
2.862
2.869
2.96
3.0
3.196
3.25
3.45
3.488
3.494
3.5
3.75
3.81
3.95
3.988
4.0
4.45
4.475
4.485
4.487
4.977
5.45
5.55
6.45
6.606

33.23
33.25
34.92
35
36
37
38
38.1
39
40
41.27
41.91
41.99
42
44
44.45
45
47.62
47.82
48
48.05
50
50.8
52
57.15
59.61
60.09
60.17
63.5
66.88
69.85
72.7
72.87
75.18
76.2
81.18
82.55
87.88
88.61
88.75
88.9
95.25
96.77
100.33
101.36
101.6
113.03
113.66
113.92
113.97
126.42
138.43
140.92
163.8
167.79

11.5

11.5

11.5

11.5

11.5

11.5

11.5

11.5

4
4

4.5

4.5

5.5

* On Tapered Threads Major Diameter is measured at the gauge plane.

5
5
6
6

4
4 1/2

3 1/2
3 1/2

3
3

2 1/2

2 1/2

2
2

1 1/2

1 1/2

1 1/4
1 1/4

1
1

12

12

12

12

12

10

10

10

11
11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

11

14

14

14

4.5

4.5

5.00

5.00

4.50

4.50

4.00

4.00

1.50

1.50

1.50

1.50

ROTHENBERGER USA CLASSIC 22A/Supermatic 2000

37

www.rothenberger-usa.com

ROTHENBERGER LIFETIME
WARRANTY

ROTHENBERGER USA LLC warrants all our products against defects in material
and workmanship for the life of the product. Warranty coverage ends when the
product becomes unusable for reasons other than defects in material and
workmanship. This warranty covers replacement or repair of defective parts for the
lifetime of the products provided that failure is not due to abuse, misuse, abnormal use,
or normal wear and tear. Lifetime warranty excludes motors,
switches, and electrical parts, which are warranted
for a period of one year from the date of
sale. Warranty is null and void if
instructions and operating procedures
are not followed or if product has
been repaired or altered outside
ROTHENBERGER or our
authorized service centers.
No other warranty shall apply.
This warranty is in lieu of other
warranties, expressed or
implied, of merchantability,
fitness for a particular purpose,
performance or otherwise.
Products must be returned freight
prepaid to ROTHENBERGER, Monterey
Park, CA or to a ROTHENBERGER independent
service center. Hand tools should be returned to the
place of purchase. ROTHENBERGER or their approved independent service center will
decide whether a returned product is covered by this limited warranty. ROTHENBERGER
liability does not extend beyond the repair or replacement of its product as warranted
above. In no event shall ROTHENBERGER be liable for claims based upon breach of
expressed or implied warranty, negligence or otherwise for any damages whether direct,
immediate, incidental, foreseeable, consequential, or special.

800.545.7698
Printed in U.S.A.

www.rothenberger-usa.com